A circuit breaker assembly
By combining a magnetic latching relay and a current-conducting copper spring clip assembly in the circuit breaker, the problems of mechanical wear and circuit loosening are solved, improving conductivity stability and lifespan, and simplifying circuit connections.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- GUANGDONG HUABANG INNOVATION & TECHNOLOGY DIGITAL TECHNOLOGY CO LTD
- Filing Date
- 2025-08-15
- Publication Date
- 2026-08-07
AI Technical Summary
The holding mechanism of existing DC fast circuit breakers suffers from mechanical wear that can easily lead to malfunctions and loose circuit connections. Traditional mechanical conductive structures are complex and unstable.
A magnetic latching relay combined with a current-conducting copper spring clip assembly is used to replace the traditional mechanical holding mechanism. A permanent magnet is used to maintain the on/off state, and the current-conducting copper spring clip assembly replaces the mechanical conductive structure to achieve stable current conduction.
It improves the conductivity stability and lifespan of the circuit breaker, reduces mechanical wear, simplifies circuit connections, and enhances the reliability of current conduction.
Smart Images

Figure CN224609844U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of circuit breaker technology, specifically to a circuit breaker assembly. Background Technology
[0002] Currently, there are two types of holding mechanisms for DC fast circuit breakers in China: mechanical holding and electrical holding. Traditionally, mechanical holding mechanisms are used, which are relatively complex, require high-precision machining and assembly processes, and are prone to failure due to mechanical wear after a period of operation. Electrical holding mechanisms, on the other hand, require connecting a magnetic latching relay inside the circuit breaker via wires, increasing the circuit connection steps and increasing the risk of loose connections. Therefore, a circuit breaker assembly is designed to address these issues. Utility Model Content
[0003] The purpose of this utility model is to provide a circuit breaker assembly that, under the structural characteristics of the current-conducting copper spring clip assembly, seamlessly connects a magnetic latching relay inside the circuit breaker. The current-conducting copper spring clip assembly replaces the traditional mechanical conductive structure, is responsible for current conduction, and can further improve conductivity stability.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a circuit breaker assembly, comprising: a bottom shell, and a top cover detachably assembled with the bottom shell; the front end of the bottom shell is provided with several partitions for dividing and forming several placement slots, and a current-conducting copper spring clip assembly disposed in the several placement slots for current connection and conduction; a magnetic latching relay is also provided in the middle of the bottom shell, and an external electrical contact is provided at the front end of the magnetic latching relay, the external electrical contact being connectable to the current-conducting copper spring clip assembly.
[0005] Preferably, the flow-guiding copper spring clip assembly includes two sets of first copper clips in the middle and second copper clips on both sides, which are respectively interference-fitted into the corresponding placement slots.
[0006] Preferably, the first copper sheet clamp and the second copper sheet clamp have the same structure. The first copper sheet clamp includes a copper sheet clamp body, and the front and rear parts of the copper sheet clamp body are respectively provided with a clamping V-section and an end groove. An extension piece is provided on the end groove.
[0007] Preferably, the extension piece where the second copper clip is located can abut against the external electrical piece where the magnetic latching relay is located.
[0008] Preferably, a connector is connected between the two sets of the first copper sheet clips, the connector having a U-shaped structure and a connector connected thereto.
[0009] Preferably, the rear part of the bottom shell is provided with a mounting screw sleeve, the mounting screw sleeve is equipped with a main board, and the main board has mounting holes that correspond one-to-one with the mounting screw sleeve.
[0010] Preferably, the bottom shell end is further provided with a mounting bushing, and the mounting bushing is equipped with a deflectable pull buckle.
[0011] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0012] This invention combines a magnetic latching relay with a circuit breaker assembly, utilizing a permanent magnet to maintain the on / off state, thus extending the lifespan. Furthermore, thanks to the structural characteristics of the current-conducting copper spring clip assembly, the magnetic latching relay is seamlessly integrated into the circuit breaker. The magnetic latching relay replaces the traditional mechanical structure, and the current-conducting copper spring clip assembly replaces the traditional mechanical conductive structure, both responsible for current conduction and further improving conductivity stability. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the disassembly structure of this utility model;
[0014] Figure 2 for Figure 1 A second-view 3D structural diagram;
[0015] Figure 3 This is a schematic diagram of the assembly structure of the first copper sheet clamp structure and the connector of this utility model;
[0016] Figure 4 This is an enlarged schematic diagram of the first copper sheet clip of this utility model.
[0017] In the diagram: 111, magnetic latching relay; 112, external electrical contact plate; 211, connector; 311, first copper plate clamp; 3111, copper plate clamp body; 3112, end slot; 3113, clamping V-section; 3114, extension plate; 3115, long slot; 411, second copper plate clamp; 511, top cover; 611, main board; 612, mounting hole; 711, bottom shell; 712, partition plate; 713, mounting bushing; 714, mounting screw sleeve; 811, pull tab; 911, connector. Detailed Implementation
[0018] In the description of this utility model, it should be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. The various embodiments of this utility model are described in detail below with reference to the accompanying drawings.
[0019] Example 1
[0020] Please see Figures 1 to 4 The present invention preferably provides the following technical solution: a circuit breaker assembly, comprising: a bottom shell 711, and a top cover 511 detachably assembled with the bottom shell 711; the front end of the bottom shell 711 is provided with a plurality of partitions 712 for dividing and forming a plurality of placement slots, and a current-conducting copper spring clip assembly disposed in the plurality of placement slots for current connection and conduction; a magnetic latching relay 111 is also provided in the middle of the bottom shell 711, and an external electrical piece 112 is provided at the front end of the magnetic latching relay 111, which can be connected to the current-conducting copper spring clip assembly.
[0021] In this application, such as Figure 1 As shown, the magnetic latching relay 111 is combined with the circuit breaker assembly. First, the magnetic latching relay 111 is a mature existing technology. As the main switching device, it replaces the traditional mechanical gear structure. It uses a permanent magnet to maintain the on and off state, and only requires a pulse signal to drive the switching. There is no continuous power consumption, which reduces mechanical wear and improves life. Furthermore, under the structural characteristics of the current-conducting copper spring clip assembly, the magnetic latching relay 111 is seamlessly connected in the circuit breaker. The current-conducting copper spring clip assembly replaces the traditional mechanical conductive structure, which is responsible for current conduction and can further improve conductivity stability.
[0022] Example 2
[0023] As another embodiment of this utility model, the flow guiding copper spring clip assembly includes two sets of first copper clips 311 in the middle and second copper clips 411 on both sides, which are respectively interference-fitted into the corresponding placement slots.
[0024] Furthermore, the first copper clip 311 and the second copper clip 411 have the same structure. The first copper clip 311 includes a copper clip body 3111. The front and rear parts of the copper clip body 3111 are respectively provided with a clamping V-section 3113 and an end groove 3112. An extension piece 3114 is provided on the end groove 3112. The extension piece 3114 is used to solder other reverse current lines or relay reverse current pins.
[0025] like Figure 1 , 2 As shown in Figures 3 and 4, the shape and material of the copper sheet clamp 3111, and its further extended extension piece 3114, can serve as an extension part, which has certain advantages whether it is snapped into the placement slot or connected to an external circuit.
[0026] The clamping V-section 3113 has linearly distributed long slots 3115.
[0027] Furthermore, the extension piece 3114 where the second copper clip 411 is located can abut against the external electrical piece 112 where the magnetic latching relay 111 is located.
[0028] like Figure 1 , 2As shown, the second copper clips 411 on both sides can be snapped into the partitions 712 on both sides. The extension pieces 3114 extending from the second copper clips 411 on both sides can stably abut against the external electrical pieces 112 on both sides where the magnetic latching relay 111 is located, thus realizing the electrical connection process between the magnetic latching relay 111 and the second copper clips 411.
[0029] Furthermore, a connector 911 is connected between the two sets of first copper sheet clips 311. The connector 911 has a U-shaped structure and a connector 211 is connected to it.
[0030] Similarly, the two sets of first copper plates in the middle, such as... Figure 1 , 3 As shown, two sets of first copper clips 311 are correspondingly snapped into the partition 712 in the middle. A connector 911 can be assembled between the extension pieces 3114 of the two first copper clips 311 that extend from each other. A connector 211 is further provided on the connector 911, so that the connector 211 can be electrically connected to the two first copper clips 311. The connector 211 is used to connect an external communication DTU data transmission unit. That is, when the open end of the first copper clip 311 is plugged into an external communication unit, data transmission can be performed.
[0031] Furthermore, a mounting sleeve 714 is provided at the rear of the bottom shell 711, and a main board 611 is mounted on the mounting sleeve 714. The main board 611 has mounting holes 612 that correspond one-to-one with the mounting sleeve 714. The main board 611 integrates an MCU core control unit, an RS485 interface circuit, a button detection circuit, a relay drive circuit, etc., and is the core carrier for control and communication.
[0032] Furthermore, a mounting sleeve 713 is provided at the end of the bottom shell 711, and a deflectable pull buckle 811 is installed on the mounting sleeve 713.
[0033] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part. Among these, there are various ways to install detachably, such as by using a combination of plug-in and snap-fit, or by using bolts for connection, etc.
[0034] In addition, all the connections / connections mentioned in the article do not refer to direct connection of components, but rather to the formation of a better connection structure by adding or removing connecting accessories according to the specific implementation situation.
[0035] The above description of the specific embodiments of this utility model is only used to further illustrate this utility model and should not be construed as limiting the scope of protection of this utility model. Any non-essential improvements and adjustments made to this utility model by technical engineers based on the above description of the utility model shall fall within the scope of protection of this utility model.
Claims
1. A circuit breaker assembly, characterized in that, include: The bottom shell (711) and the top cover (511) which is detachably assembled with the bottom shell (711); The bottom shell (711) has several partitions (712) at the front end to divide and form several placement slots, and a current-conducting copper spring clip assembly is provided in several placement slots for current connection and conduction. A magnetic latching relay (111) is also provided in the middle of the bottom shell (711). An external electrical piece (112) is provided at the front end of the magnetic latching relay (111). The external electrical piece (112) can be connected to the current-conducting copper spring clip assembly.
2. A circuit breaker assembly according to claim 1, characterized in that: The flow-guiding copper spring clip assembly includes two sets of first copper clips (311) in the middle and second copper clips (411) on both sides, which are respectively interference-fitted into the corresponding placement slots.
3. A circuit breaker assembly according to claim 2, characterized in that: The first copper sheet clamp (311) and the second copper sheet clamp (411) have the same structure. The first copper sheet clamp (311) includes a copper sheet clamp body (3111). The copper sheet clamp body (3111) is provided with a clamping V-shaped part (3113) and an end groove (3112) at the front and rear, respectively. An extension piece (3114) is provided on the end groove (3112).
4. A circuit breaker assembly according to claim 2, characterized in that: The extension piece (3114) where the second copper clip (411) is located can abut against the external electrical piece (112) where the magnetic latching relay (111) is located.
5. A circuit breaker assembly according to claim 2, characterized in that: A connector (911) is connected between the two sets of the first copper sheet clamps (311). The connector (911) has a U-shaped structure and a connector (211) is connected thereon.
6. A circuit breaker assembly according to claim 1, characterized in that: The bottom shell (711) is provided with a mounting screw sleeve (714) at the rear. A main board (611) is mounted on the mounting screw sleeve (714). The main board (611) has mounting holes (612) that correspond one-to-one with the mounting screw sleeve (714).
7. A circuit breaker assembly according to claim 1, characterized in that: The bottom shell (711) is also provided with a mounting bushing (713) at its end, and a deflectable pull buckle (811) is installed on the mounting bushing (713).