A solar cell probe inspection apparatus that facilitates calibration

CN224611206UActive Publication Date: 2026-08-07WUXI YUNCHENG ELECTRIC POWER TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
WUXI YUNCHENG ELECTRIC POWER TECH CO LTD
Filing Date
2025-06-17
Publication Date
2026-08-07

AI Technical Summary

Technical Problem

[0005]为解决相关技术问题,本实用新型的目的在于提供一种便于校准的太阳能电池探针检测设备,以解决校准效率低的问题

Benefits of technology

[0018] 1. The first adjustment component achieves coarse positioning of the detection component, and the second adjustment component achieves fine positioning. When the grid line deviation distance is within the fine adjustment range, there is no need to adjust the position of the first adjustment component, which improves the calibration efficiency and accuracy.

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Abstract

The application discloses a solar cell probe detection device convenient for calibration, which comprises a base, a lifting assembly, a detection assembly and an adjusting assembly, the base is provided with a detection platform configured to place a cell piece; the adjusting assembly comprises a first adjusting part and a second adjusting part, the first adjusting part is arranged on the lifting assembly, the detection assembly is arranged on the first adjusting part through the second adjusting part, the first adjusting part is configured to coarsely position the detection assembly, and the second adjusting part is configured to finely position the detection assembly; the lifting assembly is configured to drive the first adjusting part to move, so as to drive the detection assembly to move, and then the detection assembly is close to or away from a grid line on the cell piece. The first adjusting part of the above-mentioned solar cell probe detection device realizes coarse positioning of the detection assembly, and the second adjusting part realizes fine positioning, so that the position of the first adjusting part does not need to be adjusted in the case that the deviation distance of the grid line is within the fine adjustment range, and the calibration efficiency and accuracy are improved.
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Description

Technical Field

[0001] This utility model relates to the field of solar cell testing technology, and in particular to a solar cell probe testing device that is easy to calibrate. Background Technology

[0002] A solar panel is a thin film of photovoltaic semiconductors that generates electricity directly using sunlight. It is also known as a "solar chip" or "photovoltaic cell". As long as the illuminance conditions are met, it can instantly output voltage and generate current when there is a circuit.

[0003] The manufacturing process of solar panels involves several key steps, including silicon wafer cleaning, diffusion junction formation, etching, coating, screen printing, and sintering. Each step is crucial, and if problems arise and are not addressed in time, it can lead to a waste of human, material, and financial resources. Therefore, the inspection of solar panels during the production process is of paramount importance.

[0004] Existing solar cell probe testing equipment requires manually loosening the mounting plate with the probe and adjusting its position to align the grid lines when calibrating the grid lines on the solar panel. However, this alignment method suffers from low calibration efficiency. Utility Model Content

[0005] To address the related technical problems, the purpose of this utility model is to provide a solar cell probe testing device that is easy to calibrate, thereby solving the problem of low calibration efficiency.

[0006] To achieve the above objectives, the embodiments of this utility model adopt the following technical solutions:

[0007] A solar cell probe testing device that is easy to calibrate includes a base, a lifting assembly, a testing assembly, and an adjustment assembly, wherein:

[0008] A testing platform is provided on the base, and the testing platform is configured to place the battery cell to be tested;

[0009] The adjustment assembly includes a first adjustment member and a second adjustment member. The first adjustment member is disposed at the drive end of the lifting assembly. The detection assembly is tunably mounted on the first adjustment member via the second adjustment member. The first adjustment member is configured to coarsely position the detection assembly, and the second adjustment member is configured to finely position the detection assembly.

[0010] The lifting assembly is mounted on the base and is configured to drive the first adjusting member to reciprocate in the vertical direction to move the detection assembly, thereby bringing the detection end of the detection assembly closer to or further away from the grid lines on the cell to be detected.

[0011] Optionally, the lifting assembly includes two drive components, a lifting plate, and multiple guide columns. The multiple guide columns are symmetrically arranged on both sides of the detection platform. The lifting plate is located at the moving end of the multiple guide columns. The two drive components are symmetrically arranged on both sides of the lifting plate. The drive components are configured to drive the lifting plate to reciprocate in the vertical direction. An avoidance groove is provided in the middle of the lifting plate. The avoidance groove is configured to avoid the detection assembly.

[0012] Optionally, the first adjusting component includes a first slide rail, a second slide rail, and a plurality of first sliders. The first slide rail and the second slide rail are symmetrically arranged on the lifting plate along a first direction and are located in the clearance groove. The plurality of first sliders are movably installed in the first slide rail and the second slide rail. Each first slider has a screw at its bottom. The screw is configured to fix or loosen the first slider to adjust the position of the first slider in a second direction. The first direction and the second direction are perpendicular to each other.

[0013] Optionally, the second adjusting component includes a first guide rail, a second guide rail, an adjusting rod, an adjusting block, and a connecting plate. The first guide rail is vertically mounted on the first slider. The adjusting block is reciprocally mounted on the first guide rail in a vertical direction. The adjusting rod is vertically downward connected to the adjusting block and is configured to adjust the position of the adjusting block in the vertical direction. The second guide rail is mounted on the first slider in a first direction. A second slider is disposed within the second guide rail and is connected to the connecting plate. The second guide rail is configured to guide the connecting plate to move in a second direction. A roller is disposed on the connecting plate, and the roller abuts against the adjusting surface of the adjusting block. The roller is configured to drive the connecting plate to move in the second direction according to the vertical movement of the adjusting block.

[0014] Optionally, the adjustment surface of the adjustment block can be set to an inclined plane.

[0015] Optionally, the detection component includes multiple mounting plates and multiple probes, with one mounting plate corresponding to one connecting plate, and multiple probes being equidistantly spaced along the length of the mounting plate.

[0016] Optionally, the testing platform includes a support platform and a shelf. The support platform is located in the middle of the base, and the shelf is placed on the support platform. A receiving groove is provided in the middle of the top of the shelf, which is configured to hold the battery cell to be tested.

[0017] The beneficial effects of this utility model are as follows: Compared with the prior art, the solar cell probe testing device provided by this utility model, which is easy to calibrate, has the following beneficial effects:

[0018] 1. The first adjustment component achieves coarse positioning of the detection component, and the second adjustment component achieves fine positioning. When the grid line deviation distance is within the fine adjustment range, there is no need to adjust the position of the first adjustment component, which improves the calibration efficiency and accuracy.

[0019] 2. The two drive components are symmetrically arranged and cooperate with multiple guide columns to ensure the horizontality and stability of the mounting plate when it is raised and lowered, avoid the tilting of the detection components, and ensure the vertical alignment accuracy between the detection end and the grid line;

[0020] 3. The adjusting rod drives the adjusting block to move vertically, and its inclined surface pushes the roller to move the connecting plate along the second horizontal direction, converting the vertical displacement into horizontal fine adjustment, avoiding mutual interference and facilitating operation. Attached Figure Description

[0021] To more clearly illustrate and understand the technical solutions in the embodiments of this utility model, the accompanying drawings used in the background technology and embodiment description of this utility model will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the content of the embodiments of this utility model and these drawings without creative effort.

[0022] Figure 1 This is a schematic diagram of the structure of a solar cell probe testing device that is easy to calibrate, provided by an embodiment of this utility model;

[0023] Figure 2 This is a side view of a solar cell probe testing device that is easy to calibrate, provided by an embodiment of this utility model;

[0024] Figure 3 This is a schematic diagram showing the positional relationship between the adjustment component and the detection component of a solar cell probe detection device that is easy to calibrate, provided by an embodiment of this utility model;

[0025] Figure 4 This is a schematic diagram of the adjustment component of a solar cell probe testing device that is easy to calibrate, provided in an embodiment of this utility model. Detailed Implementation

[0026] The present invention will be further described in detail below with reference to the accompanying drawings.

[0027] To facilitate understanding of this utility model, a more complete description of it will be given below with reference to the accompanying drawings. Preferred embodiments of this utility model are shown in the drawings. However, this utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of the disclosure of this utility model. It should be noted that when a component is referred to as being "fixed to" another component, it can be directly on the other component or there may be an intermediate component. When a component is referred to as being "connected to" another component, it can be directly connected to the other component or there may be an intermediate component. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementations. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this utility model belongs. The terminology used herein in the description of this utility model is for the purpose of describing particular embodiments only and is not intended to be limiting of the utility model. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0028] Please see Figures 1 to 4 As shown, this embodiment provides a solar cell probe 32 testing device that is easy to calibrate, which includes a base 10, a lifting assembly 20, a testing assembly 30, and an adjustment assembly 40. A testing platform 50 is provided on the base 10, and the testing platform 50 is configured to place the solar cell to be tested. The adjustment assembly 40 includes a first adjustment member 41 and a second adjustment member 42. The first adjustment member 41 is provided at the driving end of the lifting assembly 20, and the testing assembly 30 is adjustablely mounted on the first adjustment member 41 through the second adjustment member 42. The first adjustment member 41 is configured to coarsely position the testing assembly 30, and the second adjustment member 42 is configured to finely position the testing assembly 30. The lifting assembly 20 is provided on the base 10 and is configured to drive the first adjustment member 41 to reciprocate in the vertical direction to move the testing assembly 30, thereby bringing the testing end of the testing assembly 30 closer to or further away from the grid lines on the solar cell to be tested.

[0029] As can be seen, the first adjusting member 41 achieves coarse positioning of the detection component 30, and the second adjusting member 42 achieves fine positioning. When the grid line deviation distance is not large, there is no need to adjust the position of the first adjusting member 41, which improves the calibration efficiency and accuracy.

[0030] In one embodiment, the lifting assembly 20 includes two driving members 21, a lifting plate 22, and multiple guide columns 23. The multiple guide columns 23 are symmetrically arranged on both sides of the detection platform 50. The lifting plate 22 is located at the moving end of the multiple guide columns 23. The two driving members 21 are symmetrically arranged on both sides of the lifting plate 22. The driving members 21 are configured to drive the lifting plate 22 to reciprocate in the vertical direction. An avoidance groove is provided in the middle position of the lifting plate 22. The avoidance groove is configured to avoid the detection assembly 30.

[0031] Specifically, the driving component 21 is a cylinder.

[0032] As can be seen, by symmetrically setting two drive components 21 and cooperating with multiple guide columns 23, the horizontality and stability of the lifting plate 22 during lifting are ensured, the detection component 30 is prevented from tilting, and the vertical alignment accuracy between the detection end and the grid line is guaranteed.

[0033] In one embodiment, the first adjusting member 41 includes a first slide rail 410, a second slide rail 411, and a plurality of first sliders 412. The first slide rail 410 and the second slide rail 411 are symmetrically arranged on the lifting plate 22 along a first direction and located within a clearance groove. The plurality of first sliders 412 are movably installed within the first slide rail 410 and the second slide rail 411. Each first slider 412 has a screw 413 at its bottom, and the screw 413 is configured to fix or loosen the first slider 412 to adjust the position of the first slider 412 in a second direction. Figure 1 (middle x direction) and second direction ( Figure 1 The y-direction and the y-direction are perpendicular to each other.

[0034] As can be seen, the first slide rail 410 and the second slide rail 411 are arranged in parallel. By adjusting the position of the first slider 412 in the slide rail, the detection component 30 can be coarsely positioned on the horizontal plane to adapt to the differences in grid layout of different specifications of battery cells and improve equipment compatibility.

[0035] In one embodiment, the second adjusting member 42 includes a first guide rail 420, a second guide rail 421, an adjusting rod 422, an adjusting block 423, and a connecting plate 424. The first guide rail 420 is vertically disposed on the first slider 412. The adjusting block 423 is reciprocally disposed on the first guide rail 420 in the vertical direction. The adjusting rod 422 is vertically downward connected to the adjusting block 423 and is configured to adjust the position of the adjusting block 423 in the vertical direction. The second guide rail 421 is disposed in the first slider 412 in a first direction. A second slider is disposed inside the second guide rail 411 and is connected to the connecting plate 424. The second guide rail 411 is configured to guide the connecting plate 424 to move in a second direction. A roller 425 is disposed on the connecting plate 424 and abuts against the adjusting surface of the adjusting block 423. The roller is configured to drive the connecting plate 424 to move in the second direction according to the vertical movement of the adjusting block 423.

[0036] As can be seen, the adjusting rod 422 drives the adjusting block 423 to move in the vertical direction, and its inclined surface pushes the roller 425 to make the connecting plate 424 move in the second direction, converting the vertical displacement into the horizontal displacement for fine adjustment, which is convenient for operation and improves the calibration accuracy.

[0037] In one implementation, the adjustment surface of the adjustment block 423 is set as an inclined surface.

[0038] As can be seen, the inclined surface design of the adjusting block 423 can convert vertical displacement into horizontal displacement, making it easy to achieve precise positioning through small-amplitude adjustments.

[0039] In one embodiment, the detection component 30 includes a plurality of mounting plates 31 and a plurality of probes 32, with one mounting plate 31 corresponding to one connecting plate 424, and the plurality of probes 32 being arranged at equal intervals along the length direction of the mounting plate 31.

[0040] As can be seen, multiple probes 32 are equidistantly arranged, which can simultaneously detect multiple grid lines on the solar cell, thus improving detection efficiency; each mounting plate 31 corresponds to a connecting plate 424, and the position of each group of probes 32 can be independently adjusted to adapt to solar cells with different grid line spacing.

[0041] In one embodiment, the testing platform 50 includes a support platform 51 and a shelf 52. The support platform 51 is located in the middle of the base 10, and the shelf 52 is located on the support platform 51. A receiving groove is provided in the middle of the top of the shelf 52, and the receiving groove is configured to place the battery cell to be tested.

[0042] As can be seen, the receiving slot of the placement plate 52 limits the position of the battery cell, preventing the battery cell from shifting during testing, ensuring that the relative position of the grid line and the detection component 30 is fixed, and improving the stability of the test.

[0043] In the embodiments disclosed in this utility model, the terms "installation," "connection," "linking," and "fixing" should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; "linking" can be a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in the embodiments disclosed in this utility model according to the specific circumstances.

[0044] The above embodiments merely illustrate the basic principles and characteristics of this utility model. This utility model is not limited to the above examples. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A solar cell probe testing device that is easy to calibrate, characterized in that, The easily calibrated solar cell probe testing device includes a base, a lifting assembly, a testing assembly, and an adjustment assembly, wherein: A testing platform is provided on the base, and the testing platform is configured to place the battery cell to be tested; The adjustment assembly includes a first adjustment member and a second adjustment member. The first adjustment member is disposed at the drive end of the lifting assembly. The detection assembly is tunably mounted on the first adjustment member via the second adjustment member. The first adjustment member is configured to coarsely position the detection assembly, and the second adjustment member is configured to finely position the detection assembly. The lifting assembly is mounted on the base and is configured to drive the first adjusting member to reciprocate in the vertical direction, thereby moving the detection assembly and bringing the detection end of the detection assembly closer to or further away from the grid lines on the battery cell to be detected.

2. The solar cell probe testing device for easy calibration according to claim 1, characterized in that, The lifting assembly includes two driving components, a lifting plate, and multiple guide columns. The multiple guide columns are symmetrically arranged on both sides of the detection platform. The lifting plate is located at the moving end of the multiple guide columns. The two driving components are symmetrically arranged on both sides of the lifting plate. The driving components are configured to drive the lifting plate to reciprocate in the vertical direction. An avoidance groove is provided in the middle of the lifting plate. The avoidance groove is configured to avoid the detection assembly.

3. The solar cell probe testing device for easy calibration according to claim 1, characterized in that, The first adjusting component includes a first slide rail, a second slide rail, and a plurality of first sliders. The first slide rail and the second slide rail are symmetrically arranged on the lifting plate along a first direction and are located in the clearance groove. The plurality of first sliders are movably installed in the first slide rail and the second slide rail. Each first slider has a screw at its bottom. The screw is configured to fix or loosen the first slider to adjust the position of the first slider in a second direction. The first direction and the second direction are perpendicular to each other.

4. The solar cell probe testing device for easy calibration according to claim 3, characterized in that, The second adjusting component includes a first guide rail, a second guide rail, an adjusting rod, an adjusting block, and a connecting plate. The first guide rail is vertically mounted on the first slider. The adjusting block is reciprocally mounted on the first guide rail. The adjusting rod is vertically downward connected to the adjusting block and is configured to adjust the position of the adjusting block in the vertical direction. The second guide rail is mounted on the first slider in the first direction. A second slider is disposed within the second guide rail and is connected to the connecting plate. The second guide rail is configured to guide the connecting plate to move in the second direction. A roller is disposed on the connecting plate and abuts against the adjusting surface of the adjusting block. The roller is configured to drive the connecting plate to move in the second direction according to the vertical movement of the adjusting block.

5. The solar cell probe testing device for easy calibration according to claim 4, characterized in that, The adjustment surface of the adjustment block is set as an inclined plane.

6. The solar cell probe testing device for easy calibration according to claim 4, characterized in that, The detection component includes multiple mounting plates and multiple probes, with one mounting plate corresponding to one connecting plate, and the multiple probes being equidistantly spaced along the length of the mounting plate.

7. The solar cell probe testing device for easy calibration according to claim 1, characterized in that, The testing platform includes a support platform and a placement plate. The support platform is located in the middle of the base, and the placement plate is located on the support platform. A receiving groove is provided in the middle of the top of the placement plate, and the receiving groove is configured to place the battery cell to be tested.