An inverted impregnation device for capacitors
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- XIAN HUAYI ELECTRIC POWER ELECTRICAL CO LTD
- Filing Date
- 2025-06-24
- Publication Date
- 2026-08-07
AI Technical Summary
[0003]但现有的浸渍装置在使用时,浸渍液位于浸渍槽内时,静置后容易出现沉淀,从而影响了后续使用
[0017] (1) The capacitor uses an inverted impregnation device. By setting a stirring mechanism, under the action of a first motor, a first rotating shaft, a mounting sleeve, a stirring rod, a rotating rod, a second rotating shaft, a gear, a conveying blade, a toothed ring, a first mounting plate, a limiting post, a first spring, a second mounting plate, an inclined pressing ring, and a pressing post, the impregnation liquid in the material box can be stirred, thereby preventing the impregnation liquid from settling and affecting subsequent use, and increasing the applicability of the device.
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Figure CN224609745U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of capacitor manufacturing technology, specifically to an inverted impregnation device for capacitors. Background Technology
[0002] In the production process of capacitors, the impregnation process is an important step. Traditional capacitor impregnation equipment typically places the capacitor upright in the impregnation tank and then pours in the impregnation solution for impregnation.
[0003] However, when using existing impregnation equipment, the impregnation liquid tends to settle after being left to stand in the impregnation tank, which affects subsequent use.
[0004] To address this issue, we propose an inverted impregnation device for capacitors. Utility Model Content
[0005] The purpose of this invention is to provide an inverted impregnation device for capacitors, which solves the problems mentioned in the background art.
[0006] To achieve the above objectives, the present invention provides the following technical solution: an inverted impregnation device for capacitors, comprising a worktable;
[0007] A material bin installed through the lower part of the workbench;
[0008] A mounting bracket that is fixedly installed on the upper part of the workbench;
[0009] The workbench is equipped with a connecting component on one side, the connecting component including a stirring mechanism inside the material bin, and a tilting mechanism on the upper part of the workbench.
[0010] Preferably, the stirring mechanism includes a first motor fixedly mounted at the bottom of the material box via a fixing frame, a first rotating shaft fixedly connected to the output end of the first motor, an installation sleeve fitted over the first rotating shaft, a stirring rod fixedly connected to the outer wall of the installation sleeve, a rotating rod fixedly connected to the outer wall of the first rotating shaft, a second rotating shaft rotatably connected to one end of the rotating rod via a bearing, a gear fixedly connected to the bottom end of the second rotating shaft, a conveying blade fixedly connected to the outer wall of the second rotating shaft, a gear ring fixedly mounted at the bottom of the inner wall of the material box, a inclined pressure ring fixedly mounted on the inner wall of the material box via an installation column, a first mounting plate fixedly connected to the top outer wall of the installation sleeve, a limit post fixedly mounted on the upper part of the first mounting plate, a limit block fixedly connected to the top of the limit post, a first spring fixedly connected to the upper part of the first mounting plate, a second mounting plate fixedly connected to the top of the first rotating shaft, a pressure post fixedly connected to the outer wall of the first mounting plate via a rectangular rod, and a ball bearing movably connected to the top of the pressure post.
[0011] Preferably, the flipping mechanism includes an electric telescopic rod fixedly installed on the upper part of the mounting frame. The output end of the electric telescopic rod is fixedly connected to a mounting plate. The bottom of the mounting plate is fixedly installed with a mounting rod. The bottom end of the mounting rod is rotatably connected to a mounting shaft via a bearing. The inner end of the mounting shaft is fixedly connected to a placement frame. The outer end of the mounting shaft is fixedly connected to a driven wheel. The driven wheel is rotatably connected to a transmission belt. The bottom of the mounting plate is fixedly installed with a bracket. The output end of the second motor is fixedly connected to a driving wheel. The surface of the placement frame has a placement hole, and the inner wall of the placement hole has an inner groove. An ejector column is movably connected inside the inner groove. The outer end of the electric telescopic rod is fixedly connected to a clamping plate, and the inner wall of the inner groove is fixedly connected to a second spring.
[0012] Preferably, the first rotating shaft is rotatably connected to the material box via a bearing, the top end of the first spring is fixedly connected to the second mounting plate, and the limiting post movably passes through the second mounting plate. Through the cooperation of the first motor, the first rotating shaft, the mounting sleeve, the stirring rod, the rotating rod, the second rotating shaft, the gear, the conveying blade, the gear ring, the first mounting plate, the limiting post, the first spring, the second mounting plate, the inclined pressing ring, and the pressing post, the impregnation liquid in the material box can be stirred, thereby preventing the impregnation liquid from settling and affecting subsequent use, and increasing the applicability of the device.
[0013] Preferably, the gear is configured to mesh with a ring gear.
[0014] Preferably, the transmission belt is rotatably connected to the drive wheel, and one end of the second spring is fixedly connected to the ejector column. Through the cooperation of the electric telescopic rod, mounting plate, mounting rod, mounting shaft, placement frame, driven wheel, transmission belt, second motor, drive wheel, inner groove, ejector column, second spring, and clamping plate, the capacitor can be fixed, which facilitates the subsequent impregnation operation. The capacitor can also be inverted, which increases the flow of impregnation liquid and improves impregnation efficiency.
[0015] Preferably, there are two mounting rods, symmetrically distributed on both sides of the placement frame.
[0016] This invention provides an inverted impregnation device for capacitors. This inverted impregnation device for capacitors has the following advantages:
[0017] (1) The capacitor uses an inverted impregnation device. By setting a stirring mechanism, under the action of a first motor, a first rotating shaft, a mounting sleeve, a stirring rod, a rotating rod, a second rotating shaft, a gear, a conveying blade, a toothed ring, a first mounting plate, a limiting post, a first spring, a second mounting plate, an inclined pressing ring, and a pressing post, the impregnation liquid in the material box can be stirred, thereby preventing the impregnation liquid from settling and affecting subsequent use, and increasing the applicability of the device.
[0018] (2) The capacitor uses an inverted impregnation device. By setting a flipping mechanism, the capacitor can be fixed under the action of an electric telescopic rod, a mounting plate, a mounting rod, a mounting shaft, a placement frame, a driven wheel, a transmission belt, a second motor, a driving wheel, an inner tank, an ejector column, a second spring, and a clamping plate. This facilitates the subsequent impregnation operation and allows the capacitor to be inverted, increasing the flow of the impregnation liquid and improving the impregnation efficiency. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0020] Figure 2 This is a schematic diagram of the overall cross-sectional structure of this utility model;
[0021] Figure 3 This is a schematic diagram of the stirring mechanism of this utility model;
[0022] Figure 4 for Figure 3 Enlarged structural diagram at point A in the middle;
[0023] Figure 5 This is a schematic diagram of the flipping mechanism of this utility model;
[0024] Figure 6 for Figure 5 Enlarged structural diagram at point B;
[0025] In the diagram: 1. Workbench; 2. Material bin; 3. Connecting assembly; 31. Mixing mechanism; 311. First motor; 312. First rotating shaft; 313. Mounting sleeve; 314. Mixing rod; 315. Rotating rod; 316. Second rotating shaft; 317. Gear; 318. Conveying blade; 319. Gear ring; 3110. First mounting plate; 3111. Limiting post; 3112. First spring; 3113. Second mounting plate; 3 114. Inclined pressure ring; 3115. Pressure column; 32. Tilting mechanism; 321. Electric telescopic rod; 322. Mounting plate; 323. Mounting rod; 324. Mounting shaft; 325. Placement frame; 326. Driven wheel; 327. Transmission belt; 328. Second motor; 329. Drive wheel; 3210. Inner groove; 3211. Ejector column; 3212. Second spring; 3213. Clamping plate; 4. Mounting frame. Detailed Implementation
[0026] To provide a clearer understanding of the technical features, objectives, and effects of this utility model, the specific embodiments of this utility model are now described with reference to the accompanying drawings.
[0027] Example 1
[0028] like Figure 1-6As shown, this utility model provides a technical solution: an inverted impregnation device for capacitors, including a workbench 1, a material box 2 installed through the lower part of the workbench 1, a mounting frame 4 fixedly installed on the upper part of the workbench 1, and a connecting assembly 3 disposed on one side of the workbench 1. The connecting assembly 3 includes a stirring mechanism 31 disposed inside the material box 2. A flipping mechanism 32 is disposed on the upper part of the workbench 1. The stirring mechanism 31 includes a first motor 311 fixedly installed at the bottom of the material box 2 by a fixing frame. A first rotating shaft 312 is fixedly connected to the output end of the first motor 311. A mounting sleeve 313 is sleeved on the outside of the first rotating shaft 312. A stirring rod 314 is fixedly connected to the outer wall of the mounting sleeve 313. A rotating rod 315 is fixedly connected to the outer wall of the first rotating shaft 312. One end of the rotating rod 315 is rotatably connected via a bearing. There is a second rotating shaft 316, with a gear 317 fixedly connected to the bottom end of the second rotating shaft 316. A conveying blade 318 is fixedly connected to the outer wall of the second rotating shaft 316. A toothed ring 319 is fixedly installed at the bottom of the inner wall of the material box 2. An inclined pressing ring 3114 is fixedly installed on the inner wall of the material box 2 through a mounting column. A first mounting plate 3110 is fixedly connected to the top outer wall of the mounting sleeve 313. A limit post 3111 is fixedly installed on the upper part of the first mounting plate 3110. A limit block is fixedly connected to the top of the limit post 3111. A first spring 3112 is fixedly connected to the upper part of the first mounting plate 3110. A second mounting plate 3113 is fixedly connected to the top of the first rotating shaft 312. A pressing post 3115 is fixedly connected to the outer wall of the first mounting plate 3110 through a rectangular rod. A ball is movably connected to the top of the pressing post 3115.
[0029] In this embodiment, the first rotating shaft 312 is rotatably connected to the material box 2 via a bearing, the top end of the first spring 3112 is fixedly connected to the second mounting plate 3113, and the limiting post 3111 movably passes through the second mounting plate 3113. Through the cooperation of the first motor 311, the first rotating shaft 312, the mounting sleeve 313, the stirring rod 314, the rotating rod 315, the second rotating shaft 316, the gear 317, the conveying blade 318, the gear ring 319, the first mounting plate 3110, the limiting post 3111, the first spring 3112, the second mounting plate 3113, the inclined pressing ring 3114, and the pressing post 3115, the impregnation liquid in the material box 2 can be stirred, thereby preventing the impregnation liquid from settling and affecting subsequent use, and increasing the applicability of the device.
[0030] Furthermore, gear 317 is meshed with gear ring 319.
[0031] In use, the device drives the first rotating shaft 312 to rotate via the first motor 311. Under the limiting action of the first mounting plate 3110, the limiting post 3111, and the second mounting plate 3113, the mounting sleeve 313 drives the stirring rod 314 to rotate synchronously, thereby stirring the impregnation liquid in the material tank 2 and preventing sedimentation. When the mounting sleeve 313 rotates, the first mounting plate 3110, which is fixedly connected to the outer wall of the top of the mounting sleeve 313, drives the pressing post 3115 to rotate synchronously, thereby allowing the pressing post 3115 to slide relative to the inclined pressing ring 3114. Under the action of the first spring 3112, the stirring rod 314, which is fixedly connected to the outer wall of the mounting sleeve 313, can reciprocate up and down during rotation, thereby improving the stirring effect. Furthermore, when the first rotating shaft 312 rotates, the rotating rod 315 can drive the second rotating shaft 316 to rotate synchronously. Since the gear 317 and the gear ring 319 are meshed, the conveying blade 318, which is fixedly connected to the outer wall of the second rotating shaft 316, can rotate on its own axis while revolving around the revolution, thereby conveying the material at the bottom of the material box 2 upwards, which can further prevent the impregnation liquid from settling and affecting subsequent use.
[0032] Example 2
[0033] Based on Embodiment 1, a preferred embodiment of the inverted impregnation device for capacitors provided by this utility model is, for example... Figures 1 to 6 As shown: The flipping mechanism 32 includes an electric telescopic rod 321 fixedly installed on the upper part of the mounting frame 4. The output end of the electric telescopic rod 321 is fixedly connected to a mounting plate 322. The bottom of the mounting plate 322 is fixedly installed with a mounting rod 323. The bottom end of the mounting rod 323 is rotatably connected to a mounting shaft 324 via a bearing. The inner end of the mounting shaft 324 is fixedly connected to a placement frame 325. The outer end of the mounting shaft 324 is fixedly connected to a driven wheel 326. The driven wheel 326 is rotatably connected to a transmission belt 327. The bottom of the mounting plate 322 is fixedly installed with a second motor 328 via a bracket. The output end of the second motor 328 is fixedly connected to a drive wheel 329. The surface of the placement frame 325 has a placement hole, and the inner wall of the placement hole has an inner groove 3210. The inner groove 3210 is movably connected to an ejector column 3211. The outer end of the electric telescopic rod 321 is fixedly connected to a clamping plate 3213. The inner wall of the inner groove 3210 is fixedly connected to a second spring 3212.
[0034] In this embodiment, the transmission belt 327 is rotatably connected to the drive wheel 329, and one end of the second spring 3212 is fixedly connected to the ejector post 3211. Through the cooperation of the electric telescopic rod 321, mounting plate 322, mounting rod 323, mounting shaft 324, placement frame 325, driven wheel 326, transmission belt 327, second motor 328, drive wheel 329, inner groove 3210, ejector post 3211, second spring 3212, and clamping plate 3213, the capacitor can be fixed, which facilitates the subsequent impregnation operation. The capacitor can also be inverted, which increases the flow of impregnation liquid and improves impregnation efficiency.
[0035] Furthermore, there are two mounting rods 323, symmetrically distributed on both sides of the placement frame 325.
[0036] When the capacitor needs to be impregnated, it is first manually inserted into the placement hole. Then, under the action of the second spring 3212, the ejector column 3211 drives the clamping plate 3213 to clamp and fix the capacitor. Then, the electric telescopic rod 321 drives the mounting plate 322 to move downward, so that the placement rack 325 can move downward synchronously. Then, the capacitor can be immersed in the impregnation liquid for impregnation. The second motor 328 drives the drive wheel 329 to rotate, and under the action of the transmission belt 327, the driven wheel 326 drives the mounting shaft 324 to rotate synchronously, so that the placement rack 325 can be flipped, and the capacitor can be inverted. This increases the flow of impregnation liquid, improves impregnation efficiency, and increases the applicability of the device.
[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An inverted impregnation apparatus for capacitors, comprising a worktable (1); A material box (2) is installed through the bottom of the workbench (1); A mounting bracket (4) is fixedly installed on the upper part of the workbench (1); And a connecting component (3) disposed on one side of the workbench (1), characterized in that: The connecting assembly (3) includes a stirring mechanism (31) disposed inside the material box (2). The stirring mechanism (31) can be used to stir the impregnation liquid when the capacitor shell enters the material box (2). The upper part of the workbench (1) is provided with a flipping mechanism (32). The flipping mechanism (32) can be used for the impregnation operation after the capacitor shell is flipped.
2. The inverted impregnation apparatus for capacitors according to claim 1, characterized in that: The stirring mechanism (31) includes a first motor (311) fixedly mounted on the bottom of the material box (2) via a fixing frame. The output end of the first motor (311) is fixedly connected to a first rotating shaft (312). An installation sleeve (313) is fitted around the first rotating shaft (312). A stirring rod (314) is fixedly connected to the outer wall of the installation sleeve (313). A rotating rod (315) is fixedly connected to the outer wall of the first rotating shaft (312). One end of the rotating rod (315) is rotatably connected to a second rotating shaft (316) via a bearing. A gear (317) is fixedly connected to the bottom end of the second rotating shaft (316). A conveying blade (318) is fixedly connected to the outer wall of the second rotating shaft (316). The bottom of the inner wall of the material box (2) is fixedly... A toothed ring (319) is fixedly installed. An inclined pressing ring (3114) is fixedly installed on the inner wall of the material box (2) by a mounting column. A first mounting plate (3110) is fixedly connected to the outer wall of the top end of the mounting sleeve (313). A limit post (3111) is fixedly installed on the upper part of the first mounting plate (3110). A limit block is fixedly connected to the top end of the limit post (3111). A first spring (3112) is fixedly connected to the upper part of the first mounting plate (3110). A second mounting plate (3113) is fixedly connected to the top end of the first rotating shaft (312). A pressing post (3115) is fixedly connected to the outer wall of the first mounting plate (3110) by a rectangular rod. A ball is movably connected to the top end of the pressing post (3115).
3. The inverted impregnation apparatus for capacitors according to claim 1, characterized in that: The flipping mechanism (32) includes an electric telescopic rod (321) fixedly installed on the upper part of the mounting frame (4). A mounting plate (322) is fixedly connected to the output end of the electric telescopic rod (321). A mounting rod (323) is fixedly installed at the bottom of the mounting plate (322). A mounting shaft (324) is rotatably connected to the bottom end of the mounting rod (323) via a bearing. A placement frame (325) is fixedly connected to the inner end of the mounting shaft (324). A driven wheel (326) is fixedly connected to the outer end of the mounting shaft (324). The driven wheel (326) is rotatably connected to... The transmission belt (327) is fixedly mounted on the bottom of the mounting plate (322) by a bracket. The output end of the second motor (328) is fixedly connected to the drive wheel (329). The surface of the placement rack (325) is provided with a placement hole, and the inner wall of the placement hole is provided with an inner groove (3210). The inner groove (3210) is movably connected to the push-out column (3211). The outer end of the electric telescopic rod (321) is fixedly connected to a clamping plate (3213). The inner wall of the inner groove (3210) is fixedly connected to a second spring (3212).
4. The inverted impregnation apparatus for capacitors according to claim 2, characterized in that: The first rotating shaft (312) is rotatably connected to the material box (2) through a bearing, the top end of the first spring (3112) is fixedly connected to the second mounting plate (3113), and the limiting post (3111) moves through the second mounting plate (3113).
5. The inverted impregnation apparatus for capacitors according to claim 2, characterized in that: The gear (317) is meshed with the gear ring (319).
6. The inverted impregnation apparatus for capacitors according to claim 3, characterized in that: The transmission belt (327) is rotatably connected to the drive wheel (329), and one end of the second spring (3212) is fixedly connected to the ejector post (3211).
7. The inverted impregnation apparatus for capacitors according to claim 3, characterized in that: There are two mounting rods (323), which are symmetrically distributed on both sides of the placement frame (325).