Inner tension type heavy coil reassembling and turning machine
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHENZHEN RONGSHENG PRECISION IND CO LTD
- Filing Date
- 2025-08-19
- Publication Date
- 2026-08-07
AI Technical Summary
由于体积和重量较大,给超导磁体的装配带来很多困难
[0018]本实用新型的有益效果包括;内张式重装线圈翻转组装机包括设有升降机构的机架、旋转臂和内张支撑臂,内张支撑臂伸入线圈芯筒后撑开变径导向轮,通过变径导向轮和固定导向轮固定住线圈,再通过转动旋转臂将立放的线圈改变为平放;线圈平放后,可以通过摇动手轮驱动线圈旋转或通过升降机构调整线圈高度,提高安转配件的便利性。
Smart Images

Figure CN224609720U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of reloaded coil assembly technology, specifically to an internal tension reloaded coil flipping assembly machine. Background Technology
[0002] Cylindrical superconducting magnets are a common type of superconducting magnet. Their main body consists of a coil and a core tube to support the coil. Circuit boards, temperature control components, sensors, and other accessories need to be assembled around the coil. The overall weight after assembly is usually over one ton. Due to their large size and weight, assembling superconducting magnets presents many difficulties. For example, the coil needs to be placed upright during transportation, but it needs to be laid flat during assembly. However, using steel cables to hoist and rotate the coil not only easily damages or wears down the coil and core tube, but also makes the bundling, hoisting, positioning, and dismantling of the steel cables time-consuming and labor-intensive. Furthermore, the heavy coil is difficult to position, hindering assembly operations. Utility Model Content
[0003] In view of the shortcomings of the prior art, this utility model proposes an internal tension reloading coil flipping assembly machine, which can conveniently and safely flip and reload coils, and can adjust the coil height and rotate the coil, providing convenience for installing accessories.
[0004] This utility model proposes an internal tension type reloaded coil flipping assembly machine, which includes a frame with a lifting mechanism, a rotating arm and an internal tension support arm. The rotating arm includes a first arm and a second arm connected in an L-shape. The first arm is rotatably mounted on the lifting mechanism, and one end of the internal tension support arm is rotatably mounted on the inside of the second arm.
[0005] The front side of the inner tension support arm is provided with at least one set of variable diameter guide wheels, and the back side is provided with at least two sets of fixed guide wheels. The outer edges of the variable diameter guide wheels and the fixed guide wheels are located on the same annular surface. The inner tension support arm is also provided with a variable diameter mechanism for driving the variable diameter guide wheels to extend and retract.
[0006] Preferably, the diameter-changing mechanism includes a diameter-changing wheel seat, a slide rail, and a cylinder equipped with a telescopic rod;
[0007] The slide rail and cylinder are fixedly connected to the inner tension support arm, the variable diameter wheel seat is slidably installed on the slide rail, and the front end of the telescopic rod is connected to the variable diameter wheel seat for transmission.
[0008] Preferably, the inner tension support arm is a wedge-shaped column, with at least two sets of fixed guide wheels located on the wider back side of the wedge-shaped column, and at least one set of variable diameter guide wheels telescopically located on the narrower front side of the wedge-shaped column.
[0009] Preferably, the end of the inner tension support arm away from the second arm is detachably provided with a limiting block for preventing the coil from disengaging.
[0010] Preferably, a second bearing is provided on the inner side of the second arm, and the inner tension support arm is rotatably connected to the second arm through the second bearing.
[0011] Preferably, the second bearing is provided with a turntable, the inner tension support arm is fixedly installed on the turntable, and the second support arm is provided with a rubbing wheel for rotating the turntable and a handwheel that is connected to the rubbing wheel through a handwheel reducer.
[0012] Preferably, the lifting mechanism includes a lifting seat plate, a lifting slide, a lifting drive motor, a lifting reducer, a lifting rotating rod, and a lifting sleeve. The lifting slide is fixed to the front side of the frame, the lifting seat plate is slidably disposed in the lifting slide, the lifting drive motor is connected to the lifting rotating rod through the lifting reducer, and the lifting sleeve is sleeved on the outside of the lifting rotating rod and is fixedly connected to the lifting seat plate.
[0013] The outer circumference of the lifting and rotating rod is provided with an external thread, and the inner circumference of the lifting sleeve is provided with an internal thread that matches the external thread.
[0014] Preferably, a first bearing is provided on the front side of the lifting mechanism, the outer ring of the first bearing is fixedly mounted on the front side of the lifting seat plate, and the inner ring of the first bearing is fixedly connected to the first support arm.
[0015] Preferably, the internal tension reloading coil flipping assembly machine also includes a rotating arm drive mechanism;
[0016] The rotating arm drive mechanism includes a rotary drive motor, a screw axially connected to the shaft of the rotary drive motor, and a screw sleeve integrally connected to the outer ring of the first bearing. The rotary drive motor is fixedly installed at the bottom of the screw sleeve, and the screw is threadedly engaged with the inner ring of the first bearing.
[0017] Preferably, the end of the second arm away from the inner tension support arm is provided with a set of feet.
[0018] The beneficial effects of this utility model include: the internal tensioning reloading coil flipping assembly machine includes a frame with a lifting mechanism, a rotating arm and an internal tensioning support arm. After the internal tensioning support arm extends into the coil core cylinder, it opens the variable diameter guide wheel. The coil is fixed by the variable diameter guide wheel and the fixed guide wheel. Then, by rotating the rotating arm, the upright coil is changed to a flat position. After the coil is flat, the coil can be rotated by shaking the handwheel or the coil height can be adjusted by the lifting mechanism, which improves the convenience of installing and rotating accessories. Attached Figure Description
[0019] The present invention will now be described in detail with reference to the embodiments and accompanying drawings, wherein:
[0020] Figure 1 This is a perspective view of the internal tension type reloaded coil flipping assembly machine of this utility model when the coil is placed upright.
[0021] Figure 2 This is a perspective view of the internal tension type reloaded coil flipping assembly machine of this utility model when the coil is laid flat.
[0022] Figure 3 This is an internal structural diagram of the internal tension support arm of this utility model.
[0023] Figure 4 This is a front view of the rotating arm of this utility model.
[0024] Figure 5 This is an internal structural diagram of the frame of this utility model.
[0025] Figure 6 This is a front view of the frame of this utility model.
[0026] Figure 7 This is an exploded view of the rotating arm drive mechanism of this utility model.
[0027] Figure label:
[0028] 1-Frame, 2-Lifting mechanism, 21-Lifting seat plate, 22-Lifting slide rail, 23-Lifting drive motor, 24-Lifting reducer, 25-Lifting rotating rod, 26-Lifting sleeve, 3-Rotating arm, 31-First support arm, 32-Second support arm, 321-Rolling wheel, 322-Handwheel reducer, 323-Handwheel, 4-Inner tension support arm, 41-Variable diameter guide wheel, 42-Fixed guide wheel, 43-Variable diameter mechanism, 431-Variable diameter wheel seat, 432-Slide rail, 433-Telescopic rod, 434-Cylinder, 44-Limit block, 5-Second bearing, 51-Turntable, 6-First bearing, 7-Rotating arm drive mechanism, 71-Rotating drive motor, 72-Screw, 73-Screw sleeve, 8-Support leg, 100-Coil, 110-Central hole. Detailed Implementation
[0029] To make the technical problem to be solved, the technical solution, and the beneficial effects of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain this utility model and are not intended to limit this utility model.
[0030] Therefore, a feature pointed out in this specification is used to describe one feature of one embodiment of the present invention, and does not imply that every embodiment of the present invention must have the described feature. Furthermore, it should be noted that this specification describes many features. Although certain features may be combined to illustrate possible system designs, these features may also be used in other combinations not explicitly stated. Therefore, unless otherwise stated, the described combinations are not intended to be limiting.
[0031] The principle of this utility model will be described in detail below with reference to the accompanying drawings and embodiments.
[0032] This utility model proposes an internally tensioned reloaded coil flipping assembly machine, including a frame 1 with a lifting mechanism 2, a rotating arm 3, and an internally tensioned support arm 4. The rotating arm 3 includes a first arm 31 and a second arm 32 connected in an L-shape. The first arm 31 is rotatably mounted on the lifting mechanism 2, and one end of the internally tensioned support arm 4 is rotatably mounted on the inner side of the second arm 32. The front side of the internally tensioned support arm 4 is provided with a set of variable diameter guide wheels 41, and the back side is provided with two sets of fixed guide wheels 42. The outer edges of the variable diameter guide wheels 41 and the fixed guide wheels 42 are located on the same annular surface. The internally tensioned support arm 4 is also provided with a variable diameter mechanism 43 for driving the variable diameter guide wheels 41 to extend and retract. Before fixing the coil 100, rotate the inner tension support arm 4 to a horizontal position. Use a forklift to align the central hole 110 of the coil core with the inner tension support arm 4 and move it forward, allowing the inner tension support arm 4 to enter the central hole 110. Then, spread the variable diameter guide wheel 41 and fix the coil 100 using the variable diameter guide wheel 41 and the fixed guide wheel 42. Next, rotate the rotating arm 3 to change the upright position of the coil 100 to a flat position to facilitate the assembly of accessories around the coil 100. After assembly, rotate the rotating arm 3 to place the coil 100 upright, retract the variable diameter guide wheel 41, and then use the forklift to lift the coil 100 and move it backward to separate the coil 100 from the inner tension support arm 4.
[0033] In this embodiment, the inner tension support arm 4 is a wedge-shaped column, and two sets of fixed guide wheels 42 are located on the wider back side of the wedge-shaped column to support the coil 100 when it is placed upright. One set of variable diameter guide wheels 41 is telescopically located on the narrower front side of the wedge-shaped column. When opened, it cooperates with the fixed guide wheels 42 to fix the coil 100 and prevent the coil 100 from rotating or shifting circumferentially. After the inner tension support arm 4 is inserted into the coil 100, the coil 100 can move axially along the fixed guide wheels 42. In addition, a limiting block 44 is detachably provided at the end of the inner tension support arm 4 away from the second support arm 32 to prevent the coil 100 from detaching.
[0034] In this embodiment, the diameter changing mechanism 43 includes a diameter changing wheel seat 431, a slide rail 432, and a cylinder 434 with a telescopic rod 433; the slide rail 432 and the cylinder 434 are fixedly connected to the inner tension support arm 4, the diameter changing wheel seat 431 is slidably installed on the slide rail 432, and the front end of the telescopic rod 433 is connected to the diameter changing wheel seat 431 in a transmission connection.
[0035] In this embodiment, a second bearing 5 is provided on the inner side of the second support arm 32, and the inner tension support arm 4 is rotatably connected to the second support arm 32 through the second bearing 5. The second bearing 5 is provided with a turntable 51, and the inner tension support arm 4 is fixedly installed on the turntable 51. The second support arm 32 is provided with a rubbing wheel 321 for rotating the turntable 51 and a handwheel 323 that is connected to the rubbing wheel 321 through a handwheel reducer 322. After the coil 100 is laid flat, the coil 100 can be driven to rotate by shaking the handwheel 323, which improves the convenience of installing the accessories.
[0036] In this embodiment, the lifting mechanism 2 includes a lifting seat plate 21, a lifting slide 22, a lifting drive motor 23, a lifting reducer 24, a lifting rotating rod 25, and a lifting sleeve 26. The lifting slide 22 is fixed to the front side of the frame 1, and the lifting seat plate 21 is slidably disposed within it. The lifting drive motor 23 is connected to the lifting rotating rod 25 via the lifting reducer 24. The lifting sleeve 26 is sleeved on the outside of the lifting rotating rod 25 and is fixedly connected to the lifting seat plate 21. The outer circumference of the lifting rotating rod 25 has an external thread, and the inner circumference of the lifting sleeve 26 has an internal thread that mates with the external thread. The lifting drive motor 23 drives the lifting rotating rod 25 to rotate via the lifting reducer 24. When the lifting rotating rod 25 rotates, it drives the lifting sleeve 26 to move up and down, thereby pushing the lifting seat plate 21 to move up and down.
[0037] In this embodiment, a first bearing 6 is provided on the front side of the lifting mechanism 2. The outer ring of the first bearing is fixed to the front side of the lifting seat plate 21, and the inner ring of the first bearing is fixedly connected to the first support arm 31. The internal tension type reloading coil flipping assembly machine also includes a rotating arm drive mechanism 7; the rotating arm drive mechanism 7 includes a rotating drive motor 71, a screw 72 axially connected to the rotating shaft of the rotating drive motor 71, and a screw sleeve 73 integrally connected to the outer ring of the first bearing. The rotating drive motor 71 is fixedly installed at the bottom of the screw sleeve 73, and the screw 72 is threadedly engaged with the inner ring of the first bearing 6. The rotating drive motor 71 is used to drive the screw 72 to rotate, thereby driving the inner ring of the first bearing 6 to rotate, and thus driving the rotating arm 3 to rotate synchronously.
[0038] In this embodiment, a set of feet 8 is provided at the end of the second support arm 32 away from the inner tension support arm 4. When the inner tension type reloaded coil flipping assembly machine is unloaded or when the coil 100 is laid flat, the feet 8 can be used to support the rotating arm 3.
[0039] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. An internal tension type reloaded coil flipping assembly machine, characterized in that, The system includes a frame with a lifting mechanism, a rotating arm, and an inner tension support arm. The rotating arm includes a first arm and a second arm connected in an L-shape. The first arm is rotatably mounted on the lifting mechanism, and one end of the inner tension support arm is rotatably mounted on the inner side of the second arm. The front side of the inner tension support arm is provided with at least one set of variable diameter guide wheels, and the back side is provided with at least two sets of fixed guide wheels. The outer edges of the variable diameter guide wheels and the fixed guide wheels are located on the same annular surface. The inner tension support arm is also provided with a variable diameter mechanism for driving the variable diameter guide wheels to extend and retract.
2. The internal tension type reloaded coil flipping assembly machine as described in claim 1, characterized in that, The diameter-changing mechanism includes a diameter-changing wheel seat, a slide rail, and a cylinder equipped with a telescopic rod; The slide rail and the cylinder are fixedly connected to the inner tension support arm, the variable diameter wheel seat is slidably installed on the slide rail, and the front end of the telescopic rod is drivenly connected to the variable diameter wheel seat.
3. The internal tension type reloaded coil flipping assembly machine as described in claim 2, characterized in that, The inner tension support arm is a wedge-shaped column, and at least two sets of fixed guide wheels are located on the wider back side of the wedge-shaped column, while at least one set of variable diameter guide wheels is telescopically located on the narrower front side of the wedge-shaped column.
4. The internal tension reloaded coil flipping assembly machine as described in claim 3, characterized in that, The end of the inner tension support arm away from the second arm is detachably provided with a limiting block for preventing the coil from disengaging.
5. The internal tension type reloaded coil flipping assembly machine as described in claim 2, characterized in that, The inner side of the second support arm is provided with a second bearing, and the inner tension support arm is rotatably connected to the second support arm through the second bearing.
6. The internal tension reloaded coil flipping assembly machine as described in claim 5, characterized in that, The second bearing is provided with a turntable, and the inner tension support arm is fixedly installed on the turntable. The second support arm is provided with a rubbing wheel for rotating the turntable and a handwheel that is connected to the rubbing wheel through a handwheel reducer.
7. The internal tension type reloaded coil flipping assembly machine as described in claim 1, characterized in that, The lifting mechanism includes a lifting seat plate, a lifting slide, a lifting drive motor, a lifting reducer, a lifting rotating rod, and a lifting sleeve. The lifting slide is fixed to the front side of the frame, the lifting seat plate is slidably disposed in the lifting slide, the lifting drive motor is connected to the lifting rotating rod through the lifting reducer, and the lifting sleeve is sleeved on the outside of the lifting rotating rod and is fixedly connected to the lifting seat plate. The outer circumference of the lifting and rotating rod is provided with an external thread, and the inner circumference of the lifting sleeve is provided with an internal thread that mates with the external thread.
8. The internal tension reloaded coil flipping assembly machine as described in claim 7, characterized in that, The lifting mechanism is provided with a first bearing on the front side. The outer ring of the first bearing is fixed to the front side of the lifting seat plate, and the inner ring of the first bearing is fixedly connected to the first support arm.
9. The internal tension type reloaded coil flipping assembly machine as described in claim 8, characterized in that, The internal tension re-loading coil flipping assembly machine also includes a rotating arm drive mechanism; The rotating arm drive mechanism includes a rotary drive motor, a screw axially connected to the shaft of the rotary drive motor, and a screw sleeve integrally connected to the outer ring of the first bearing. The rotary drive motor is fixedly installed at the bottom of the screw sleeve, and the screw is threadedly engaged with the inner ring of the first bearing.
10. The internal tension reloaded coil flipping assembly machine as described in claim 1, characterized in that, The second arm has a set of feet at the end away from the inner tension support arm.