A high-low voltage connector, a bottom support, a battery box and a battery replacement system
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANGHAI ENNEAGON ENERGY TECH CO LTD
- Filing Date
- 2025-04-29
- Publication Date
- 2026-08-07
AI Technical Summary
[0003]为解决连接器的多路电连接距离近有短路风险的问题,本实用新型提供了一种高低压连接器、底托、电池箱及换电系统
[0036]两组第一强电单元间隔设置;第一弱电体设置在两组第一强电单元的间隔区域内;第一强电单元和第一弱电体间隔设置;两组第二强电单元间隔设置;第二弱电体设置在两组第二强电单元的间隔区域内;第二强电单元和第二弱电体间隔设置;当第一强电单元或第二强电单元有破损时,通过两组第一强电体单元之间设置一定距离,两组第二强电单元之间设置一定距离,从而减少连接器使用过程中的短路风险。
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Figure CN224610169U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of battery swapping technology, specifically to a high- and low-voltage connector, a base, a battery box, and a battery swapping system. Background Technology
[0002] In existing high and low voltage connector technologies, a split-unit structure is typically used to achieve power transmission. The first and second units are respectively equipped with a high-voltage conductive unit and a low-voltage conductive element. The high-voltage unit, made of conductive metal, is responsible for high-voltage, high-current transmission; the low-voltage element uses shielded cables to transmit low-voltage signals. Patent document CN119787005A discloses a liquid-cooled connector and its liquid-cooled terminal assembly. In the liquid-cooled terminal assembly of this invention, coolant for one liquid-cooled cable flows in from a flow hole at the rear end of the corresponding terminal, flows through a terminal flow channel and flow element into the flow hole of the other terminal, and then flows back to the other liquid-cooled cable, achieving a circulating flow of coolant, thereby cooling the conductors and positive and negative terminals of the liquid-cooled cable. However, because the high-voltage unit and the low-voltage element need to be synchronously connected within a limited space, the internal wiring density of the connector increases significantly. Excessive cable arrangement not only occupies installation space but also easily leads to assembly failures such as wire tangling and contact misalignment. Especially in high-voltage transmission units, insufficient spacing between adjacent high-voltage contacts can easily lead to the superposition of electric fields, resulting in problems such as increased leakage current and partial discharge, which seriously affect the efficiency of power transmission and may even pose safety hazards. Utility Model Content
[0003] To address the short-circuit risk associated with short-distance connections between multiple electrical links in connectors, this invention provides a high- and low-voltage connector, a base, a battery box, and a battery swapping system.
[0004] In a first aspect, this utility model provides a high-low voltage connector, the high-low voltage connector comprising:
[0005] A first connection component includes a first base unit, two first high-voltage units, and a first low-voltage component; the first base unit is connected to the first high-voltage units; the first base unit is connected to the first low-voltage component; the two sets of first high-voltage units are spaced apart; the first low-voltage component is located within the spaced area between the two sets of first high-voltage units; the first high-voltage units and the first low-voltage component are spaced apart.
[0006] The second connection component includes a second base unit, two second high-voltage units, and a second low-voltage component. The second base unit is connected to the second high-voltage units. The second base unit is connected to the second low-voltage component. The two sets of second high-voltage units are spaced apart. The second low-voltage component is located within the spaced area between the two sets of second high-voltage units. The second high-voltage units and the second low-voltage component are spaced apart. The high- and low-voltage connector includes a plugged-in state and a disconnected state. The plugged-in state includes the first base unit engaging with the second base unit, the first high-voltage unit being electrically connected to the second high-voltage unit, and the first low-voltage component being electrically connected to the second low-voltage component.
[0007] In some embodiments, the first base unit includes a first base body, a first flange, and a package; one side of the first flange is connected to the first base body, and the other side is connected to the package; the package is a hollow cavity; the first high-voltage unit is connected to the first flange; the first low-voltage unit is connected to the first flange; the first high-voltage unit penetrates through the first base body and the first flange; the first low-voltage unit penetrates through the first base body and the first flange; at least a portion of the first high-voltage unit and at least a portion of the first low-voltage unit are disposed within the hollow cavity of the package;
[0008] The second unit includes a second seat body, a second flange, and a casing; one side of the second flange is connected to the second seat body, and the other side is connected to the casing; the casing is a hollow cavity; the second high-voltage electrical unit is connected to the second flange; the second low-voltage electrical unit is connected to the second flange; both the second high-voltage electrical unit and the second low-voltage electrical unit are disposed within the hollow cavity of the casing.
[0009] The insertion state also includes the enclosed portion extending into the package.
[0010] In some embodiments, the first unit further includes a guide hole; the guide hole is a hollow tubular structure; one end of the guide hole is connected to the first flange, and the other end extends toward a side away from the first flange; the guide hole and the package are on the same side of the first flange;
[0011] The second unit also includes a guide post; one end of the guide post is connected to the second flange, and the other end extends away from the second flange; the guide post and the encapsulated body are on the same side of the second flange; the guide post and the encapsulated body are spaced apart.
[0012] The insertion state also includes the inner peripheral wall of the guide hole abutting against the outer peripheral wall of the guide post.
[0013] In some embodiments, the second unit further includes a sealing ring; the sealing ring is connected to the outer peripheral wall of the enclosed body; the insertion state further includes the enclosed body abutting against the sealing ring.
[0014] In some embodiments, the first high-voltage unit includes a first high-voltage body and a first high-voltage head; the first high-voltage head is configured as a hollow tube; the first high-voltage body surrounds the circumferential side of the first high-voltage head; the first high-voltage body is connected to the first flange; the first high-voltage head and the first low-voltage body are spaced apart; the first high-voltage body penetrates the first base and the first flange; the first high-voltage head penetrates the first base and the first flange; the first high-voltage head is connected to the first base.
[0015] The second high-voltage unit includes a second high-voltage conductor and a second high-voltage connector; the second high-voltage conductor and the second high-voltage connector are connected; the second high-voltage conductor is connected to the second flange; the second high-voltage connector and the second low-voltage conductor are spaced apart; the second high-voltage conductor passes through the second base and the second flange; the second high-voltage connector passes through the second base and the second flange; the second high-voltage connector is connected to the second base.
[0016] The insertion state also includes a portion of the second high-power head being inserted into the hollow cavity of the first high-power head, and the first high-power head and the second high-power head being electrically connected.
[0017] In some embodiments, the first connection component further includes a first ground wire; the first ground wire is connected to the first flange; the first ground wire passes through the first base and the first flange; at least a portion of the first ground wire is disposed within the hollow cavity of the package;
[0018] The second connecting assembly further includes a second ground wire; the second ground wire is connected to the second flange; the second ground wire passes through the second base and the second flange; at least a portion of the second ground wire is disposed within the hollow cavity of the enclosure;
[0019] The plugging state also includes the electrical connection between the first ground wire and the second ground wire.
[0020] In some embodiments, the first ground wire is disposed in the spacer region between the two first high-voltage units, and the first ground wire is spaced apart from the first high-voltage units; the first ground wire is spaced apart from the first low-voltage unit.
[0021] The second ground wire is disposed in the interval area between the two second high-voltage units, and the second ground wire is disposed at a distance from the second high-voltage units; the second ground wire is disposed at a distance from the second low-voltage units.
[0022] Secondly, this utility model discloses a base support, the base support including a first connecting component or a second connecting component of a high-low voltage connector as described in any of the first aspects; the base support further includes:
[0023] A base assembly includes a base frame unit, a guide unit, a locking unit, and a connecting seat unit; the guide unit is connected to the base frame unit; the locking unit is connected to the base frame unit; the connecting seat unit includes a connecting plate, a spring, and a bolt; one end of the spring abuts against the connecting plate, and the other end abuts against the base frame unit; the bolt sequentially connects the connecting plate, the spring, and the base frame unit.
[0024] The connecting plate is detachably connected to the first unit; or, the connecting plate is detachably connected to the second unit.
[0025] Thirdly, this utility model discloses a battery box, the battery box including a first connecting component or a second connecting component of a high-low voltage connector as described in any of the first aspects; the battery box further includes:
[0026] A battery frame assembly, comprising a battery frame unit and a battery unit; the battery frame unit is a hollow frame structure; the battery unit is disposed within the hollow frame of the battery frame unit; the battery unit and the battery frame unit are detachably connected.
[0027] The first base unit is detachably connected to the battery frame assembly; the battery unit is electrically connected to the first high-voltage unit and the first low-voltage component respectively; or, the second base unit is detachably connected to the battery frame assembly, and the battery unit is electrically connected to the second high-voltage unit and the second low-voltage component respectively.
[0028] Fourthly, this utility model discloses a battery swapping system, which includes a base as described in any of the second aspects and a battery box as described in any of the third aspects;
[0029] The base includes a first connecting component of any of the high and low voltage connectors described in the first aspect;
[0030] The battery box includes a second connection component of any of the high and low voltage connectors described in the first aspect;
[0031] The battery swapping system includes a working state; the working state includes the battery frame unit abutting against the base frame unit, a portion of the guide unit extending into the internal cavity of the battery frame unit, the locking unit abutting against the battery frame unit to restrict the battery frame unit from moving away from the base frame unit, the first seat unit engaging with the second seat unit, the first high-voltage unit being electrically connected to the second high-voltage unit, and the first low-voltage component being electrically connected to the second low-voltage component;
[0032] Alternatively, the base may include a second connection component of any of the high-low voltage connectors described in the first aspect;
[0033] The battery box includes a first connection component of a high-low voltage connector as described in any of the first aspects;
[0034] The battery swapping system includes a working state; the working state includes the battery frame unit abutting against the base frame unit, a portion of the guide unit extending into the internal cavity of the battery frame unit, the locking unit abutting against the battery frame unit to restrict the battery frame unit from moving away from the base frame unit, the first seat unit engaging with the second seat unit, the first high-voltage unit being electrically connected to the second high-voltage unit, and the first low-voltage component being electrically connected to the second low-voltage component.
[0035] To address the short-circuit risk associated with short-distance multi-channel electrical connections in connectors, this invention offers the following advantages:
[0036] Two sets of first high-voltage units are spaced apart; a first low-voltage component is placed within the spaced area between the two sets of first high-voltage units; the first high-voltage unit and the first low-voltage component are spaced apart; two sets of second high-voltage units are spaced apart; the second low-voltage component is placed within the spaced area between the two sets of second high-voltage units; the second high-voltage unit and the second low-voltage component are spaced apart; when the first high-voltage unit or the second high-voltage unit is damaged, a certain distance is set between the two sets of first high-voltage units and between the two sets of second high-voltage units, thereby reducing the risk of short circuits during the use of the connector. Attached Figure Description
[0037] Figure 1 A schematic diagram of a high- and low-voltage connector mating is shown in one embodiment;
[0038] Figure 2 A first-view schematic diagram of a first connection component according to an embodiment is shown;
[0039] Figure 3 A second-view schematic diagram of a first connection component according to one embodiment is shown;
[0040] Figure 4 A third-view schematic diagram of a first connection component according to an embodiment is shown;
[0041] Figure 5 A first-view schematic diagram of a second connection component according to an embodiment is shown;
[0042] Figure 6 A second-view schematic diagram of a second connection component according to one embodiment is shown;
[0043] Figure 7 A third-view schematic diagram of a second connection component according to one embodiment is shown;
[0044] Figure 8 A first-view schematic diagram of a base assembly according to one embodiment is shown;
[0045] Figure 9 A second-view schematic diagram of a base assembly according to one embodiment is shown;
[0046] Figure 10 A schematic diagram of a battery frame assembly according to one embodiment is shown;
[0047] Figure 11 A schematic diagram of a battery swapping system according to one embodiment is shown.
[0048] Reference numerals: 01 First connecting assembly; 11 First base unit; 111 First base body; 112 First flange; 113 Enclosure; 114 Guide hole; 12 First high-voltage unit; 121 First high-voltage body; 122 First high-voltage head; 13 First low-voltage body; 14 First ground wire; 02 Second connecting assembly; 21 Second base unit; 211 Second base body; 212 Second flange; 213 Enclosure; 214 Guide post; 215 Sealing ring; 22 Second high-voltage unit; 221 Second high-voltage body; 222 Second high-voltage head; 23 Second low-voltage body; 24 Second ground wire; 03 Base assembly; 31 Base frame unit; 32 Guide unit; 33 Locking unit; 34 Connecting base unit; 341 Connecting plate; 342 Spring; 343 Bolt; 04 Battery frame assembly; 41 Battery frame unit; 42 Battery unit. Detailed Implementation
[0049] The present disclosure will now be discussed with reference to several exemplary embodiments. It should be understood that these embodiments are discussed only to enable those skilled in the art to better understand and thus implement the present disclosure, and are not intended to imply any limitation on the scope of the disclosure.
[0050] As used herein, the term "comprising" and its variations are to be interpreted as open-ended terms meaning "including but not limited to". The term "based on" is to be interpreted as "at least partially based on". The terms "one embodiment" and "an embodiment" are to be interpreted as "at least one embodiment". The term "another embodiment" is to be interpreted as "at least one other embodiment". The terms "upper", "lower", "left", "right", "front", "rear", "top", "bottom", "inner", "outer", "vertical", "horizontal", "lateral", "longitudinal", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings. These terms are primarily for the purpose of better describing this application and its embodiments and are not intended to limit the indicated devices, elements, or components to having a specific orientation or being constructed and operated in a specific orientation. Furthermore, some of the above terms may be used to indicate other meanings besides orientations or positional relationships; for example, the term "upper" may in some cases indicate a dependency or connection relationship. Those skilled in the art can understand the specific meaning of these terms in this application according to the specific circumstances. In addition, the terms "installed", "set up", "equipped with", "connected", and "linked" should be interpreted broadly. For example, it can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or an internal connection between two devices, elements, or components. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances. Furthermore, the terms "first," "second," etc., are mainly used to distinguish different devices, elements, or components (the specific types and structures may be the same or different), and are not used to indicate or imply the relative importance or quantity of the indicated devices, elements, or components. Unless otherwise stated, "a plurality of" means two or more.
[0051] In this embodiment, in a traditional high-low voltage connector structure, when the first unit 11 of the first connecting component 01 and the second unit 21 of the second connecting component 02 are plugged in, there is a technical defect of uneven electric field distribution in the electrical connection area between the first high-voltage unit 12 and the second high-voltage unit 22. Because the two sets of first high-voltage units 12 are densely arranged in a limited space, the physical distance between them and the adjacent second high-voltage units 22 is compressed to below a critical value. This results in insufficient air dielectric insulation strength between adjacent conductors when the high-voltage units conduct high-voltage current, leading to problems such as increased leakage current and partial discharge, seriously affecting the power transmission efficiency and even posing safety hazards. This embodiment provides a high-low voltage connector, such as... Figure 1 As shown, the high-low voltage connector includes a first connecting component 01 and a second connecting component 02. Figure 2As shown, the first connection component 01 may include a first base unit 11, two first high-voltage units 12, and a first low-voltage component 13. The first base unit 11 may be connected to the first high-voltage units 12. The first base unit 11 may be connected to the first low-voltage component 13. The two sets of first high-voltage units 12 may be arranged at intervals. The first low-voltage component 13 may be arranged within the interval area between the two sets of first high-voltage units 12. The first high-voltage units 12 and the first low-voltage component 13 may be arranged at intervals.
[0052] like Figure 5 As shown, the second connection component 02 may include a second base unit 21, two second high-voltage units 22, and a second low-voltage component 23. The second base unit 21 can be connected to the second high-voltage units 22. The second base unit 21 can be connected to the second low-voltage component 23. The two sets of second high-voltage units 22 can be spaced apart. The second low-voltage component 23 can be located within the spaced area between the two sets of second high-voltage units 22. The second high-voltage units 22 and the second low-voltage component 23 can be spaced apart.
[0053] The high-voltage and low-voltage connectors can include a plugged-in state and a disconnected state. In the plugged-in state, the first connector 11 and the second connector 21 are engaged, the first high-voltage unit 12 and the second high-voltage unit 22 are electrically connected, and the first low-voltage component 13 and the second low-voltage component 23 can be electrically connected. The two sets of high-voltage units are spaced apart to reduce the risk of short circuits between the first high-voltage unit 12 and the second high-voltage unit 22 in the event of damage to either unit.
[0054] In this embodiment, the first unit 11 may include a first seat body 111, a first flange 112, and a package body 113. For example... Figure 4 As shown, one side of the first flange 112 can be connected to the first base 111, and the other side can be connected to the enclosure 113. The enclosure 113 can be a hollow cavity. The first high-voltage unit 12 can be connected to the first flange 112. The first low-voltage unit 13 can be connected to the first flange 112. The first high-voltage unit 12 can penetrate through the first base 111 and the first flange 112. The first low-voltage unit 13 can penetrate through the first base 111 and the first flange 112. At least a portion of the first high-voltage unit 12 and at least a portion of the first low-voltage unit 13 can be disposed within the hollow cavity of the enclosure 113.
[0055] The second unit 21 may include a second seat body 211, a second flange 212, and a cover body 213. For example... Figure 7As shown, one side of the second flange 212 can be connected to the second base 211, and the other side can be connected to the encapsulated body 213. The encapsulated body 213 can be a hollow cavity. The second high-voltage unit 22 can be connected to the second flange 212. The second low-voltage unit 23 can be connected to the second flange 212. Both the second high-voltage unit 22 and the second low-voltage unit 23 can be disposed within the hollow cavity of the encapsulated body 213 to prevent external dust particles from entering the conductive area inside the encapsulated body 213.
[0056] The insertion state can also include the enclosed body 213 extending into the package 113. The nested structure of the package 113 and the enclosed body 213 forms a physical isolation layer, and the cavity structure prevents external dust from entering. Combined with the flange connection, it ensures the cleanliness of the connection component and prevents external dust particles from entering the conductive area inside the cavity and interfering with the insertion state.
[0057] In this embodiment, as Figure 3 As shown, the first unit 11 may further include a guide hole 114. The guide hole 114 may be a hollow tubular structure. One end of the guide hole 114 may be connected to the first flange 112, and the other end may extend away from the first flange 112. The guide hole 114 and the enclosure 113 may be on the same side of the first flange 112. This structure can provide an axial positioning reference for the insertion operation.
[0058] like Figure 5 As shown, the second unit 21 may further include a guide post 214. One end of the guide post 214 may be connected to the second flange 212, and the other end may extend away from the second flange 212. The guide post 214 and the encased body 213 may be on the same side of the second flange 212. The guide post 214 and the encased body 213 may be spaced apart. The insertion state may also include the inner peripheral wall of the guide hole 114 abutting against the outer peripheral wall of the guide post 214. The cooperation between the tubular guide hole 114 and the columnar guide post 214 forms a mechanical guiding structure, which uses axial guidance to achieve precise alignment, reduces the difficulty of insertion operation, reduces the risk of poor contact caused by installation deviation, and improves the assembly efficiency and reliability of the connector.
[0059] In this embodiment, as Figure 7 As shown, the second unit 21 may also include a sealing ring 215. The sealing ring 215 can be connected to the outer peripheral wall of the encapsulated body 213. The insertion state may also include the encapsulated body 113 abutting against the sealing ring 215. The sealing ring 215 can be made of elastic material, and the sealing ring 215 forms an annular contact surface between the encapsulated body 113 and the encapsulated body 213, enhancing the airtightness of the connection interface and preventing external contaminants from entering the cavity.
[0060] In this embodiment, as Figure 3As shown, the first high-voltage unit 12 may include a first high-voltage body 121 and a first high-voltage head 122. The first high-voltage head 122 may be configured as a hollow tube. The first high-voltage body 121 may wrap around the circumference of the first high-voltage head 122. The first high-voltage body 121 may be connected to the first flange 112. The first high-voltage head 122 may be spaced apart from the first low-voltage body 13. The first high-voltage body 121 may penetrate through the first base 111 and the first flange 112. The first high-voltage head 122 may penetrate through the first base 111 and the first flange 112. The first high-voltage head 122 may be connected to the first base 111.
[0061] like Figure 6 As shown, the second high-voltage unit 22 may include a second high-voltage conductor 221 and a second high-voltage connector 222. The second high-voltage conductor 221 may be connected to the second high-voltage connector 222. The second high-voltage conductor 221 may be connected to the second flange 212. The second high-voltage connector 222 may be spaced apart from the second low-voltage conductor 23. The second high-voltage conductor 221 may penetrate through the second base 211 and the second flange 212. The second high-voltage connector 222 may penetrate through the second base 211 and the second flange 212. The second high-voltage connector 222 may be connected to the second base 211.
[0062] The plug-in state can also include partial insertion of the second high-voltage connector 222 into the hollow cavity of the first high-voltage connector 122, allowing for electrical connection between the first high-voltage connector 122 and the second high-voltage connector 222. Through a double-layer insulation structure design, the first high-voltage connector 121 wraps around the conductive high-voltage connector to form a radial insulation layer, which, combined with the axial insertion connection, achieves electric field enclosure, ensuring reliable current transmission while effectively reducing the short-circuit risk between the first high-voltage connector 121 and the second high-voltage connector 221.
[0063] In this embodiment, as Figure 2 As shown, the first connecting assembly 01 may further include a first ground wire 14. The first ground wire 14 can be connected to the first flange 112. The first ground wire 14 can pass through the first base 111 and the first flange 112. At least a portion of the first ground wire 14 can be disposed within the hollow cavity of the enclosure 113. This structure provides a dedicated grounding channel for the high-voltage unit.
[0064] like Figure 5 As shown, the second connecting assembly 02 may further include a second ground wire 24. The second ground wire 24 can be connected to the second flange 212. The second ground wire 24 can pass through the second base 211 and the second flange 212. At least a portion of the second ground wire 24 can be disposed within the hollow cavity of the enclosure 113. This design forms a complete grounding loop.
[0065] The plug-in state can also include an electrical connection between the first ground wire 14 and the second ground wire 24. The first ground wire 14 passes through the first base 111 and the first flange 112 to form a continuous conductive path, and the second ground wire 24 passes through the second base 211 and the second flange 212 to form a continuous conductive path. Simultaneously, the first ground wire 14 and the second ground wire 24 are electrically connected, achieving interconnection of grounding lines during plug-in, establishing a reliable and safe grounding system, effectively releasing the risk of leakage current, and meeting electrical safety specifications.
[0066] In this embodiment, the first ground wire 14 can be disposed within the interval region between two first high-voltage units 12, and the first ground wire 14 can be spaced apart from the first high-voltage units 12. The first ground wire 14 can be spaced apart from the first low-voltage unit 13. The second ground wire 24 can be disposed within the interval region between two second high-voltage units 22, and the second ground wire 24 can be spaced apart from the second high-voltage units 22. The second ground wire 24 can be spaced apart from the second low-voltage unit 23. By centrally disposing of the ground wires within the interval region of the high-voltage units, a conductive isolation zone is formed, utilizing the conductor characteristics of the ground wires to absorb stray currents generated by adjacent high-voltage units. The spaced ground wires from the high-voltage units form a safe isolation distance, preventing the risk of short circuits caused by high-voltage arcs breaking down the air medium.
[0067] This embodiment discloses a base support, which may include a first connecting component 01 or a second connecting component 02 of a high-low voltage connector as described in any of the above embodiments. The base support may also include a base assembly 03, such as... Figure 9 As shown, the base assembly 03 may include a base frame unit 31, a guide unit 32, a locking unit 33, and a connecting seat unit 34. The guide unit 32 can be connected to the base frame unit 31. The locking unit 33 can be connected to the base frame unit 31. Figure 8 As shown, the connecting unit 34 may include a connecting plate 341, a spring 342, and a bolt 343. One end of the spring 342 can abut against the connecting plate 341, and the other end can abut against the base frame unit 31. The bolt 343 can sequentially connect the connecting plate 341, the spring 342, and the base frame unit 31. This structure achieves buffer positioning of the connecting components through an elastic support system. The connecting plate 341 can be detachably connected to the first base unit 11 or the second base unit 21. Precise positioning is achieved through the cooperation of the guide unit 32 and the battery frame unit 41, combined with the buffer structure of the spring 342 to absorb the installation impact force. The locking unit 33 and the connecting plate 341 work together to form a multiple fixing mechanism, ensuring a stable connection between the battery box and the vehicle while retaining the function of quick disassembly and assembly, facilitating the installation and fixing of the battery box on the vehicle.
[0068] This embodiment discloses a battery box, which may include a first connecting component 01 or a second connecting component 02 of a high-low voltage connector as described in any of the above embodiments. The battery box may also include a battery frame assembly 04, such as... Figure 10 As shown, the battery frame assembly 04 may include a battery frame unit 41 and a battery unit 42. The battery frame unit 41 may be a hollow frame structure. The battery unit 42 may be disposed within the hollow frame of the battery frame unit 41. The battery unit 42 and the battery frame unit 41 may be detachably connected. The first base unit 11 may be detachably connected to the battery frame assembly 04. The battery unit 42 may be electrically connected to the first high-voltage unit 12 and the first low-voltage unit 13, respectively. Alternatively, the second base unit 21 may be detachably connected to the battery frame assembly 04, and the battery unit 42 may be electrically connected to the second high-voltage unit 22 and the second low-voltage unit 23, respectively. The modular frame design allows the battery unit 42 to be replaced independently, and the detachable base unit enables quick switching of electrical connection interfaces. The high-voltage unit and the low-voltage unit are respectively connected to the battery unit 42 to form independent power supply circuits, meeting the requirements for separate transmission of high and low voltage circuits.
[0069] This embodiment discloses a battery swapping system, such as Figure 11As shown, the battery swapping system may include a base and a battery box according to any of the above embodiments. The base includes a first connecting component 01 of a high-low voltage connector according to any of the above embodiments. The battery box includes a second connecting component 02 of a high-low voltage connector according to any of the above embodiments. The operating state may include the battery frame unit 41 abutting against the base frame unit 31, a partial guide unit 32 extending into the internal cavity of the battery frame unit 41, a locking unit 33 abutting against the battery frame unit 41 to restrict its movement away from the base frame unit 31, a first seat unit 11 engaging with a second seat unit 21, a first high-voltage unit 12 electrically connected to a second high-voltage unit 22, and a first low-voltage component 13 and a second low-voltage component 23 electrically connected. Through the direct engagement of the first seat unit 11 and the second seat unit 21, internal power transfer is achieved, reducing external cable routing and solving the installation difficulties caused by excessive wiring in traditional connection methods. Alternatively, the base may include the second connecting component 02 of a high-low voltage connector according to any of the above embodiments. A battery box in any of the above embodiments may include a first connection component 01 of a high- and low-voltage connector as described in any of the above embodiments. The battery swapping system may include an operating state. The operating state may include the battery frame unit 41 abutting against the base frame unit 31, a partial guide unit 32 extending into the internal cavity of the battery frame unit 41, a locking unit 33 abutting against the battery frame unit 41 to restrict movement of the battery frame unit 41 away from the base frame unit 31, a first seat unit 11 engaging with a second seat unit 21, a first high-voltage unit 12 electrically connected to a second high-voltage unit 22, and a first low-voltage component 13 and a second low-voltage component 23 electrically connected. The engaging connection of the first seat unit 11 and the second seat unit 21 enables internal power transfer, reduces external cable routing, and solves the installation difficulties caused by excessive wiring in traditional connection methods. The interchangeable connection of connectors through two component configurations (positive and negative) ensures stable electrical connections can be established under different installation orientations, improving system compatibility and deployment flexibility.
[0070] Those skilled in the art will understand that the above embodiments are specific examples of implementing this disclosure, and in practical applications, various changes can be made in form and detail without departing from the scope of this disclosure.
Claims
1. A high-low voltage connector, characterized in that, The high- and low-voltage connectors include: A first connection component includes a first base unit, two first high-voltage units, and a first low-voltage component; the first base unit is connected to the first high-voltage units; the first base unit is connected to the first low-voltage component; the two sets of first high-voltage units are spaced apart; the first low-voltage component is located within the spaced area between the two sets of first high-voltage units; the first high-voltage units and the first low-voltage component are spaced apart. The second connection component includes a second base unit, two second high-voltage units, and a second low-voltage component. The second base unit is connected to the second high-voltage units. The second base unit is connected to the second low-voltage component. The two sets of second high-voltage units are spaced apart. The second low-voltage component is located within the spaced area between the two sets of second high-voltage units. The second high-voltage units and the second low-voltage component are spaced apart. The high- and low-voltage connector includes a plugged-in state and a disconnected state. The plugged-in state includes the first base unit engaging with the second base unit, the first high-voltage unit being electrically connected to the second high-voltage unit, and the first low-voltage component being electrically connected to the second low-voltage component.
2. A high-low voltage connector according to claim 1, characterized in that, The first unit includes a first base body, a first flange, and a package; one side of the first flange is connected to the first base body, and the other side is connected to the package; the package is a hollow cavity; the first high-voltage unit is connected to the first flange; the first low-voltage unit is connected to the first flange; the first high-voltage unit penetrates through the first base body and the first flange; the first low-voltage unit penetrates through the first base body and the first flange; at least a portion of the first high-voltage unit and at least a portion of the first low-voltage unit are disposed within the hollow cavity of the package; The second unit includes a second seat body, a second flange, and a casing; one side of the second flange is connected to the second seat body, and the other side is connected to the casing; the casing is a hollow cavity; the second high-voltage electrical unit is connected to the second flange; the second low-voltage electrical unit is connected to the second flange; both the second high-voltage electrical unit and the second low-voltage electrical unit are disposed within the hollow cavity of the casing. The insertion state also includes the enclosed portion extending into the package.
3. A high-low voltage connector according to claim 2, characterized in that, The first unit also includes a guide hole; the guide hole is a hollow tubular structure; one end of the guide hole is connected to the first flange, and the other end extends away from the first flange; the guide hole and the package are on the same side of the first flange; The second unit also includes a guide post; one end of the guide post is connected to the second flange, and the other end extends away from the second flange; the guide post and the encapsulated body are on the same side of the second flange; the guide post and the encapsulated body are spaced apart. The insertion state also includes the inner peripheral wall of the guide hole abutting against the outer peripheral wall of the guide post.
4. A high-low voltage connector according to claim 2, characterized in that, The second unit also includes a sealing ring; the sealing ring is connected to the outer peripheral wall of the packaged body; the insertion state also includes the packaged body abutting against the sealing ring.
5. A high-low voltage connector according to claim 2, characterized in that, The first high-voltage unit includes a first high-voltage conductor and a first high-voltage head; the first high-voltage head is configured as a hollow tube; the first high-voltage conductor surrounds the circumference of the first high-voltage head; the first high-voltage conductor is connected to the first flange; the first high-voltage head and the first low-voltage conductor are spaced apart; the first high-voltage conductor penetrates the first base and the first flange; the first high-voltage head penetrates the first base and the first flange; the first high-voltage head is connected to the first base. The second high-voltage unit includes a second high-voltage conductor and a second high-voltage connector; the second high-voltage conductor and the second high-voltage connector are connected; the second high-voltage conductor is connected to the second flange; the second high-voltage connector and the second low-voltage conductor are spaced apart; the second high-voltage conductor passes through the second base and the second flange; the second high-voltage connector passes through the second base and the second flange; the second high-voltage connector is connected to the second base. The insertion state also includes a portion of the second high-power head being inserted into the hollow cavity of the first high-power head, and the first high-power head and the second high-power head being electrically connected.
6. A high-low voltage connector according to claim 2, characterized in that, The first connecting assembly further includes a first ground wire; the first ground wire is connected to the first flange; the first ground wire passes through the first base and the first flange; at least a portion of the first ground wire is disposed within the hollow cavity of the package; The second connecting assembly further includes a second ground wire; the second ground wire is connected to the second flange; the second ground wire passes through the second base and the second flange; at least a portion of the second ground wire is disposed within the hollow cavity of the enclosure; The plugging state also includes the electrical connection between the first ground wire and the second ground wire.
7. A high-low voltage connector according to claim 6, characterized in that, The first ground wire is disposed in the spaced area between the two first high-voltage units, and the first ground wire is disposed at a distance from the first high-voltage unit; the first ground wire is disposed at a distance from the first low-voltage unit. The second ground wire is disposed in the interval area between the two second high-voltage units, and the second ground wire is disposed at a distance from the second high-voltage units; the second ground wire is disposed at a distance from the second low-voltage units.
8. A base support, characterized in that, The base includes a first connecting component or a second connecting component of a high-low voltage connector as described in any one of claims 1 to 7; the base also includes: A base assembly includes a base frame unit, a guide unit, a locking unit, and a connecting seat unit; the guide unit is connected to the base frame unit; the locking unit is connected to the base frame unit; the connecting seat unit includes a connecting plate, a spring, and a bolt; one end of the spring abuts against the connecting plate, and the other end abuts against the base frame unit; the bolt sequentially connects the connecting plate, the spring, and the base frame unit. The connecting plate is detachably connected to the first unit; or, the connecting plate is detachably connected to the second unit.
9. A battery box, characterized in that, The battery box includes a first connection component or a second connection component of a high-low voltage connector as described in any one of claims 1 to 7; the battery box further includes: A battery frame assembly, comprising a battery frame unit and a battery unit; the battery frame unit is a hollow frame structure; the battery unit is disposed within the hollow frame of the battery frame unit; the battery unit and the battery frame unit are detachably connected. The first base unit is detachably connected to the battery frame assembly; the battery unit is electrically connected to the first high-voltage unit and the first low-voltage component respectively; or, the second base unit is detachably connected to the battery frame assembly, and the battery unit is electrically connected to the second high-voltage unit and the second low-voltage component respectively.
10. A battery swapping system, characterized in that, The battery swapping system includes a base as described in claim 8 and a battery box as described in claim 9; The base includes a first connecting component of a high-low voltage connector as described in any one of claims 1-7; The battery box includes a second connection component of a high-low voltage connector as described in any one of claims 1-7; The battery swapping system includes a working state; the working state includes the battery frame unit abutting against the base frame unit, a portion of the guide unit extending into the internal cavity of the battery frame unit, the locking unit abutting against the battery frame unit to restrict the battery frame unit from moving away from the base frame unit, the first seat unit engaging with the second seat unit, the first high-voltage unit being electrically connected to the second high-voltage unit, and the first low-voltage component being electrically connected to the second low-voltage component; Alternatively, the base may include a second connection component of a high-low voltage connector as described in any one of claims 1-7; The battery box includes a first connection component of a high-low voltage connector as described in any one of claims 1-7; The battery swapping system includes a working state; the working state includes the battery frame unit abutting against the base frame unit, a portion of the guide unit extending into the internal cavity of the battery frame unit, the locking unit abutting against the battery frame unit to restrict the battery frame unit from moving away from the base frame unit, the first seat unit engaging with the second seat unit, the first high-voltage unit being electrically connected to the second high-voltage unit, and the first low-voltage component being electrically connected to the second low-voltage component.
Citation Information
Patent Citations
Liquid cooling connector and liquid cooling terminal assembly thereof
CN119787005A