Waterproof and high-temperature-resistant vehicle lamp wire harness

Abstract

The utility model discloses a waterproof high temperature resistant car light pencil, including pencil body, its right -hand member is provided with the terminal, and the right side of terminal is seted up with the jack, first dustproof board, and the front end outside of pencil body is movably installed to first dustproof board's back side is connected with the mounting structure that plays dustproof effect, the mounting structure includes first sealing plate, second dustproof board, sealing ring, fixed plate and mounting rod, second sealing plate, its fixed mounting is in the rear end of first dustproof board middle side, the pencil body contains acrylic waterproof layer, and the inboard connection of acrylic waterproof layer has JS waterproof paint layer, the pencil body still contains silicon dioxide high temperature resistant layer. This waterproof high temperature resistant car light pencil, sets up the mounting structure and installs between pencil and connecting terminal, can prevent dust from entering the connecting terminal and causes short circuit, and sets up high temperature resistant layer subassembly, can play high temperature resistant effect to pencil.

Description

Technical Field

[0001] This utility model relates to the field of automotive lighting wiring harness technology, specifically a waterproof and high-temperature resistant automotive lighting wiring harness. Background Technology

[0002] A vehicle lighting harness refers to the wiring harness installed on a car's lights. It's a collection of wires connecting the vehicle's lighting system, primarily responsible for transmitting power and signals, and connecting headlights, taillights, turn signals, and other lights. The vehicle lighting harness plays a crucial role in ensuring vehicle safety at night or in adverse weather conditions.

[0003] Chinese Patent Publication No. CN208336630U discloses a dirt-proof rear taillight wiring harness, characterized by comprising a connecting terminal harness body (1), several rubber plug terminals (2), and several second dustproof plates (7) of the harness body; the connecting terminal harness body (1) has several insertion holes, each insertion hole is provided with a conductive ring sealing ring (8), each conductive ring sealing ring (8) is electrically connected to the core wire in a second dustproof plate (7) of the harness body; each rubber plug terminal (2) can be inserted into the corresponding conductive ring sealing ring (8) to form a sealed connection. The beneficial effect of this utility model is that it can prevent external dirt from entering the insertion holes when not in use.

[0004] Based on existing solutions and actual production and processing, current automotive lighting wiring harnesses still have some problems, such as: during the use of automotive lighting wiring harnesses, there is a certain size gap between the connecting terminals and the wiring harness body, which can easily lead to dust entering and causing short circuits, thus affecting the performance of the automotive lighting wiring harness. Therefore, this utility model provides a waterproof and high-temperature resistant automotive lighting wiring harness to solve the above-mentioned problems. Utility Model Content

[0005] The purpose of this invention is to provide a waterproof and high-temperature resistant vehicle lighting wiring harness to solve the problem mentioned in the background art that during the use of vehicle lighting wiring harnesses, there is a gap of a certain size between the connecting terminals and the wiring harness body, which easily leads to dust entering and causing short circuits, thereby affecting the performance of the vehicle lighting wiring harness.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a waterproof and high-temperature resistant vehicle light wiring harness, including a wiring harness body, a wiring terminal is provided at its right end, and a socket is provided on the right side of the wiring terminal;

[0007] Also includes:

[0008] The first dustproof plate is movably installed on the outer front end of the wire harness body, and the rear side of the first dustproof plate is connected to an installation structure that serves to prevent dust. The installation structure includes a first sealing plate, a second dustproof plate, a sealing ring, a fixing plate, and an installation rod.

[0009] The second sealing plate is fixedly installed on the middle rear end of the first dustproof plate.

[0010] Preferably, the wire harness body includes an acrylic waterproof layer, and the inner side of the acrylic waterproof layer is connected to a JS waterproof coating layer.

[0011] Preferably, the wire harness body further includes a high-temperature resistant silica layer, which is installed inside the JS waterproof coating layer. A high-temperature resistant mica layer is connected to the inside of the high-temperature resistant silica layer, and a high-temperature resistant iron oxide layer is installed inside the mica layer. A polypropylene reinforced fiber insulation layer is connected to the inside of the iron oxide layer, and a wire harness core is connected to the inside of the polypropylene reinforced fiber insulation layer.

[0012] Preferably, a polyurethane waterproof ring is also connected to the inner left side of the first dustproof plate, and the polyurethane waterproof ring is also disposed on the inner left side of the second dustproof plate, and the polyurethane waterproof ring is bonded to the wire harness body.

[0013] Preferably, the mounting structure includes a second dustproof plate installed on the outer side of the rear end of the wire harness body, and a fixing plate is connected to the upper end of the second dustproof plate and the upper end of the first dustproof plate, and a mounting rod is connected to the middle side of the fixing plate.

[0014] Preferably, the installation structure further includes sealing rings installed on the inner middle side of the second dustproof plate and the inner middle side of the first dustproof plate, and the inner right side of the second dustproof plate and the inner right side of the first dustproof plate are both connected to the first sealing plate.

[0015] Preferably, the second dustproof plate is connected to the first dustproof plate and the sealing ring to the polyurethane waterproof ring by an adhesive, and the sealing ring is bonded to the wire harness body. Furthermore, both the first dustproof plate and the second dustproof plate are welded to the fixing plate for fixed connection.

[0016] Preferably, the fixing plate and the mounting rod are connected by threads and serve to fix the first dustproof plate and the second dustproof plate.

[0017] Compared with the prior art, the beneficial effects of this utility model are: the waterproof and high temperature resistant vehicle light wiring harness has an installation structure installed between the wiring harness and the connecting terminal, which can prevent dust from entering the connecting terminal and causing a short circuit, and the high temperature resistant layer component can provide high temperature resistance for the wiring harness.

[0018] By installing both the first and second dustproof plates on the outside of the wire harness body, and engaging them on the left side of the terminal block, rotating the mounting rod causes it to be threaded into the middle of the fixing plate at the upper end of the first dustproof plate. This allows the mounting rod to move backward and then be threaded into the middle of the fixing plate at the upper end of the second dustproof plate. This facilitates the installation of the first and second dustproof plates on the outside of the terminal block, thus providing dust protection between the wire harness body and the terminal block.

[0019] The sealing rings installed on the inner middle side of both the first and second dustproof plates fit snugly against the wire harness body, facilitating a sealing effect between the second dustproof plate and the wire harness body, as well as between the first dustproof plate and the wire harness body. Furthermore, the addition of an acrylic waterproof layer and a JS waterproof coating layer enhances the waterproof performance of the wire harness body itself.

[0020] The high-temperature resistant silica layer installed inside the JS waterproof coating layer can improve the high-temperature resistance of the wire harness body. Furthermore, the high-temperature resistant mica layer and the high-temperature resistant iron oxide layer connected inside the high-temperature resistant silica layer can further improve the high-temperature resistance of the wire harness body. Attached Figure Description

[0021] Figure 1 This is a schematic cross-sectional view of the connection between the wire harness body and the terminal block of this utility model.

[0022] Figure 2 This utility model Figure 1 Enlarged structural diagram at point A in the middle;

[0023] Figure 3 This is a schematic cross-sectional view of the connection between the wire harness body and the first dustproof plate of this utility model.

[0024] Figure 4 This utility model Figure 3 Enlarged structural diagram at point B;

[0025] Figure 5 This is a schematic diagram of the overall structure of the wire harness body of this utility model.

[0026] In the diagram: 1. Wire harness body; 101. Acrylic waterproof layer; 102. JS waterproof coating layer; 103. Silica high-temperature resistant layer; 104. Mica high-temperature resistant layer; 105. Iron oxide high-temperature resistant layer; 106. Polypropylene reinforced fiber insulation layer; 107. Wire harness core; 2. Terminal block; 3. Socket; 4. First dustproof plate; 5. First sealing plate; 6. Polyurethane waterproof ring; 7. Second dustproof plate; 8. Sealing ring; 9. Second sealing plate; 10. Fixing plate; 11. Mounting rod. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] Please see Figure 1-5 This utility model provides a technical solution: a waterproof and high-temperature resistant vehicle light wiring harness, comprising: a wiring harness body 1, an acrylic waterproof layer 101, a JS waterproof coating layer 102, a silica high-temperature resistant layer 103, a mica high-temperature resistant layer 104, an iron tetroxide high-temperature resistant layer 105, a polypropylene reinforced fiber insulation layer 106, a wiring harness core 107, a terminal block 2, a socket 3, a first dustproof plate 4, a first sealing plate 5, a polyurethane waterproof ring 6, a second dustproof plate 7, a sealing ring 8, a second sealing plate 9, a fixing plate 10, and a mounting rod 11. In operation, the specific details are as follows... Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, a terminal 2 is fixedly installed on the right end of the wire harness body 1. A first dustproof plate 4 is slidably connected to the outer side of the front end of the wire harness body 1. A second dustproof plate 7 is slidably installed on the outer side of the rear end of the wire harness body 1. Polyurethane waterproof rings 6 are fixedly connected to the inner left side of the first dustproof plate 4 and the inner left side of the second dustproof plate 7. The first dustproof plate 4 and the second dustproof plate 7 are manually installed on the outer side of the wire harness body 1, so that the first dustproof plate 4 and the second dustproof plate 7 drive the polyurethane waterproof rings 6 and the sealing rings 8 to be installed on the outer side of the wire harness body 1. The first dustproof plate 4 and the second dustproof plate 7 are manually pushed to the right and slid to the right on the outer side of the wire harness body 1, so that the first dustproof plate 4 and the second dustproof plate 7 are slidably installed on the outer side of the left end of the terminal 2. Thus, the first dustproof plate 4 and the second dustproof plate 7 are engaged on the outer side of the left end of the terminal 2 under the sliding action. This causes the first sealing plate 5, which is fixedly installed on the inner side of the first dustproof plate 4 and the inner side of the second dustproof plate 7, to be attached to the outer side of the terminal 2. The mounting rod 11 installed in the middle of the fixing plate 10 is manually tightened. This allows the mounting rod 11 to be threaded into the middle of the fixing plate 10 under the tightening action. The threaded action between the fixing plate 10 and the mounting rod 11 on the upper side of the first dustproof plate 4 causes the mounting rod 11 to move rearward. This movement then allows the mounting rod 11 to be threaded into the middle of the fixing plate 10 on the upper side of the second dustproof plate 7. This facilitates the installation of the first dustproof plate 4 and the second dustproof plate 7 on the outside of the terminal block 2, thus preventing dust from entering through the gap between the wire harness body 1 and the terminal block 2. Inside the terminal 2, a polyurethane waterproof ring 6 is fixedly connected to both the left side of the first dustproof plate 4 and the left side of the second dustproof plate 7. This waterproofing can prevent water from entering the terminal 2 through the gap between the wire harness body 1 and the first dustproof plate 4 and the second dustproof plate 7. The second sealing plate 9, which is set on the rear side of the first dustproof plate 4, is in close contact with the second dustproof plate 7, thus sealing the space between the first dustproof plate 4 and the second dustproof plate 7.

[0029] Specific examples Figure 1 , Figure 2 and Figure 5As shown, sealing rings 8 are fixedly installed on both the inner middle side of the first dustproof plate 4 and the inner middle side of the second dustproof plate 7, and first sealing plates 5 are fixedly installed on both the inner right side of the first dustproof plate 4 and the inner right side of the second dustproof plate 7. The sealing rings 8 and the wire harness body 1 are in close contact, so that the sealing rings 8 seal the gap between the second dustproof plate 7 and the wire harness body 1, and between the first dustproof plate 4 and the wire harness body 1, thereby preventing dust from entering the interior of the first dustproof plate 4 and the second dustproof plate 7, and further preventing dust from passing through the wire harness body. The gap between the wire harness body 1 and the terminal 2 allows dust to enter the interior of the terminal 2. Then, the first sealing plate 5, which is fixedly installed on the inside right side of the first dustproof plate 4 and the inside right side of the second dustproof plate 7, is in close contact with the terminal 2. This allows the first sealing plate 5 to seal the gap between the first dustproof plate 4 and the terminal 2 and the second dustproof plate 7 and the terminal 2, thereby preventing dust from entering the interior of the terminal 2 through the gap. Furthermore, by providing an acrylic waterproof layer 101 and a JS waterproof coating layer 102, the waterproof effect of the wire harness body 1 itself can be improved, thus facilitating waterproofing of the wire harness body 1.

[0030] Specific examples Figure 5 As shown, the silicon dioxide high-temperature resistant layer 103 connected to the inner side of the JS waterproof coating layer 102, the mica high-temperature resistant layer 104 installed inside the silicon dioxide high-temperature resistant layer 103, and the iron oxide high-temperature resistant layer 105 connected to the inner side of the mica high-temperature resistant layer 104, along with the silicon dioxide high-temperature resistant layer 103 installed inside the JS waterproof coating layer 102, have good insulation and high-temperature resistance characteristics, thereby improving the high-temperature resistance of the wire harness body 1. The mica high-temperature resistant layer 104 and the iron oxide high-temperature resistant layer 105 connected inside the silicon dioxide high-temperature resistant layer 103 can further improve the high-temperature resistance of the wire harness body 1. The polypropylene reinforced fiber insulation layer 106 connected to the outer side of the wire harness core 107 can insulate the wire harness core 107, thereby greatly improving the insulation performance of the wire harness body 1. The insertion hole 3 on the right side of the terminal 2 makes it convenient to insert the terminal 2 into the electrode of the car headlight.

[0031] All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. In addition, the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0032] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A waterproof and high-temperature resistant vehicle light wiring harness, comprising a wiring harness body (1), a wiring terminal (2) provided at its right end, and a socket (3) provided on the right side of the wiring terminal (2). Its features are, Also includes: The first dustproof plate (4) is movably installed on the outer front end of the wire harness body (1), and the rear side of the first dustproof plate (4) is connected to an installation structure that plays a dustproof role. The installation structure includes a first sealing plate (5), a second dustproof plate (7), a sealing ring (8), a fixing plate (10), and an installation rod (11). The second sealing plate (9) is fixedly installed on the middle rear end of the first dustproof plate (4).

2. The waterproof and high-temperature resistant vehicle light wiring harness according to claim 1, characterized in that: The wire harness body (1) includes an acrylic waterproof layer (101), and the inner side of the acrylic waterproof layer (101) is connected to a JS waterproof coating layer (102).

3. The waterproof and high-temperature resistant vehicle light wiring harness according to claim 2, characterized in that: The wire harness body (1) also includes a silicon dioxide high temperature resistant layer (103), and the silicon dioxide high temperature resistant layer (103) is installed on the inner side of the JS waterproof coating layer (102). The inner side of the silicon dioxide high temperature resistant layer (103) is connected to a mica high temperature resistant layer (104), and the inner side of the mica high temperature resistant layer (104) is installed with a magnetite high temperature resistant layer (105). The inner side of the magnetite high temperature resistant layer (105) is connected to a polypropylene reinforced fiber insulation layer (106), and the inner side of the polypropylene reinforced fiber insulation layer (106) is connected to a wire harness core (107).

4. The waterproof and high-temperature resistant vehicle light wiring harness according to claim 1, characterized in that: The first dustproof plate (4) is also connected to a polyurethane waterproof ring (6) on the inner left side, and the polyurethane waterproof ring (6) is also located on the inner left side of the second dustproof plate (7), and the polyurethane waterproof ring (6) is bonded to the wire harness body (1).

5. A waterproof and high-temperature resistant vehicle light wiring harness according to claim 1, characterized in that: The installation structure includes a second dustproof plate (7) installed on the outer side of the rear end of the wire harness body (1), and a fixing plate (10) is connected to the upper end of the second dustproof plate (7) and the upper end of the first dustproof plate (4), and an installation rod (11) is connected to the middle side of the fixing plate (10).

6. A waterproof and high-temperature resistant vehicle light wiring harness according to claim 5, characterized in that: The installation structure also includes sealing rings (8) installed on the inner middle side of the second dustproof plate (7) and the inner middle side of the first dustproof plate (4), and the inner right side of the second dustproof plate (7) and the inner right side of the first dustproof plate (4) are both connected to the first sealing plate (5).

7. A waterproof and high-temperature resistant vehicle light wiring harness according to claim 5, characterized in that: The second dustproof plate (7) is connected to the first dustproof plate (4) and the sealing ring (8) is connected to the polyurethane waterproof ring (6) by adhesive. The sealing ring (8) is bonded to the wire harness body (1). The first dustproof plate (4) and the second dustproof plate (7) are both welded to the fixing plate (10).

8. A waterproof and high-temperature resistant vehicle light wiring harness according to claim 5, characterized in that: The fixing plate (10) and the mounting rod (11) are connected by threads and serve to fix the first dustproof plate (4) and the second dustproof plate (7).

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