Photovoltaic joint crimping mechanism and arc extinguishing crimping device

CN224610196UActive Publication Date: 2026-08-07HUANENG WEINING WIND POWER GENERATION CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HUANENG WEINING WIND POWER GENERATION CO LTD
Filing Date
2025-08-21
Publication Date
2026-08-07

AI Technical Summary

Technical Problem

[0005]本实用新型提供了一种光伏接头压接机构,其目的在于:解决光伏接头的压紧容易过松或者过紧,且有空气和杂质进入导致出现拉弧现象的技术问题

Benefits of technology

[0018] As a preferred embodiment of the arc-extinguishing crimping device of this utility model, the locking upper part includes a connecting plate disposed on the pressing upper plate, a meshing lower plate disposed on the connecting plate, and meshing teeth disposed on the meshing lower plate. The meshing teeth are engaged and extend into the locking groove, and the meshing teeth are provided with locking blocks.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224610196U_ABST
    Figure CN224610196U_ABST
Patent Text Reader

Abstract

The utility model relates to connecting joint technical field, especially a kind of photovoltaic joint crimping mechanism and arc extinguishing crimping device, including compression assembly, compression assembly includes compression lower plate, and the compression upper plate being movably arranged on compression lower plate. Sealing assembly, sealing assembly includes the sealing strip being set to the mutual close end surface of compression lower plate and compression upper plate, the conducting strip being set to sealing strip, and the sealing half circle being set to sealing strip. The utility model places two photovoltaic joints on sealing assembly from two directions, the end of two photovoltaic joints stripped skin is placed in conducting strip, then by compression lower plate and compression upper plate are combined, the quick compression of two photovoltaic joints can be realized, and by the compression of the sealing strip and sealing half circle to the outer circumferential surface of two photovoltaic joints, avoid the compression of photovoltaic joint too loose or too tight, and avoid air and impurities into conducting strip and the end of two photovoltaic joints stripped skin contact to cause arc phenomenon.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of connection joint technology, and in particular to a photovoltaic joint crimping mechanism and an arc-extinguishing crimping device. Background Technology

[0002] While traditional MC4 plugs are widely used in photovoltaic systems, they also have some drawbacks, mainly including the following: 1. High installation requirements: MC4 plugs require precise alignment for insertion and removal; improper operation may lead to poor contact. Furthermore, their connection usually requires specialized tools for tightening; unsuitable tools or improper operation can easily result in poor sealing. 2. Inconvenient maintenance and replacement: During the operation of a photovoltaic system, if an MC4 plug malfunctions and needs maintenance or replacement, it requires significant time for disassembly and reassembly and is highly dependent on specialized tools, causing considerable inconvenience for operation and maintenance.

[0003] The photovoltaic connector crimping mechanism is prone to pressing the photovoltaic connector too loosely or too tightly, and air and impurities may enter, leading to arcing. There are also technical problems such as the arc-extinguishing crimping device being unable to achieve the sealing and arc-extinguishing treatment at the connection of the photovoltaic connector. Utility Model Content

[0004] In view of the technical problems of existing photovoltaic connector crimping mechanisms, such as the tendency to crimp the photovoltaic connector too loosely or too tightly, and the ingress of air and impurities leading to arcing, the first technical solution of this utility model is proposed.

[0005] This utility model provides a photovoltaic connector crimping mechanism, the purpose of which is to solve the technical problem that the photovoltaic connector is easily crimped too loosely or too tightly, and that air and impurities enter, causing arcing.

[0006] To solve the above-mentioned technical problems, the present invention provides the following technical solution: a photovoltaic connector pressing mechanism, which includes a pressing component, the pressing component including a lower pressing plate and a pressing upper plate movably disposed on the lower pressing plate.

[0007] A sealing assembly, comprising a sealing strip disposed on the end faces of the lower pressing plate and the upper pressing plate close to each other, a conductive sheet disposed on the sealing strip, and a sealing half ring disposed on the sealing strip.

[0008] As a preferred embodiment of the photovoltaic connector crimping mechanism of this utility model, the lower pressing plate and the upper pressing plate are provided with through grooves on their respective end faces, the two through grooves are arranged coaxially, and the sealing components are provided in two sets, with the two sets of sealing components respectively installed in the two through grooves.

[0009] As a preferred embodiment of the photovoltaic connector crimping mechanism of this utility model, the sealing strip is disposed in the through groove, one end of the sealing strip is provided with a groove, the other end of the sealing strip is provided with a pressing groove, the sealing strip is provided with a connecting groove, the connecting groove is inclined, and the two ends of the connecting groove are respectively connected to the groove and the pressing groove.

[0010] As a preferred embodiment of the photovoltaic connector crimping mechanism of this utility model, the sealing strip is provided with a sealing groove, the sealing groove is connected to the pressing groove and the connecting groove, and the sealing half ring is provided with a flange that cooperates with the sealing groove for pressing.

[0011] In a preferred embodiment of the photovoltaic connector crimping mechanism of this utility model, the conductive sheet is installed in the groove, and a fixing groove for fixing the photovoltaic connector is provided between the conductive sheet and the connecting groove.

[0012] In a preferred embodiment of the photovoltaic connector crimping mechanism of this utility model, the sealing strip is made of insulating material.

[0013] The beneficial effects of the photovoltaic connector crimping mechanism of this utility model are as follows: It is equipped with a crimping component and a sealing component. Two photovoltaic connectors are placed on the sealing component from two directions, with the peeled ends of the two photovoltaic connectors overlapping on the conductive sheet. Then, by merging the lower and upper crimping plates, the two photovoltaic connectors can be quickly crimped. Furthermore, the sealing strip and sealing half-circle press the outer circumference of the two photovoltaic connectors, preventing the crimping of the photovoltaic connectors from being too loose or too tight, and preventing air and impurities from entering the conductive sheet and contacting the peeled ends of the two photovoltaic connectors, thus preventing arcing.

[0014] Another objective of this invention is to provide an arc-extinguishing crimping device, which aims to solve the technical problem of being unable to achieve sealing and arc-extinguishing treatment at the connection of photovoltaic connectors.

[0015] To solve the above-mentioned technical problems, the present invention also provides the following technical solution: an arc-extinguishing crimping device, which includes a photovoltaic connector crimping mechanism; and a locking assembly, the locking assembly including a lower locking part disposed on the lower pressing plate and an upper locking part disposed on the upper pressing plate, the upper locking part cooperating with the lower locking part to lock.

[0016] As a preferred embodiment of the arc-extinguishing crimping device of this utility model, the locking lower part includes a fixing plate disposed on the pressing lower plate and an engagement lower plate disposed on the fixing plate.

[0017] As a preferred embodiment of the arc-extinguishing crimping device of this utility model, the following features are provided: the lower engagement plate is provided with a plurality of clamping grooves, the lower engagement plate is provided with a relief groove communicating with the plurality of clamping grooves, each clamping groove has a groove on its inner wall, and each clamping groove has a guide groove communicating with the groove on its inner wall.

[0018] As a preferred embodiment of the arc-extinguishing crimping device of this utility model, the locking upper part includes a connecting plate disposed on the pressing upper plate, a meshing lower plate disposed on the connecting plate, and meshing teeth disposed on the meshing lower plate. The meshing teeth are engaged and extend into the locking groove, and the meshing teeth are provided with locking blocks.

[0019] The beneficial effects of the arc-extinguishing crimping device of this utility model are as follows: It is equipped with a lower locking part and an upper locking part, which achieve stable locking of the lower and upper pressing plates, thereby ensuring stable crimping of the photovoltaic connector. The crimping of the photovoltaic connector will not be too loose or too tight. The lower and upper pressing plates eliminate air around the photovoltaic connector, preventing arcing when energized. Multiple meshing teeth engage with multiple locking grooves, achieving stable locking of the upper and lower locking parts and preventing unstable crimping of the photovoltaic connector. Attached Figure Description

[0020] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0021] Figure 1 This is a schematic diagram of the overall structure of the photovoltaic connector crimping mechanism in this utility model.

[0022] Figure 2 for Figure 1 Enlarged diagram of point A in the middle.

[0023] Figure 3 for Figure 1 Enlarged diagram of point B in the middle.

[0024] Figure 4 This is a schematic diagram of the overall structure of the arc-extinguishing crimping device in this utility model. Detailed Implementation

[0025] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0026] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0027] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0028] Example 1

[0029] Reference Figure 1 This is the first embodiment of the present invention, which provides a photovoltaic connector crimping mechanism, including a crimping assembly 1. The crimping assembly 1 includes a lower crimping plate 11 and an upper crimping plate 12 movably disposed on the lower crimping plate 11. The lower crimping plate 11 and the upper crimping plate 12 work together to achieve stable and rapid clamping of the photovoltaic connector.

[0030] The sealing assembly 2 includes a sealing strip 21 disposed on the near end faces of the lower clamping plate 11 and the upper clamping plate 12, a conductive sheet 22 disposed on the sealing strip 21, and a sealing half-ring 23 disposed on the sealing strip 21. The cooperation of the sealing strip 21 and the sealing half-ring 23 can stably clamp the photovoltaic connector and fill the gap between the photovoltaic connector and the lower and upper clamping plates 11 and 12, thereby isolating the connection between the two photovoltaic connectors from air, preventing impurities from entering, and reducing the possibility of arcing. Simultaneously, the lower and upper clamping plates 11 and 12 as a whole clamp the photovoltaic connector, preventing it from being too loose or too tight.

[0031] During use: Place the two photovoltaic connectors on the sealing assembly 2 from two directions, with the peeled ends of the two photovoltaic connectors overlapping on the conductive sheet 22. Then, by pressing the lower plate 11 and the upper plate 12 together, the two photovoltaic connectors can be quickly pressed together. The sealing strip 21 and the sealing half-ring 23 press the outer circumference of the two photovoltaic connectors, which avoids the photovoltaic connectors being pressed too loosely or too tightly, and prevents air and impurities from entering the conductive sheet 22 and contacting the peeled ends of the two photovoltaic connectors, thus preventing arcing.

[0032] Example 2

[0033] Reference Figure 1This is the second embodiment of the present invention. The difference between this embodiment and the first embodiment is that by setting the clamping groove 212 and the through groove 213, the photovoltaic connector can be tightly wrapped, thus avoiding damage to the photovoltaic connector.

[0034] Preferably, both the lower pressing plate 11 and the upper pressing plate 12 have through grooves 13 on their adjacent end faces. The two through grooves 13 are arranged coaxially. There are two sets of sealing components 2, and the two sets of sealing components 2 are respectively installed in the two through grooves 13. The projected shape of the side of each through groove 13 is semi-circular. When the lower pressing plate 11 and the upper pressing plate 12 are pressed together, the two through grooves 13 cooperate to form a cylindrical groove for installing the two sets of sealing components 2.

[0035] Furthermore, a sealing strip 21 is disposed within the through groove 13. One end of the sealing strip 21 has a groove 211, and the other end has a pressing groove 212. A connecting groove 213 is provided on the sealing strip 21, which is inclined and connects the groove 211 and the pressing groove 212 at its two ends respectively. The sealing half-ring 23 of one set of sealing components 2 cooperates with the pressing groove 212 of another set of sealing components 2 to stably press the photovoltaic connector. The connection points of the two photovoltaic connectors are located at the conductive sheet 22, i.e., within the groove 211. The larger diameter groove 211 accommodates the connection points of the two photovoltaic connectors, while the entry end of the photovoltaic connector is pressed within the smaller diameter pressing groove 212, achieving a tight fit and protecting the photovoltaic connector.

[0036] Furthermore, the sealing strip 21 is provided with a sealing groove 214, which communicates with the pressing groove 212 and the connecting groove 213. The sealing half-ring 23 is provided with a flange 231 that cooperates with and presses against the sealing groove 214. The connecting groove 213 provides a transition for the bent photovoltaic connector, avoiding direct twisting and pressing of the photovoltaic connector, thus protecting it. At the same time, the cooperation between the flange 231 and the sealing groove 214 leaves space for pressing the photovoltaic connector, preventing over-pressing or under-pressing of the photovoltaic connector.

[0037] In particular, the conductive sheet 22 is installed in the groove 211, and a fixing groove 215 for fixing the photovoltaic connector is provided between the conductive sheet 22 and the connecting groove 213. The conductive sheet 22 is used to press and conduct electricity to the photovoltaic connector with the outer sheath removed, and the fixing groove 215 is used to place the photovoltaic connector that extends beyond the conductive sheet 22. This makes it easy to accommodate the photovoltaic connector with the outer sheath removed, facilitates the installation of the photovoltaic connector, and improves the convenience of installation.

[0038] It is worth mentioning that the sealing strip 21 is made of insulating material. By using insulating material, the overall safety of the device can be improved.

[0039] During use: The connecting groove 213 provides a transition for the bent photovoltaic connector, avoiding direct twisting and tightening of the photovoltaic connector, thus protecting it. At the same time, the cooperation between the flange 231 and the sealing groove 214 leaves space between them to compress the photovoltaic connector, preventing excessive or insufficient compression. The use of insulating materials improves the overall safety of the device.

[0040] Example 3

[0041] Reference Figure 2 - Figure 4 This is the third embodiment of the present invention. This embodiment further provides an arc-extinguishing crimping device, including the photovoltaic connector crimping mechanism in the above embodiment, and also includes a locking component 3. The locking component 3 includes a lower locking part 31 disposed on the lower pressing plate 11 and a higher locking part 32 disposed on the upper pressing plate 12. The upper locking part 32 cooperates with the lower locking part 31 to lock. The lower locking part 31 and the upper locking part 32 achieve stable locking of the lower pressing plate 11 and the upper pressing plate 12, thereby enabling stable crimping of the photovoltaic connector. The crimping of the photovoltaic connector will not be too loose or too tight. The lower pressing plate 11 and the upper pressing plate 12 eliminate air around the photovoltaic connector, preventing arcing when energized.

[0042] Preferably, the locking lower part 31 includes a fixing plate 311 disposed on the pressing lower plate 11, and an engaging lower plate 312 disposed on the fixing plate 311.

[0043] Furthermore, the lower engagement plate 312 is provided with multiple locking grooves 3121, and the lower engagement plate 312 is provided with relief grooves 3122 communicating with the multiple locking grooves 3121. Each locking groove 3121 has a locking slot 3123 on its inner wall, and each locking groove 3121 has a guide groove 3124 communicating with the locking slot 3123 on its inner wall. The depth of the guide groove 3124 is lower than the depth of the locking slot 3123, thus enabling stable locking of the upper locking part 32. The relief groove 3122 is located between the fixed plate 311 and the multiple locking grooves 3121, making it convenient for the user to move the lower locking part 31 and the upper locking part 32 apart through the relief groove 3122.

[0044] In particular, the upper locking part 32 includes a connecting plate 321 disposed on the upper pressing plate 12, a lower engaging plate 322 disposed on the connecting plate 321, and engaging teeth 323 disposed on the lower engaging plate 322. The engaging teeth 323 engage and extend into the locking groove 3121, and the engaging teeth 323 are provided with locking blocks 3231. By engaging multiple engaging teeth 323 into multiple locking grooves 3121, a stable locking of the upper locking part 32 and the lower locking part 31 can be achieved, avoiding unstable pressing of the photovoltaic connector. Furthermore, the lower pressing plate 11 and the upper pressing plate 12 can be separated by moving the connecting plate 321 and the fixing plate 311 away from each other, facilitating the replacement of the photovoltaic connector and avoiding disassembly with other tools, thus improving the convenience of operation.

[0045] During use: The locking lower part 31 and locking upper part 32 achieve stable locking of the pressing lower plate 11 and pressing upper plate 12, thereby stably pressing the photovoltaic connector. The pressing of the photovoltaic connector will not be too loose or too tight. The pressing lower plate 11 and pressing upper plate 12 remove air around the photovoltaic connector, avoiding arcing when energized. The multiple meshing teeth 323 engage with multiple locking grooves 3121, thereby achieving stable locking of the locking upper part 32 and locking lower part 31, avoiding unstable pressing of the photovoltaic connector. The pressing lower plate 11 and pressing upper plate 12 can be separated by moving the connecting plate 321 and the fixing plate 311 away from each other, which facilitates the replacement of the photovoltaic connector and avoids disassembly with other tools, improving the convenience of operation.

[0046] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A photovoltaic connector crimping mechanism, characterized in that: include, A clamping assembly (1), the clamping assembly (1) including a lower clamping plate (11) and an upper clamping plate (12) movably disposed on the lower clamping plate (11); and, The sealing assembly (2) includes a sealing strip (21) disposed on the end faces of the lower pressing plate (11) and the upper pressing plate (12) close to each other, a conductive sheet (22) disposed on the sealing strip (21), and a sealing half ring (23) disposed on the sealing strip (21).

2. The photovoltaic connector crimping mechanism as described in claim 1, characterized in that: The lower pressing plate (11) and the upper pressing plate (12) are provided with through grooves (13) on their respective end faces. The two through grooves (13) are arranged on the same axis. The sealing assembly (2) is provided in two sets, and the two sets of sealing assemblies (2) are respectively installed in the two through grooves (13).

3. The photovoltaic connector crimping mechanism as described in claim 2, characterized in that: The sealing strip (21) is disposed in the through groove (13). One end of the sealing strip (21) is provided with a groove (211), and the other end of the sealing strip (21) is provided with a pressing groove (212). The sealing strip (21) is provided with a connecting groove (213). The connecting groove (213) is inclined and the two ends of the connecting groove (213) are respectively connected to the groove (211) and the pressing groove (212).

4. The photovoltaic connector crimping mechanism as described in claim 3, characterized in that: The sealing strip (21) is provided with a sealing groove (214), which is connected to the pressing groove (212) and the connecting groove (213). The sealing half ring (23) is provided with a flange (231) that cooperates with and presses against the sealing groove (214).

5. The photovoltaic connector crimping mechanism as described in claim 4, characterized in that: The conductive sheet (22) is installed in the groove (211), and a fixing groove (215) for fixing the photovoltaic connector is left between the conductive sheet (22) and the connecting groove (213).

6. The photovoltaic connector crimping mechanism as described in claim 5, characterized in that: The sealing strip (21) is made of insulating material.

7. An arc-extinguishing crimping device, characterized in that: Including the photovoltaic connector crimping mechanism as described in any one of claims 1-6, and further comprising: The locking assembly (3) includes a lower locking part (31) disposed on the lower pressing plate (11) and an upper locking part (32) disposed on the upper pressing plate (12), wherein the upper locking part (32) cooperates with the lower locking part (31) to lock.

8. The arc-extinguishing crimping device as described in claim 7, characterized in that: The locking lower part (31) includes a fixing plate (311) disposed on the pressing lower plate (11) and an engaging lower plate (312) disposed on the fixing plate (311).

9. The arc-extinguishing crimping device as described in claim 8, characterized in that: The engagement lower plate (312) is provided with a plurality of locking grooves (3121), and the engagement lower plate (312) is provided with a relief groove (3122) communicating with the plurality of locking grooves (3121). Each locking groove (3121) has a locking slot (3123) on its inner wall, and each locking groove (3121) has a guide groove (3124) communicating with the locking slot (3123) on its inner wall.

10. The arc-extinguishing crimping device as described in claim 9, characterized in that: The locking upper part (32) includes a connecting plate (321) disposed on the pressing upper plate (12), a meshing lower plate (322) disposed on the connecting plate (321), and a meshing tooth (323) disposed on the meshing lower plate (322). The meshing tooth (323) extends into the locking groove (3121) and a locking block (3231) is provided on the meshing tooth (323).