Wire connector with electromagnetic shielding and anti-misplug structure
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-15
- Publication Date
- 2026-08-07
AI Technical Summary
[0004]为了弥补以上不足,本实用新型提供了一种带电磁屏蔽与防误插结构的线材连接器,旨在改善现有技术中电磁屏蔽结构的耐久性不足,装配偏差易导致屏蔽层压接不均,形成局部电磁泄漏,实用性较低的问题
1、本实用新型中,当电磁波触碰到吸收网时,吸收网会反射一部分电磁波,接着绝缘外壳与干扰壳对电磁波实施干扰和屏蔽,弹性导电组件位于绝缘外壳和干扰壳之间,在受挤压时,橡胶产生形变,导电粒子相互接触构建导电通路,保证屏蔽壳体装配后的整体导电性连续,降低电磁泄漏,之后拧紧螺钉,让屏蔽效果更佳,实用性提升。
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Figure CN224610250U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of wire connector technology, and in particular to a wire connector with electromagnetic shielding and anti-mismating structure. Background Technology
[0002] With the trend of electronic devices moving towards high integration and high transmission rates, wire connectors, as the core interface for signal and energy transmission, directly determine the stability and reliability of equipment operation. From the perspective of functional requirements, on the one hand, the dense circuit modules inside electronic systems and the complex external electromagnetic environment generate a large amount of electromagnetic noise. If the connector lacks effective electromagnetic shielding capabilities, noise can easily invade the transmission link through the interface, leading to signal distortion, data transmission errors, and even equipment failure. Therefore, electromagnetic shielding has become a key requirement to ensure the integrity of connector signals. Its core is to block the radiation and coupling of electromagnetic energy through specific structures or materials. On the other hand, in multi-interface devices, connectors with different functions often have similar shapes and interface specifications. During manual insertion and removal operations, misinsertion is very likely to occur. Misinsertion can not only cause physical damage to the interface, but also burn out the internal circuit due to voltage and signal type mismatch, resulting in serious economic losses. Therefore, anti-misinsertion structures have become a necessary design to avoid operational errors and protect equipment safety.
[0003] Against this backdrop, wire connectors with electromagnetic shielding and anti-mismating structures have emerged. These are defined as connector assemblies that integrate electromagnetic shielding components and anti-mismating mechanical structures to achieve stable connections between wires and devices, while also providing electromagnetic interference resistance and preventing incorrect insertion / removal. Early connectors were prone to gaps at the junction of the electromagnetic shielding layer, the housing, and the wire, leading to decreased shielding effectiveness. Especially after frequent insertion and removal, the shielding layer was prone to loosening and damage. Anti-mismating structures, due to their simple design, still posed a risk of mismating in complex operating environments. Furthermore, some anti-mismating structures were poorly designed, resulting in excessive insertion and removal forces, affecting operational convenience. To address these shortcomings, existing technologies achieve sealing by enhancing the mechanical fit between the shielding layer and the connector housing and wire, and by using irregularly shaped interfaces to prevent the insertion of non-compatible connectors. However, the durability of the electromagnetic shielding structure is insufficient, and assembly deviations can easily lead to uneven crimping of the shielding layer, resulting in localized electromagnetic leakage and low practicality. Utility Model Content
[0004] To overcome the above shortcomings, this utility model provides a wire connector with electromagnetic shielding and anti-misinsertion structure, aiming to improve the problems of insufficient durability of electromagnetic shielding structure in the prior art, assembly deviation easily leading to uneven crimping of shielding layer, forming local electromagnetic leakage, and low practicality.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a wire connector with electromagnetic shielding and anti-misinsertion structure, comprising a square shell, an absorption mesh fixedly connected to the outer wall of the square shell, a male connector fixedly connected to the inner wall of the square shell, a female connector slidably connected to the outer wall of the male connector, a collar fixedly connected to the outer wall of the female connector, a cable fixedly connected to the inner wall of the male connector, an interference mechanism provided on the outer wall of the male connector, and an anti-misinsertion mechanism provided on the outer wall of the male connector, the anti-misinsertion mechanism being used to prevent misinsertion; The interference mechanism includes an insulating shell, the inner wall of which is fixedly connected to the outer wall of the male connector, an interference shell fixedly connected to the outer wall of the insulating shell, an elastic conductive component provided on the inner wall of the interference shell, and a locking component provided on the left side of the square shell.
[0006] As a further description of the above technical solution: The anti-misinsertion mechanism includes multiple convex rings, with adjacent sides of the multiple convex rings fixedly connected to the outer wall of the male connector. The outer wall of the convex rings is slidably connected with grooves, and the outer wall of the male connector is provided with positioning components.
[0007] As a further description of the above technical solution: The elastic conductive component includes a coarse rubber ring, the outer wall of which is fixedly connected to the inner wall of the interference shell, a plurality of fine rubber rings are fixedly connected to the inner wall of the interference shell, and an engaging component is provided on the outer wall of the interference shell.
[0008] As a further description of the above technical solution: The engaging assembly includes an annular plate, the inner wall of which is fixedly connected to the outer wall of the interference shell, and a square plate is fixedly connected to the rear side of the annular plate, with a fixing assembly provided on the inner wall of the square plate.
[0009] As a further description of the above technical solution: The fixing component includes a threaded hole, the outer wall of which is threadedly connected to the inner wall of a square plate, and a screw is threadedly connected to the inner wall of the square plate.
[0010] As a further description of the above technical solution: The positioning component includes multiple positioning pins, with adjacent sides of the multiple positioning pins fixedly connected to the outer wall of the male connector, and positioning holes slidably connected to the outer wall of the positioning pins.
[0011] As a further description of the above technical solution: The locking assembly includes a U-shaped plate, the right side of which is fixedly connected to the left side of the square shell. A rotating plate is rotatably connected to the inner wall of the U-shaped plate, and a locking plate is slidably connected to the outer wall of the rotating plate. A locking assembly is provided on the outer wall of the locking plate.
[0012] As a further description of the above technical solution: The locking assembly includes a guide post, the outer wall of which is slidably connected to the outer wall of the locking plate, and the outer wall of the locking plate is provided with a guide hole.
[0013] This utility model has the following beneficial effects: 1. In this utility model, when an electromagnetic wave touches the absorption mesh, the absorption mesh will reflect part of the electromagnetic wave. Then, the insulating shell and the interference shell will interfere with and shield the electromagnetic wave. The elastic conductive component is located between the insulating shell and the interference shell. When squeezed, the rubber deforms and the conductive particles come into contact with each other to form a conductive path, ensuring the continuity of the overall conductivity of the shielding shell after assembly and reducing electromagnetic leakage. After tightening the screws, the shielding effect is better and the practicality is improved.
[0014] 2. In this utility model, when connecting the male and female connectors, the positioning component first guides the corresponding convex ring into the corresponding groove to achieve the function of preventing incorrect insertion. The rotating plate is rotated to engage with the locking plate, and the guide post is inserted into the corresponding guide hole to lock the male and female connectors, prevent loosening, and enhance practicality. Attached Figure Description
[0015] Figure 1 This is a perspective view of the front side of a square shell of a wire connector with electromagnetic shielding and anti-misinsertion structure proposed in this utility model. Figure 2 This is a partial structural exploded view of the insulating shell of a wire connector with electromagnetic shielding and anti-misinsertion structure proposed in this utility model; Figure 3 This is a partial structural diagram of the thin rubber ring of a wire connector with electromagnetic shielding and anti-misinsertion structure proposed in this utility model; Figure 4 This is a partial structural diagram of the positioning pin of a wire connector with electromagnetic shielding and anti-misinsertion structure proposed in this utility model. Figure 5 This is a partial structural diagram of the guide post of a wire connector with electromagnetic shielding and anti-misinsertion structure proposed in this utility model.
[0016] Legend: 1. Square shell; 2. Interference mechanism; 201. Insulating shell; 202. Interference shell; 203. Elastic conductive component; 2031. Coarse rubber ring; 2032. Fine rubber ring; 204. Engaging component; 2041. Ring plate; 2042. Square plate; 205. Fixing component; 2051. Threaded hole; 2052. Screw; 3. Anti-misinsertion mechanism; 301. Convex ring; 302. Groove; 303. Positioning component; 3031. Positioning pin; 3032. Positioning hole; 304. Locking component; 3041. U-shaped plate; 3042. Rotating plate; 3043. Engaging plate; 305. Locking component; 3051. Guide post; 3052. Guide hole; 4. Absorbing mesh; 5. Male connector; 6. Female connector; 7. Collar; 8. Cable. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0018] Please see the appendix Figure 1 - Appendix Figure 3 The present invention provides an embodiment of a wire connector with electromagnetic shielding and anti-misinsertion structure, comprising a square shell 1, an absorption mesh 4 fixedly connected to the outer wall of the square shell 1, a male connector 5 fixedly connected to the inner wall of the square shell 1, a female connector 6 slidably connected to the outer wall of the male connector 5, the female connector 6 serving as a passive receiving end, having conductive sockets on its inner wall adapted to the contacts of the male connector 5 for cooperating with the male connector 5 to achieve circuit conduction and signal transmission, a collar 7 fixedly connected to the outer wall of the female connector 6, a cable 8 fixedly connected to the inner wall of the male connector 5, an interference mechanism 2 provided on the outer wall of the male connector 5, the interference mechanism 2 being the core component for achieving electromagnetic shielding, used to block external electromagnetic interference and prevent internal signals from radiating outward, and an anti-misinsertion mechanism 3 provided on the outer wall of the male connector 5 for preventing misinsertion; The interference mechanism 2 includes an insulating shell 201. The inner wall of the insulating shell 201 is fixedly connected to the outer wall of the male connector 5. An interference shell 202 is fixedly connected to the outer wall of the insulating shell 201. The interference shell 202 is a high-conductivity metal shell, such as a copper alloy, and has a closed ring structure. It can wrap the insulating shell 201 and part of the male connector 5, and block the intrusion of external electromagnetic waves through a reflection mechanism, while suppressing internal signal radiation. An elastic conductive component 203 is provided on the inner wall of the interference shell 202. A locking component 304 is provided on the left side of the square shell 1. The elastic conductive component 203 includes a coarse rubber ring 2031. The outer wall of the coarse rubber ring 2031 is fixedly connected to the inner wall of the interference shell 202. Multiple fine rubber rings 2032 are fixedly connected to the inner wall of the interference shell 202. The fine rubber rings 2032 are made of the same material as the coarse rubber ring 2031 and are spaced apart. They can further fill the tiny gaps not covered by the coarse rubber ring 2031, forming a multi-layer seal and enhancing the shielding effect. A locking component 204 is provided on the outer wall of the interference shell 202. Specifically, the square shell 1 serves as the external foundation support component of the connector, housing and protecting the internal core component, the female connector 6. It also provides a fixed carrier for the absorption mesh 4, ensuring the stability of the overall structure. The absorption mesh 4, made of high magnetic permeability or high electrical conductivity metal braided material, is fixedly connected to the outer wall of the square shell 1. Its core function is to initially reflect and absorb some electromagnetic waves upon contact, reducing the electromagnetic load on the subsequent shielding structure and laying the foundation for the overall shielding effect. The female connector 6 is slidably connected to the outer wall of the male connector 5, and a collar 7, made of insulating and wear-resistant material, is fixedly connected to the outer wall of the female connector 6. The outer surface is used to define the relative position of the female connector 6 and the square shell 1, preventing the female connector 6 from shifting during use. It also reduces frictional wear between the female connector 6 and the external environment, extending its service life. A cable 8 is fixedly connected to the inner wall of the male connector 5. The cable 8 serves as a carrier for signal or current transmission, and its internal conductor is electrically connected to the contacts of the male connector 5. The external insulation layer prevents short circuits. Simultaneously, the shielding layer of the cable 8 cooperates with the interference mechanism 2 of the male connector 5 to improve the overall shielding effectiveness. An anti-misinsertion mechanism 3 is provided on the outer wall of the male connector 5. This mechanism prevents misinsertion by physically restricting the connection direction and matching relationship between the male connector 5 and the female connector 6, avoiding errors. In case of component damage or signal failure caused by insertion / removal, the interference mechanism 2 includes an insulating housing 201. The inner wall of the insulating housing 201 is fixedly connected to the outer wall of the male connector 5. The insulating housing 201 is made of high-strength insulating material, which can isolate the electrical connection between the male connector 5 and the interference housing 202 to prevent short circuits, and at the same time provide installation support for the interference housing 202. The inner wall of the interference housing 202 is provided with an elastic conductive component 203, which is used to fill the assembly gap between the interference housing 202 and the insulating housing 201 to ensure the continuity of shielding. A locking component 304 is provided on the left side of the square housing 1. The locking component 304 is an auxiliary locking component of the anti-misinsertion mechanism 3. Mechanical locking is achieved after the male connector 5 and female connector 6 are correctly connected. The elastic conductive component 203 includes a coarse rubber ring 2031. The outer wall of the coarse rubber ring 2031 is fixedly connected to the inner wall of the interference shell 202. The coarse rubber ring 2031 contains conductive particles and has a large cross-sectional size, which can cover the main gaps in the inner wall of the interference shell 202. When it is squeezed by the interference shell 202 and the insulating shell 201, it deforms, causing the conductive particles to contact and form a conductive path, blocking electromagnetic leakage. The outer wall of the interference shell 202 is provided with a locking component 204, which is used to fix the interference shell 202 to the external structure to prevent the interference shell 202 from loosening and affecting the shielding effectiveness.
[0019] Please see the appendix Figure 3 - Appendix Figure 5The anti-misinsertion mechanism 3 includes multiple convex rings 301. The adjacent side of the multiple convex rings 301 is fixedly connected to the outer wall of the male connector 5. The outer wall of the convex rings 301 is slidably connected to a groove 302. The groove 302 is opened on the inner wall of the female connector 6. Its size is slightly larger than the convex rings 301. Only matching convex rings 301 are allowed to be inserted. If the male connector 5 is oriented incorrectly or the specifications are not compatible, the convex rings 301 cannot enter the groove 302, forming a physical blockage. The outer wall of the male connector 5 is provided with a positioning component 303. The positioning component 303 includes multiple positioning pins 3031. The adjacent side of the multiple positioning pins 3031 is fixedly connected to the outer wall of the male connector 5. The outer wall of the positioning pins 3031 is slidably connected to a positioning hole 3032. The positioning hole 3032 is opened on the outer wall of the female connector 6. Its diameter is slightly larger than the positioning pins 3031. It can accommodate the positioning pins 3031 and limit the radial displacement of the male connector 5, ensuring that the convex rings 301 can be accurately aligned with the grooves 302. Specifically, the anti-misinsertion mechanism 3 includes multiple convex rings 301. The adjacent sides of the multiple convex rings 301 are fixedly connected to the outer wall of the male connector 5. The convex rings 301 are annular protrusions made of plastic. Their shape, number, and distribution position correspond one-to-one with the grooves 302 of the female connector 6. They are the core physical markers for preventing misinsertion. The outer wall of the male connector 5 is provided with a positioning component 303. The positioning component 303 is used to guide the male connector 5 and the female connector 6 to be precisely aligned and to assist the convex rings 301 in cooperating with the grooves 302. The positioning component 303 includes multiple positioning pins 3031. The adjacent sides of the multiple positioning pins 3031 are fixedly connected to the outer wall of the male connector 5. The positioning pins 3031 are cylindrical protrusions made of metal. Their length and diameter are designed according to the connector size. They can cooperate with the positioning holes 3032 before the convex rings 301 during insertion, providing initial guidance.
[0020] Please see the appendix Figure 2 - Appendix Figure 4The locking assembly 304 includes a U-shaped plate 3041, the right side of which is fixedly connected to the left side of the square shell 1. A rotating plate 3042 is rotatably connected to the inner wall of the U-shaped plate 3041. The rotating plate 3042 is a long, rigid component that can rotate around the connecting axis of the U-shaped plate 3041. After the male connector 5 and the female connector 6 are correctly connected, the rotating plate 3042 can rotate to a position that engages with the locking plate 3043, forming a mechanical lock. The locking plate 3043 is slidably connected to the outer wall of the rotating plate 3042, and the outer wall of the locking plate 3043 is provided with a locking mechanism. Component 305, locking component 305 is used to fix the relative position of rotating plate 3042 and locking plate 3043 to prevent the lock from loosening. Locking component 305 includes guide post 3051. The outer wall of guide post 3051 is slidably connected to the outer wall of locking plate 3043. The outer wall of locking plate 3043 is provided with guide hole 3052. Guide hole 3052 penetrates locking plate 3043 and rotating plate 3042. Its hole diameter matches guide post 3051. After guide post 3051 is inserted, it can prevent rotating plate 3042 from coming out of the slot of locking plate 3043. Specifically, the locking assembly 304 includes a U-shaped plate 3041, the right side of which is fixedly connected to the left side of the square shell 1. The U-shaped plate 3041 is made of metal or high-strength plastic. Its U-shaped structure can accommodate the rotating plate 3042 and provide a rotation fulcrum for the rotating plate 3042. The outer wall of the rotating plate 3042 is slidably connected to a locking plate 3043. The locking plate 3043 is fixed to the outer wall of the male connector 5. Its surface has a slot that matches the rotating plate 3042, which can accommodate the rotating plate 3042 and restrict its axial movement. The locking assembly 305 includes a guide post 3051, the outer wall of which is slidably connected to the outer wall of the locking plate 3043. The guide post 3051 is a metal cylindrical pin that can be inserted into the guide hole 3052 to achieve positioning.
[0021] Please see the appendix Figure 2 - Appendix Figure 4 The engaging assembly 204 includes an annular plate 2041, the inner wall of which is fixedly connected to the outer wall of the interference shell 202. A square plate 2042 is fixedly connected to the rear side of the annular plate 2041. The square plate 2042 is a rigid flat plate structure, symmetrically distributed on both sides of the annular plate 2041, used to support the fixing assembly 205 and provide a force point for the connection between the interference shell 202 and the square shell 1. The inner wall of the square plate 2042 is provided with the fixing assembly 205. The fixing assembly 205 includes a threaded hole 2051. The outer wall of the threaded hole 2051 is threadedly connected to the inner wall of the square plate 2042. The threaded hole 2051 is an internal thread structure, and its size matches the screw 2052. It can accommodate the screw 2052 and provide a threaded fit. The outer wall of the threaded hole 2051 is threadedly connected to the inner wall of the square plate 2042. The inner wall of the square plate 2042 is threadedly connected to the screw 2052. Specifically, the engaging assembly 204 includes an annular plate 2041, the inner wall of which is fixedly connected to the outer wall of the interference shell 202. The annular plate 2041 is a metal annular component, which connects the interference shell 202 and the square plate 2042 and ensures the relative position of the interference shell 202 and the square shell 1 is stable. The inner wall of the square plate 2042 is provided with a fixing component 205, which is used to fix the square plate 2042 and the square shell 1, thereby making the interference shell 202 fit tightly against the square shell 1 and avoiding gaps between them that would affect the shielding effect. The inner wall of the square plate 2042 is threaded with a screw 2052, which is a standard mechanical fastener. By rotating the screw 2052, the square plate 2042 can be moved closer to the square shell 1 until the annular plate 2041 drives the interference shell 202 to fit tightly against the square shell 1, eliminating assembly gaps.
[0022] Working principle: When electromagnetic waves come into contact with the absorption mesh 4, a portion of the electromagnetic waves are reflected by the absorption mesh 4. Subsequently, the electromagnetic waves are interfered with and shielded by the insulating shell 201 and the interference shell 202. The elastic conductive component 203 is located between the insulating shell 201 and the interference shell 202. When it is squeezed, the rubber deforms and the conductive particles come into contact with each other to form a conductive path, ensuring the continuity of the overall conductivity of the shielding shell after assembly and reducing electromagnetic leakage. Then, by tightening the screw 2052, the shielding effect is enhanced and the practicality is improved. When connecting the male connector 5 and the female connector 6, the positioning component 303 first guides the connection, and then the corresponding convex ring 301 enters the corresponding groove 302, achieving the effect of preventing incorrect insertion. By rotating the rotating plate 3042, the rotating plate 3042 is engaged with the locking plate 3043, and the guide post 3051 is inserted into the corresponding guide hole 3052, thereby locking the male connector 5 and the female connector 6, preventing loosening, and enhancing practicality.
[0023] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A wire connector with electromagnetic shielding and anti-misinsertion structure, comprising a square shell (1), characterized in that: An absorption mesh (4) is fixedly connected to the outer wall of the square shell (1), a male connector (5) is fixedly connected to the inner wall of the square shell (1), a female connector (6) is slidably connected to the outer wall of the male connector (5), a collar (7) is fixedly connected to the outer wall of the female connector (6), a cable (8) is fixedly connected to the inner wall of the male connector (5), an interference mechanism (2) is provided on the outer wall of the male connector (5), and an anti-misinsertion mechanism (3) is provided on the outer wall of the male connector (5). The anti-misinsertion mechanism (3) is used to prevent misinsertion. The interference mechanism (2) includes an insulating shell (201), the inner wall of the insulating shell (201) is fixedly connected to the outer wall of the male connector (5), the outer wall of the insulating shell (201) is fixedly connected to an interference shell (202), the inner wall of the interference shell (202) is provided with an elastic conductive component (203), and the left side of the square shell (1) is provided with a locking component (304).
2. A wire connector with electromagnetic shielding and anti-mismating structure according to claim 1, characterized in that: The anti-misinsertion mechanism (3) includes multiple convex rings (301), with one adjacent side of each convex ring (301) fixedly connected to the outer wall of the male connector (5). The outer wall of the convex ring (301) is slidably connected with a groove (302), and the outer wall of the male connector (5) is provided with a positioning component (303).
3. A wire connector with electromagnetic shielding and anti-mismating structure according to claim 1, characterized in that: The elastic conductive component (203) includes a coarse rubber ring (2031), the outer wall of which is fixedly connected to the inner wall of the interference shell (202), and a plurality of fine rubber rings (2032) are fixedly connected to the inner wall of the interference shell (202). The outer wall of the interference shell (202) is provided with a locking component (204).
4. A wire connector with electromagnetic shielding and anti-mismating structure according to claim 3, characterized in that: The engaging assembly (204) includes an annular plate (2041), the inner wall of which is fixedly connected to the outer wall of the interference shell (202), and a square plate (2042) is fixedly connected to the rear side of the annular plate (2041). A fixing assembly (205) is provided on the inner wall of the square plate (2042).
5. A wire connector with electromagnetic shielding and anti-mismating structure according to claim 4, characterized in that: The fixing component (205) includes a threaded hole (2051), the outer wall of which is threadedly connected to the inner wall of a square plate (2042), and a screw (2052) is threadedly connected to the inner wall of the square plate (2042).
6. A wire connector with electromagnetic shielding and anti-mismating structure according to claim 2, characterized in that: The positioning component (303) includes a plurality of positioning pins (3031), one side of each of the plurality of positioning pins (3031) is fixedly connected to the outer wall of the male connector (5), and the outer wall of the positioning pin (3031) is slidably connected with a positioning hole (3032).
7. A wire connector with electromagnetic shielding and anti-mis-mating structure according to claim 1, characterized in that: The locking assembly (304) includes a U-shaped plate (3041), the right side of which is fixedly connected to the left side of the square shell (1), a rotating plate (3042) is rotatably connected to the inner wall of the U-shaped plate (3041), a locking plate (3043) is slidably connected to the outer wall of the rotating plate (3042), and a locking assembly (305) is provided on the outer wall of the locking plate (3043).
8. A wire connector with electromagnetic shielding and anti-mismating structure according to claim 7, characterized in that: The locking assembly (305) includes a guide post (3051), the outer wall of the guide post (3051) is slidably connected to the outer wall of the locking plate (3043), and the outer wall of the locking plate (3043) is provided with a guide hole (3052).