A motor rotor capable of high-precision assembly

Abstract

The utility model relates to motor rotor technical field discloses a motor rotor of high accuracy assembly can, including upper installation shell, the upper installation shell inner wall is installed with the winding stand, the winding stand top fixedly connected with upper protective pad, the winding stand bottom fixedly connected with lower protective pad, the winding stand surface is sleeved with the enameled wire, the lower protective pad bottom end sets up and limits the groove. The utility model discloses through enameled wire winding on the winding stand, ensures that enameled wire even and closely winds on the winding stand surface, fixes upper protective pad and lower protective pad respectively at the top and bottom of winding stand, protects enameled wire from being damaged, fixes two end of enameled wire through the limiting groove of lower protective pad bottom end, ensures that enameled wire does not shift in the operation process, installs motor rotor body in the upper installation shell, is connected with motor rotor body through the assembly opening of winding stand, fixes and connects through the connecting bolt of upper installation shell and lower installation shell, ensures the stability of overall structure.

Description

Technical Field

[0001] This utility model relates to the field of motor rotor technology, and in particular to a motor rotor that can be assembled with high precision. Background Technology

[0002] The motor rotor is a key component of an electric motor. Its main function is to generate rotational torque through electromagnetic induction, thereby driving the motor's rotation. Motor rotors are widely used in various electrical devices, such as industrial motors, household appliances, and electric vehicles. The rotor's performance directly affects the motor's efficiency, stability, and lifespan. Traditional motor rotors typically consist of a rotor shaft, rotor core, and windings. During assembly, these components are secured together using bolts, clips, or other mechanical connections. The windings are usually wound manually or semi-automatically onto the rotor core and then protected with insulating material.

[0003] Traditional motor rotor windings are typically protected by simple insulation materials, lacking effective protective measures. They are easily damaged during assembly and operation. Furthermore, the casing design of traditional motor rotors is not reasonable enough, lacking anti-slip and protective functions, which can easily cause operators to slip or get injured during assembly and maintenance. Utility Model Content

[0004] To solve the above-mentioned technical problems, this utility model provides a motor rotor that can be assembled with high precision.

[0005] This utility model is achieved by the following technical solution: a motor rotor that can be assembled with high precision, including an upper mounting shell, a winding frame installed on the inner wall of the upper mounting shell, an upper protective pad fixedly connected to the top of the winding frame, a lower protective pad fixedly connected to the bottom of the winding frame, an enameled wire sleeved on the surface of the winding frame, and a limit groove opened at the bottom of the lower protective pad, the inner wall of the limit groove engaging with the surface of the enameled wire.

[0006] Through the above technical solution, the upper protective pad at the top of the winding frame provides protection to prevent mechanical damage to the enameled wire during assembly and operation, ensuring the integrity of the winding, providing insulation, preventing short circuits between the enameled wire and the winding frame, and improving the safety and reliability of the motor. The lower protective pad at the bottom of the winding frame provides protection to prevent mechanical damage to the enameled wire during assembly and operation, ensuring the integrity of the winding. The limiting groove fixes the end of the enameled wire, ensuring that the winding will not shift during operation, improving assembly accuracy and operational stability. The limiting groove, by engaging the surface of the enameled wire, ensures that the enameled wire is accurately fixed on the winding frame, preventing the enameled wire from shifting during operation, improving the stability and reliability of the winding, and ensuring the precise alignment of the end of the enameled wire during assembly, improving assembly efficiency and accuracy.

[0007] As a further improvement to the above solution, a motor rotor body is installed on the inner wall of the upper mounting shell, the surface of the motor rotor body is provided with external threads, and the top of the motor rotor body is provided with an assembly port.

[0008] Through the above technical solution, the external thread, in conjunction with the thread inside the upper mounting housing, fixes the motor rotor body inside the upper mounting housing, ensuring the stability and reliability of the assembly. The thread engagement ensures the precise alignment of the motor rotor body during the assembly process, improving assembly accuracy. The assembly port provides an interface for inserting and operating assembly tools, facilitating the connection between the winding frame and the motor rotor body, and improving assembly efficiency.

[0009] As a further improvement to the above solution, the top of the upper mounting shell is provided with two connecting bolts, which are connected to the inside of the lower mounting shell via threads.

[0010] Through the above technical solution, the connecting bolts securely fix the upper and lower mounting shells together by threaded connection with the upper and lower mounting shells, ensuring the stability of the overall structure. The tightening action of the connecting bolts ensures the precise alignment of the upper and lower mounting shells during the assembly process, improving assembly accuracy.

[0011] As a further improvement to the above solution, a protective sleeve is fixedly connected to the surface of the upper mounting shell, and the surface of the protective sleeve is fixedly connected with anti-slip patterns, and a plurality of anti-slip patterns are provided.

[0012] Through the above technical solutions, the protective sleeve protects the upper mounting shell from external mechanical damage and environmental influences, extending the service life of the rotor. The anti-slip texture provides an anti-slip function, preventing operators from slipping during assembly and maintenance, ensuring operational safety. By increasing friction, damage to the upper mounting shell during operation is reduced, extending the service life of the equipment.

[0013] As a further improvement to the above solution, a rotor shaft is fixedly connected to the bottom end of the motor rotor body, and a balance block is fixedly connected to the surface of the rotor shaft, with the top end of the balance block contacting the bottom end of the lower mounting shell.

[0014] The above technical solution ensures the rotor's balance during operation by adjusting the position of the balance block, reducing vibration and improving the motor's smoothness and reliability. The top of the balance block contacts the bottom of the lower mounting housing, providing stable support and ensuring the balance block's stability during operation.

[0015] As a further improvement to the above solution, the bottom end of the lower mounting shell is provided with positioning holes. There are two positioning holes, and the two ends of the enameled wire are fixedly connected to the surface of the rotor shaft through the two positioning holes.

[0016] Through the above technical solution, the positioning hole, by cooperating with the end of the enameled wire, fixes the enameled wire to the surface of the rotor shaft, ensuring the stability of the enameled wire during operation, improving assembly accuracy, ensuring the precise alignment of the end of the enameled wire during assembly, and improving assembly efficiency and accuracy.

[0017] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0018] This utility model has an upper protective pad and a lower protective pad fixedly connected to the top and bottom of the winding frame, respectively. This design can effectively protect the enameled wire from damage during the assembly process and ensure the integrity and reliability of the winding.

[0019] A limiting groove is provided at the bottom of the lower protective pad. The inner wall of the limiting groove engages with the surface of the enameled wire. This design can ensure that the enameled wire is accurately fixed on the winding frame, prevent the enameled wire from shifting during operation, and improve assembly accuracy.

[0020] This invention features a balance block fixedly connected to the surface of the rotor shaft, with the top of the balance block contacting the bottom of the lower mounting housing. This design can adjust the balance of the rotor, reduce vibration during operation, and improve the stability and reliability of the motor.

[0021] A protective sleeve is fixedly connected to the surface of the upper mounting shell, and the surface of the protective sleeve is fixedly connected with anti-slip texture. This design can prevent operators from slipping during assembly and maintenance, and at the same time protect the upper mounting shell from external damage.

[0022] The bottom of the lower mounting housing has a positioning hole, and the two ends of the enameled wire are fixedly connected to the rotor shaft surface through the positioning hole. This design can ensure that the enameled wire is accurately fixed and prevent the enameled wire from loosening during operation. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0024] Figure 2 This is a schematic diagram of the bottom structure of this utility model;

[0025] Figure 3 This is a schematic diagram of the lower mounting shell structure of this utility model;

[0026] Figure 4 This is a schematic diagram of the internal structure of this utility model.

[0027] Explanation of key symbols:

[0028] 1. Upper mounting shell; 2. Motor rotor body; 3. External thread; 4. Assembly port; 5. Connecting bolt; 6. Protective sleeve; 7. Anti-slip texture; 8. Lower mounting shell; 9. Balance block; 10. Rotor shaft; 11. Winding frame; 12. Upper protective pad; 13. Lower protective pad; 14. Limiting groove; 15. Enamelled wire; 16. Positioning hole. Detailed Implementation

[0029] The present invention will be further described below with reference to the accompanying drawings and specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.

[0030] Example:

[0031] Please combine Figure 1-4 This embodiment of a high-precision assembled motor rotor includes an upper mounting shell 1, a winding frame 11 mounted on the inner wall of the upper mounting shell 1, an upper protective pad 12 fixedly connected to the top of the winding frame 11, a lower protective pad 13 fixedly connected to the bottom of the winding frame 11, an enameled wire 15 sleeved on the surface of the winding frame 11, and a limiting groove 14 opened at the bottom of the lower protective pad 13, with the inner wall of the limiting groove 14 engaging with the surface of the enameled wire 15.

[0032] The motor rotor body 2 is installed on the inner wall of the upper mounting shell 1, and the surface of the motor rotor body 2 is provided with external threads 3.

[0033] The top of the motor rotor body 2 has an assembly port 4.

[0034] The top of the upper mounting shell 1 is provided with two connecting bolts 5. The two connecting bolts 5 are connected to the inside of the lower mounting shell 8 through the threads inside the upper mounting shell 1.

[0035] A protective sleeve 6 is fixedly connected to the surface of the upper mounting shell 1, and anti-slip texture 7 is fixedly connected to the surface of the protective sleeve 6. Several anti-slip textures 7 are provided.

[0036] The rotor shaft 10 is fixedly connected to the bottom end of the motor rotor body 2.

[0037] A balance block 9 is fixedly connected to the surface of the rotor shaft 10, and the top of the balance block 9 contacts the bottom of the lower mounting shell 8.

[0038] The bottom of the lower mounting shell 8 has two positioning holes 16. The two ends of the enameled wire 15 are fixedly connected to the surface of the rotor shaft 10 through the two positioning holes 16.

[0039] The implementation principle of a high-precision assembled motor rotor in this embodiment is as follows: First, the enameled wire 15 is wound onto the winding frame 11, ensuring that the enameled wire 15 is wound evenly and tightly on the surface of the winding frame 11. The upper protective pad 12 and the lower protective pad 13 are fixed to the top and bottom of the winding frame 11 respectively to protect the enameled wire 15 from damage. The two ends of the enameled wire 15 are fixed through the limiting groove 14 at the bottom of the lower protective pad 13 to ensure that the enameled wire 15 will not shift during operation. The motor rotor body 2 is installed in the upper mounting shell 1. The winding frame 11 is connected to the motor rotor body 2 through the assembly port 4. The upper mounting shell 1 and the lower mounting shell 8 are fixedly connected by connecting bolts 5. To ensure the stability of the overall structure, the balance block 9 is fixed to the surface of the rotor shaft 10. By adjusting the position of the balance block 9, the balance of the rotor is ensured. The two ends of the enameled wire 15 are fixedly connected to the surface of the rotor shaft 10 through the positioning holes 16 at the bottom of the lower mounting shell 8, ensuring that the fixed position of the enameled wire 15 is accurate. During the operation of the motor, the winding frame 11 and the enameled wire 15 are fixed through the limiting groove 14 and the positioning holes 16 to ensure the stability and reliability of the winding. The balance block 9 is finely adjusted according to the operating state of the rotor to reduce vibration and improve the smoothness of motor operation. The protective sleeve 6 and the anti-slip texture 7 protect the upper mounting shell 1 from external damage and prevent the operator from slipping, ensuring operational safety.

[0040] The above embodiments are merely preferred embodiments of this utility model and should not be construed as limiting the scope of protection of this utility model. Any non-substantial changes and substitutions made by those skilled in the art based on this utility model shall fall within the scope of protection claimed by this utility model.

Claims

1. A motor rotor that can be assembled with high precision, characterized in that, The device includes an upper mounting shell (1), on the inner wall of which a winding frame (11) is installed. An upper protective pad (12) is fixedly connected to the top of the winding frame (11), and a lower protective pad (13) is fixedly connected to the bottom of the winding frame (11). Enamelled wire (15) is sleeved on the surface of the winding frame (11), and a limiting groove (14) is opened at the bottom of the lower protective pad (13). The inner wall of the limiting groove (14) is engaged with the surface of the enamelled wire (15).

2. The motor rotor that can be assembled with high precision as described in claim 1, characterized in that: The upper mounting shell (1) has a motor rotor body (2) installed on its inner wall, and the surface of the motor rotor body (2) has an external thread (3).

3. A motor rotor capable of high-precision assembly as described in claim 2, characterized in that: The top of the motor rotor body (2) has an assembly port (4).

4. A motor rotor capable of high-precision assembly as described in claim 1, characterized in that: The top of the upper mounting shell (1) is provided with a connecting bolt (5), and there are two connecting bolts (5). The two connecting bolts (5) are connected to the inside of the lower mounting shell (8) through the inside of the upper mounting shell (1).

5. A motor rotor capable of high-precision assembly as described in claim 1, characterized in that: The upper mounting shell (1) is fixedly connected to a protective sleeve (6), and the protective sleeve (6) is fixedly connected to an anti-slip texture (7), which has a plurality of anti-slip textures (7).

6. A motor rotor capable of high-precision assembly as described in claim 2, characterized in that: The rotor shaft (10) is fixedly connected to the bottom end of the motor rotor body (2).

7. A motor rotor capable of high-precision assembly as described in claim 6, characterized in that: A balance block (9) is fixedly connected to the surface of the rotor shaft (10), and the top of the balance block (9) is in contact with the bottom of the lower mounting shell (8).

8. A motor rotor capable of high-precision assembly as described in claim 4, characterized in that: The lower mounting shell (8) has a positioning hole (16) at its bottom end. There are two positioning holes (16). The two ends of the enameled wire (15) are fixedly connected to the surface of the rotor shaft (10) through the two positioning holes (16).

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