Pulse energy concentration double-mix motor control system

Abstract

The utility model provides pulse energy gathering double mixed motor control system relates to motor drive and control technical field, including the controller and motor of placing on plane, the controller is connected through pulse direction line and motor, the inside of controller is provided with the accommodation mechanism for accommodating pulse direction line, and the accommodation mechanism includes the slide rail of installing in the inside of controller, the slide block is slidably installed on the slide rail, the slide block is rotatably installed with the accommodation wheel, the inside of controller rotatably installs first guide pulley and second guide pulley, and first guide pulley and second guide pulley are symmetrically distributed on both sides of slide rail. The utility model discloses through slide rail, slide block, accommodation wheel, first guide pulley, second guide pulley, guide pillar and spring cooperation, has realized the automatic accommodation function of pulse direction line, this makes the connecting line neatly accommodate in the inside of controller when not using, avoided the disorder and damage of cable, improved the system's aesthetic property and portability.

Description

Technical Field

[0001] This utility model belongs to the field of motor drive and control technology, and more specifically, it relates to a pulse-driven dual-hybrid motor control system. Background Technology

[0002] In today's technology-driven industrial system, motors are key power sources, and the advancement of their control technology directly determines the performance of equipment. Pulse-driven dual-hybrid motor control systems have attracted widespread attention due to their ability to achieve high-precision and high-efficiency control of motors. They integrate pulse control and energy-concentrating technology, and through precise regulation of the motor input signal, optimize the energy utilization efficiency of the motor, enabling the motor to operate stably and efficiently under different working conditions. In the fields of industrial automation and motor control, pulse-driven dual-hybrid motor control systems are widely used due to their efficient and precise motor control performance. Their traditional structure consists of a controller, a driver, and a motor. The controller is connected to the driver via a pulse direction line, and the driver is then connected to the motor via a connecting line, thereby achieving the motor's forward and reverse rotation control target.

[0003] The current pulse-driven dual-hybrid motor control system has some areas for improvement in the design of its connecting cables. On the one hand, the connecting cable length is fixed and lacks flexibility, which may not meet the needs of different scenarios in practical applications. In environments where frequent equipment movement or limited space is required, excessively long connecting cables are prone to tangling and damage, which not only increases the risk of equipment failure but may also negatively impact the operational efficiency and safety of on-site personnel. On the other hand, excessively short connecting cables will limit the layout and usage range of the equipment and reduce the flexibility of the system.

[0004] Therefore, in view of this, we will study and improve the existing structure and its shortcomings, and provide a pulse-driven dual-hybrid motor control system in order to achieve a more practical purpose. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model provides a pulse-driven dual-hybrid motor control system, which is achieved by the following specific technical means:

[0006] The pulse-driven dual-hybrid motor control system includes a controller and a motor placed on a plane. The controller is connected to the motor via a pulse direction line. The controller has an internal storage mechanism for the pulse direction line. The storage mechanism includes a slide rail installed inside the controller, a sliding block slidably mounted on the slide rail, and a storage wheel rotatably mounted on the sliding block. A first guide wheel and a second guide wheel are rotatably mounted inside the controller. The first guide wheel and the second guide wheel are symmetrically distributed on both sides of the slide rail. The outer wall of the pulse direction line is slidably connected to the outer walls of the storage wheel, the first guide wheel, and the second guide wheel, and one end of the pulse direction line penetrates through the outer wall of the controller. A guide post is arranged parallel to the slide rail. The outer wall of the guide post is slidably connected to the sliding block, and a spring is fitted on the outer wall.

[0007] Preferably, the controller consists of an upper cover and a lower mounting box. The bottom side of the upper cover is equipped with plugs at equal angles, and the top side of the lower mounting box has slots corresponding to multiple sets of plugs. The upper cover and the lower mounting box are detachably connected.

[0008] Preferably, the controller has a removable cleaning mechanism inside. The cleaning mechanism includes a mounting plate that is slidably connected to the inner wall of the lower mounting box. Multiple sets of cleaning rollers are symmetrically mounted on the bottom side of the mounting plate, and the outer walls of the multiple sets of cleaning rollers are in contact with the outer wall of the pulse direction line.

[0009] Preferably, the side wall of the mounting plate is equipped with two sets of T-shaped sliders, and the side wall of the lower mounting box is provided with two sets of T-shaped grooves that match the T-shaped sliders. The mounting plate is slidably connected to the side wall of the lower mounting box through the T-shaped sliders.

[0010] Preferably, the springs are abutted between the side wall of the sliding block and the inner side wall of the controller.

[0011] Preferably, the outer wall of the cleaning roller is fitted with an elastic cleaning layer, which is made of sponge or rubber and has a spiral groove extending axially on its surface.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] 1. This utility model achieves automatic storage of the pulse direction line through the cooperation of slide rail, sliding block, storage wheel, first guide wheel, second guide wheel, guide post and spring. This allows the connecting cable to be neatly stored inside the controller when not in use, avoiding cable mess and damage, improving the aesthetics and portability of the system. At the same time, the elastic force of the spring can maintain appropriate pressure on the pulse direction line by the storage wheel, ensuring that the cable will not come loose during storage and unfolding, and improving the stability of the connection.

[0014] 2. This utility model achieves a detachable design for the controller through the cooperation of the upper cover plate, lower mounting box, plug block, and slot. This structure facilitates the installation, maintenance, and replacement of internal components of the controller, improving the maintainability of the system. When it is necessary to repair or clean the internal storage or cleaning mechanism, the upper cover plate can be quickly removed for convenient operation. Through the cooperation of the mounting plate, cleaning roller, T-shaped slider, and T-shaped groove, the cleaning roller can automatically clean the surface of the cable during the storage or unfolding of the pulse direction line. The elastic cleaning layer on the outer wall of the cleaning roller can effectively remove dust, oil, and other impurities from the surface of the cable, keeping the cable clean and extending its service life. Attached Figure Description

[0015] Figure 1 This is a three-dimensional schematic diagram of the present invention.

[0016] Figure 2 This is a disassembly diagram of the controller of this utility model.

[0017] Figure 3 This is a top view of the present invention.

[0018] Figure 4 yes Figure 2 Enlarged schematic diagram of structure A in the middle.

[0019] In the diagram, the correspondence between component names and drawing numbers is as follows:

[0020] 1. Controller; 101. Top cover; 102. Lower mounting box; 2. Motor; 3. Plane; 4. Slide rail; 5. Guide post; 6. Storage wheel; 7. First guide wheel; 8. Second guide wheel; 9. Slot; 10. Spring; 11. Pulse direction line; 12. Mounting plate; 13. Cleaning roller; 14. T-slider; 15. T-slide groove; 16. Insert block. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0022] Example:

[0023] As attached Figure 1 To be continued Figure 4 As shown:

[0024] This utility model provides a pulse-driven dual-hybrid motor control system, including a controller 1 and a motor 2 placed on a plane 3. The controller 1 is connected to the motor 2 via a pulse direction line 11. The controller 1 has a storage mechanism for storing the pulse direction line 11 inside. The storage mechanism includes a slide rail 4 installed inside the controller 1. A sliding block is slidably installed on the slide rail 4. A storage wheel 6 is rotatably installed on the sliding block. A first guide wheel 7 and a second guide wheel 8 are rotatably installed inside the controller 1. The first guide wheel 7 and the second guide wheel 8 are symmetrically distributed on both sides of the slide rail 4. The outer wall of the pulse direction line 11 is slidably connected to the outer walls of the storage wheel 6, the first guide wheel 7 and the second guide wheel 8, and one end of the guide line 1 penetrates the outer wall of the controller 1. A guide post 5 is arranged parallel to the slide rail 4. The outer wall of the guide post 5 is slidably connected to the sliding block, and a spring 10 is fitted on the outer wall.

[0025] The controller 1 consists of an upper cover plate 101 and a lower mounting box 102. The bottom side of the upper cover plate 101 is equipped with inserts 16 at equal angles, and the top side of the lower mounting box 102 is provided with slots 9 corresponding to multiple sets of inserts 16. The upper cover plate 101 and the lower mounting box 102 are detachably connected, which facilitates the installation, maintenance and replacement of internal components of the controller. When it is necessary to repair, clean or replace internal components such as storage mechanism or cleaning mechanism, it is not necessary to disassemble the entire controller. It is only necessary to remove the upper cover plate 101 to operate, which improves the maintainability of the system and reduces maintenance costs and time.

[0026] The controller 1 has a removable cleaning mechanism inside. The cleaning mechanism includes a mounting plate 12 that is slidably connected to the inner wall of the lower mounting box 102. Multiple sets of cleaning rollers 13 are symmetrically mounted on the bottom side of the mounting plate 12. The outer walls of the multiple sets of cleaning rollers 13 are in contact with the outer wall of the pulse direction line 11, which realizes the convenient installation and removal of the cleaning mechanism. When it is necessary to replace the cleaning rollers 13 or maintain the cleaning mechanism, the cleaning mechanism can be easily removed, which improves the convenience of maintenance. At the same time, the removable design also makes it easy to choose whether to install the cleaning mechanism according to different needs, which improves the flexibility of the system.

[0027] The mounting plate 12 has two sets of T-shaped sliders 14 installed on its side wall, and the lower mounting box 102 has two sets of T-shaped grooves 15 that match the T-shaped sliders 14 on its side wall. The mounting plate 12 is slidably connected to the side wall of the lower mounting box 102 through the T-shaped sliders 14, which provides a stable sliding guide for the mounting plate 12. This allows the mounting plate 12 to slide smoothly in the lower mounting box 102, avoiding deviation or shaking of the mounting plate 12 during sliding. This ensures good contact between the cleaning roller 13 and the pulse direction line 11, improving the stability of the cleaning effect. At the same time, this sliding connection method facilitates the removal and insertion of the mounting plate 12, further improving the maintenance convenience of the cleaning mechanism.

[0028] The spring 10 is abutted between the side wall of the sliding block and the inner side wall of the controller 1. When the pulse direction line 11 is retracted and unfolded, the spring 10 can provide a buffering effect to prevent the sliding block from sliding too fast on the slide rail 4, thereby protecting the components of the retraction mechanism and extending its service life. At the same time, the elasticity of the spring 10 can ensure that the retraction wheel 6 always maintains appropriate pressure contact with the pulse direction line 11, ensuring the smooth retraction and unfolding of the cable and improving the stability of the connection.

[0029] The outer wall of the cleaning roller 13 is fitted with an elastic cleaning layer made of sponge or rubber, and its surface has spiral grooves extending along the axial direction. The elastic cleaning layer can better fit the surface of the pulse direction line 11. During the cleaning process, it can increase the contact area with the cable, improve cleaning efficiency, and effectively remove dust, oil and other impurities, keep the cable clean and extend its service life. The spiral groove design can increase the friction of cleaning, making the cleaning more thorough, and at the same time prevent the cleaning roller 13 from slipping during the cleaning process, ensuring the stability of the cleaning effect.

[0030] Working principle of this embodiment: Pulse direction line 11 storage principle

[0031] Unfolded state: When the pulse direction line 11 is needed, pull one end of the pulse direction line 11 to connect. During this process, through the cooperation of the first guide wheel 7 and the second guide wheel 8, the pulse direction line 11 pulls the storage wheel 6 to slide in the opposite direction on the slide rail 4, compressing the spring 10.

[0032] Storage state: Inside the controller 1, the slide rail 4 is installed, the sliding block can slide on the slide rail 4, and the storage wheel 6 is rotatably installed on the sliding block. When the pulse direction line 11 needs to be stored, the spring 10 pushes the sliding block to slide on the slide rail 4 through elastic potential energy, which drives the storage wheel 6 to move and pushes the pulse direction line 11 to slide on the slide rail 4. Thus, through the cooperation of the storage wheel 6, the first guide wheel 7 and the second guide wheel 8, the storage of the pulse direction line 11 is completed.

[0033] Assembly and disassembly principle of controller 1

[0034] The controller 1 consists of an upper cover plate 101 and a lower mounting box 102. An insert 16 is installed at an equal angle on the bottom side of the upper cover plate 101, and a slot 9 is correspondingly opened on the top side of the lower mounting box 102. When assembly is required, the insert 16 of the upper cover plate 101 is aligned with the slot 9 of the lower mounting box 102 and inserted to make the upper cover plate 101 and the lower mounting box 102 firmly connected to form a complete controller housing. At the same time, the internal storage mechanism and cleaning mechanism are fixed in the appropriate position. When disassembly is required, simply lift the upper cover plate 101 upwards to make the insert 16 come out of the slot 9, and the controller can be opened for easy maintenance or replacement of internal components.

[0035] Working principle of cleaning mechanism

[0036] Installation and disassembly: The mounting plate 12 of the cleaning mechanism is slidably connected to the T-shaped groove 15 on the side wall of the lower mounting box 102 via the T-shaped slider 14. During installation, the mounting plate 12 is aligned with the T-shaped groove 15 and pushed in. The T-shaped slider 14 slides along the T-shaped groove 15, so that the mounting plate 12 is securely installed in the lower mounting box 102. During disassembly, the mounting plate 12 is pulled in the opposite direction, so that the T-shaped slider 14 slides out of the T-shaped groove 15, and the cleaning mechanism can be removed.

[0037] Cleaning process: When the pulse direction line 11 is retracted or unfolded, multiple sets of cleaning rollers 13 on the bottom side of the mounting plate 12 contact the outer wall of the pulse direction line 11. The elastic cleaning layer (such as sponge or rubber material) on the outer wall of the cleaning roller 13 wipes and cleans the surface of the pulse direction line 11 under the rotation of the cleaning roller 13. The spiral grooves on its surface can increase the friction with the cable, more effectively remove dust, oil and other impurities, keep the cable clean and extend its service life.

[0038] The embodiments of this utility model are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the utility model to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical applications of this utility model, and to enable those skilled in the art to understand this utility model and design various embodiments with various modifications suitable for a particular purpose.

Claims

1. A pulse-driven dual-hybrid motor control system, comprising a controller (1) and a motor (2) placed on a plane (3), wherein the controller (1) is connected to the motor (2) via a pulse direction line (11), characterized in that... The controller (1) is provided with a storage mechanism for storing the pulse direction line (11). The storage mechanism includes a slide rail (4) installed inside the controller (1). A sliding block is slidably installed on the slide rail (4). A storage wheel (6) is rotatably installed on the sliding block. A first guide wheel (7) and a second guide wheel (8) are rotatably installed inside the controller (1). The first guide wheel (7) and the second guide wheel (8) are symmetrically distributed on both sides of the slide rail (4). The outer wall of the pulse direction line (11) is slidably connected to the outer walls of the storage wheel (6), the first guide wheel (7) and the second guide wheel (8), and one end penetrates through the outer wall of the controller (1). A guide post (5) is arranged parallel to the slide rail (4). The outer wall of the guide post (5) is slidably connected to the sliding block, and a spring (10) is fitted on the outer wall.

2. The pulse-driven dual-hybrid motor control system according to claim 1, characterized in that: The controller (1) consists of an upper cover plate (101) and a lower mounting box (102). The bottom side of the upper cover plate (101) is equipped with inserts (16) at equal angles. The top side of the lower mounting box (102) is provided with slots (9) corresponding to multiple sets of inserts (16). The upper cover plate (101) and the lower mounting box (102) are detachably connected.

3. The pulse-driven dual-hybrid motor control system according to claim 2, characterized in that: The controller (1) has a removable cleaning mechanism inside. The cleaning mechanism includes a mounting plate (12) that is slidably connected to the inner wall of the lower mounting box (102). Multiple sets of cleaning rollers (13) are symmetrically installed on the bottom side of the mounting plate (12). The outer walls of the multiple sets of cleaning rollers (13) are in contact with the outer wall of the pulse direction line (11).

4. The pulse-driven dual-hybrid motor control system according to claim 3, characterized in that: The mounting plate (12) has two sets of T-shaped sliders (14) installed on its side wall, and the lower mounting box (102) has two sets of T-shaped grooves (15) that match the T-shaped sliders (14) on its side wall. The mounting plate (12) is slidably connected to the side wall of the lower mounting box (102) through the T-shaped sliders (14).

5. The pulse-driven dual-hybrid motor control system according to claim 1, characterized in that: The spring (10) is abutted between the side wall of the sliding block and the inner side wall of the controller (1).

6. The pulse-driven dual-hybrid motor control system according to claim 4, characterized in that: The outer wall of the cleaning roller (13) is fitted with an elastic cleaning layer, which is made of sponge or rubber and has a spiral groove extending axially on its surface.

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