Single-head multi-station winding TK inductor production device

Abstract

The utility model relates to inductance production device technical field, especially disclose a single -end multi -position winding TK inductance production device, including frame module, the upper end of frame module is equipped with feeding module, is equipped with processing structure on the lateral wall of feeding module, and processing structure includes feeding module, is equipped with lower winding module on the lateral wall of feeding module, is equipped with assembly module on the lateral wall of lower winding module, and the upper end of frame module is fixedly installed with upper winding module, when the equipment is in standby state, left and right module in screw rod module are in standby position, and the upper and lower module of screw rod module drops from the vibration disc in feeding module, and the magnetic core is elevated by the clamping of main shaft and winding chuck, and lower winding module and upper winding module begin to rotate and wind, through the optimization of the structure and the layout of the equipment, most structures are integrated on screw rod module, make whole structure simple, winding is smooth, can effectively prevent winding disorder, guarantee the coil not to be laminated, and prevent the harm of rotten coil to machine vibration disc.

Description

Technical Field

[0001] This utility model relates to the technical field of inductor production equipment, and in particular to a single-head multi-station winding TK inductor production equipment. Background Technology

[0002] The TK winding inductor production equipment is a single-head, multi-station production line capable of producing various specifications and sizes of winding inductors. It features flat copper wire and magnetic core winding mechanisms, including a winding mechanism, a feeding mechanism, and a spindle rotation mechanism.

[0003] Currently, most production equipment for TK wire-wound inductors on the market uses two or more assembly processes, which easily leads to low efficiency, high energy consumption, complex equipment, high cost, and difficult debugging. As a result, its practicality is insufficient and needs to be improved. Utility Model Content

[0004] (a) Technical problems to be solved:

[0005] To address the shortcomings of existing technologies, this utility model provides a single-head, multi-station winding TK inductor production equipment, which solves the technical problem of insufficient practicality of existing equipment.

[0006] (II) Technical Solution:

[0007] To achieve the above objectives, this utility model provides the following technical solution:

[0008] A single-head, multi-station winding TK inductor production equipment includes a frame module, and a feeding module is provided at the upper end of the frame module;

[0009] The side wall of the feeding module is provided with a processing structure;

[0010] The processing structure includes a feeding module, a lower winding module on the side wall of the feeding module, an assembly module on the side wall of the lower winding module, and an upper winding module fixedly installed on the upper end of the frame module.

[0011] Preferably, the upper winding module includes a support assembly, a lead screw module, a main shaft, a winding clamp, and a detection optical fiber. The lead screw module is fixedly installed on the side wall of the support assembly, the main shaft is located on the lead screw module, the winding clamp is located at the end of the main shaft, and the detection optical fiber is located at the upper end of the lead screw module.

[0012] Preferably, the assembly module includes a guide rail slider, a servo motor, a material clamp, and a CCD unit. The guide rail slider is located above the assembly module. A material tray is mounted on the output shaft of the servo motor, and the material clamp is located above the material tray of the servo motor.

[0013] Preferably, the CCD unit is located above the assembly module, the CCD unit is located above the servo motor tray, the lower winding module is fixedly installed with the frame module, and the assembly module is fixedly installed with the frame module.

[0014] Preferably, a detection module is fixedly installed on the upper end of the frame module, the detection module is located on the side wall of the assembly module, a wire feeding module is fixedly installed on the upper end of the frame module, the wire feeding module is located on the side wall of the detection module, a tension module is fixedly installed on the upper end of the frame module, and the upper winding module is located between the tension module and the lower winding module.

[0015] (III) Beneficial Effects:

[0016] Firstly, when the equipment is in standby mode, the left and right modules of the lead screw module are in standby position. At the same time, the upper and lower modules of the lead screw module descend from the vibratory plate in the feeding module, and the magnetic core is lifted by the spindle and winding chuck. While waiting for the wire feeding module to complete the wire feeding, the lower winding module and the upper winding module start to rotate to wind the wire, thereby obtaining the finished product. By optimizing the structure and layout of the equipment, most of the structure is integrated into the lead screw module, making the overall structure simple, the winding smooth, effectively preventing the winding from being messy, ensuring that the coil does not overlap, and preventing the damaged coil from damaging the machine's vibratory plate.

[0017] Secondly, after the lower and upper winding modules wind the coil, they jointly transport the coil to the feeding tray. Then, the wire-cutting mechanism of the assembly module cuts off excess wire. Simultaneously, the servo motor drives the feeding tray to rotate one notch, and the assembly module descends, hot-pressing the wire onto the top surface of the magnetic core and tidying it up. The feeding tray then rotates another notch. A CCD unit detects the material on the tray to check for defects during assembly, and the detection module sorts and discharges the material, finally yielding the finished product. By optimizing the structure and layout of the equipment, the assembly process no longer requires multiple clamps for fixation. The rotating servo motor and feeding tray enable positioning, trimming, and sorting during assembly. This assembly method reduces process time, improves production efficiency, and increases the yield of finished products. Attached Figure Description

[0018] The above description is only an overview of the technical solution of this utility model. In order to better understand the technical means of this utility model and to implement it in accordance with the contents of the specification, the preferred embodiments of this utility model are described in detail below with reference to the accompanying drawings.

[0019] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0020] Figure 2 This is a three-dimensional exploded view of the structure of this utility model.

[0021] Figure 3 This is an exploded structural diagram of the detection module connection of this utility model;

[0022] Figure 4 This is a three-dimensional structural diagram of the assembly module of this utility model;

[0023] Figure 5 This is a structural diagram of the upper winding module of this utility model.

[0024] Legend: 11. Frame module; 12. Feeding module; 13. Lower winding module; 14. Assembly module; 15. Detection module; 16. Wire feeding module; 17. Tension module; 18. Upper winding module; 19. CCD unit; 21. Support assembly; 22. Lead screw module; 23. Spindle; 24. Winding clamp; 25. Detection fiber; 26. Guide rail slider; 27. Servo motor; 28. Material clamp. Detailed Implementation

[0025] This application provides a single-head, multi-station winding TK inductor production equipment, effectively solving the technical problem of insufficient practicality of existing equipment. When the equipment is in standby mode, the left and right modules of the lead screw module are in standby positions. Simultaneously, the upper and lower modules of the lead screw module descend from the vibratory plate in the feeding module, and the magnetic core is lifted by the spindle and winding chuck, waiting for the wire feeding module to complete the wire feeding. The lower and upper winding modules then begin to rotate to wind the wire, thereby obtaining the finished product. By optimizing the structure and layout of the equipment, most of the structure is integrated into the lead screw module, resulting in a simple overall structure, smooth winding, effective prevention of winding chaos, ensuring that the coil does not overlap, and preventing damaged coils from damaging the machine's vibratory plate. The lower and upper winding modules... After the coil is wound, the lower and upper winding modules jointly transport the coil to the feeding tray. Then, the wire-cutting mechanism of the assembly module will cut off the excess wire. At the same time, the servo motor drives the feeding tray to rotate one step, and the assembly module descends, hot-pressing the wire onto the top surface of the magnetic core and tidying up the wire. Then the feeding tray continues to rotate one step. The CCD unit detects the material on the feeding tray to check for defects during the assembly process, and the detection module will detect, sort, and unload the material, finally obtaining the finished product. By optimizing the structure and layout of the equipment, the assembly process does not need to rely on multiple clamps for fixation. The positioning, trimming, detection, and sorting during assembly can be achieved by the rotating servo motor and the feeding tray. This assembly method reduces process time, improves production efficiency, and also increases the yield of finished products.

[0026] Example:

[0027] like Figures 1-5 As shown, the technical solution in this application embodiment effectively solves the technical problem of insufficient practicality of existing equipment. The overall idea is as follows:

[0028] To address the problems existing in the prior art, this utility model provides a single-head multi-station winding TK inductor production equipment, including a frame module 11, and a feeding module 12 is provided at the upper end of the frame module 11;

[0029] The feeding module 12 has a processing structure on its side wall;

[0030] The processing structure includes a feeding module 12, a lower winding module 13 is provided on the side wall of the feeding module 12, an assembly module 14 is provided on the side wall of the lower winding module 13, and an upper winding module 18 is fixedly installed on the upper end of the frame module 11.

[0031] The upper winding module 18 includes a support assembly 21, a lead screw module 22, a spindle 23, a winding clamp 24, and a detection optical fiber 25. The lead screw module 22 is fixedly installed on the side wall of the support assembly 21, the spindle 23 is located on the lead screw module 22, the winding clamp 24 is located at the end of the spindle 23, and the detection optical fiber 25 is located at the upper end of the lead screw module 22.

[0032] When the device is in standby mode, the left and right modules in the lead screw module 22 are in standby position. At the same time, the upper and lower modules of the lead screw module 22 descend from the vibrating plate in the feeding module 12, and the magnetic core is clamped and raised by the main shaft 23 and the winding chuck 24. While waiting for the wire feeding module 16 to complete the wire feeding, the lower winding module 13 and the upper winding module 18 start to rotate to wind the wire, thereby obtaining the finished product.

[0033] By optimizing the structure and layout of the equipment, most of the structure is integrated into the lead screw module 22, which makes the overall structure simple, the winding smooth, effectively prevents the winding from being messy, ensures that the coil does not overlap, and prevents the damaged coil from damaging the machine's vibrating plate.

[0034] The assembly module 14 includes a guide rail slider 26, a servo motor 27, a material clamp 28, and a CCD unit 19. The guide rail slider 26 is located above the assembly module 14. A material tray is mounted on the output shaft of the servo motor 27. The material clamp 28 is located above the material tray of the servo motor 27. The CCD unit 19 is located above the assembly module 14 and is situated above the material tray of the servo motor 27. The lower winding module 13 is fixedly installed with the frame module 11, and the assembly module 14 is fixedly installed with the frame module 11.

[0035] After the lower winding module 13 and the upper winding module 18 wind the coil, they jointly transport the coil to the feeding tray. Then, the wire cutting mechanism of the assembly module 14 will cut off the excess wire. At the same time, the servo motor 27 drives the feeding tray to rotate one position, and the assembly module 14 descends to heat-press the wire on the top surface of the magnetic core and tidy up the wire. Then the feeding tray continues to rotate one position. The CCD unit 19 detects the material on the feeding tray to see if any defects occur during the assembly process. The detection module 15 will detect and sort the material, and finally the finished product is obtained.

[0036] By optimizing the structure and layout of the equipment, the assembly process no longer requires multiple clamps for fixation. Instead, the positioning, trimming, inspection, and sorting during assembly can be achieved by the rotating servo motor 27 and the material tray. This assembly method reduces process time, improves production efficiency, and increases the yield of finished products.

[0037] A detection module 15 is fixedly installed on the upper end of the frame module 11. The detection module 15 is located on the side wall of the assembly module 14. A wire feeding module 16 is fixedly installed on the upper end of the frame module 11. The wire feeding module 16 is located on the side wall of the detection module 15. A tension module 17 is fixedly installed on the upper end of the frame module 11. An upper winding module 18 is located between the tension module 17 and the lower winding module 13.

[0038] After assembly, the products are inspected, sorted and unloaded by the detection module 15 to determine whether the products are qualified, and finally qualified TK inductor finished products are obtained. The auxiliary modules such as the wire feeding module 16 and the tension module 17 are responsible for wire feeding and tension control respectively throughout the process to ensure stable and efficient operation of the production process (the equipment is an improvement on the existing equipment and is relatively mature, so some of the components will not be described in detail in this application).

[0039] Working principle: The device feeds magnetic cores from the feeding module 12 to the clamping fixtures of the lower winding module 13 and the upper winding module 18. The wire feeding module 16 then feeds the wires. After the wire feeding is completed, the lower winding module 13 and the upper winding module 18 successfully wind the copper wires in one go and send them to the assembly module 14 for assembly. After assembly, the unloading mechanism in the assembly module 14 transports the product to the detection module 15 for detection. Finally, after screening, the finished product is transported to the picking box to complete the entire production process.

[0040] Finally, it should be noted that the above embodiments are merely examples for clearly illustrating the present invention and are not intended to limit the implementation. Those skilled in the art can make other variations or modifications based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations. However, obvious variations or modifications derived therefrom are still within the protection scope of this invention.

Claims

1. A single-head, multi-station winding TK inductor production equipment, comprising a frame module (11), wherein a feeding module (12) is provided at the upper end of the frame module (11), characterized in that... ； The feeding module (12) has a processing structure on its side wall; The processing structure includes a feeding module (12), a lower winding module (13) is provided on the side wall of the feeding module (12), and an assembly module (14) is provided on the side wall of the lower winding module (13). The upper winding module (18) is fixedly installed on the upper end of the frame module (11).

2. The single-head multi-station winding TK inductor production equipment as described in claim 1, characterized in that, The upper winding module (18) includes a support assembly (21), a lead screw module (22), a spindle (23), a winding clamp (24), and a detection optical fiber (25). The lead screw module (22) is fixedly installed on the side wall of the support assembly (21), and the spindle (23) is located on the lead screw module (22). The winding clamp (24) is located at the end of the main shaft (23), and the detection fiber (25) is located at the upper end of the lead screw module (22).

3. A single-head multi-station winding TK inductor production equipment as described in any one of claims 1-2, characterized in that, The assembly module (14) includes a guide rail slider (26), a servo motor (27), a material clamp (28), and a CCD unit (19). The guide rail slider (26) is located above the assembly module (14). A material tray is mounted on the output shaft of the servo motor (27), and the material clamp (28) is located above the material tray of the servo motor (27). The CCD unit (19) is located above the assembly module (14) and is situated above the tray of the servo motor (27).

4. The single-head multi-station winding TK inductor production equipment as described in claim 1, characterized in that, The lower winding module (13) is fixedly installed with the frame module (11), and the assembly module (14) is fixedly installed with the frame module (11); The upper end of the frame module (11) is fixedly equipped with a detection module (15).

5. The single-head multi-station winding TK inductor production equipment as described in claim 4, characterized in that, The detection module (15) is located on the side wall of the assembly module (14), and the wire feeding module (16) is fixedly installed on the upper end of the frame module (11). The wire feeding module (16) is located on the side wall of the detection module (15).

6. The single-head multi-station winding TK inductor production equipment as described in claim 1, characterized in that, The tension module (17) is fixedly installed on the upper end of the frame module (11), and the upper winding module (18) is located between the tension module (17) and the lower winding module (13).

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