An integrated processing device for a cultivation substrate

Abstract

This application provides an integrated processing device for cultivation substrates, relating to the field of cultivation substrate processing technology. It includes a feeding box, a crushing box on the left side of the feeding box, a recovery pipe fixedly installed on the right side of the crushing box, and an outlet pipe fixedly installed on the left side of the feeding box. Through the provided cultivation substrate feeding and crushing components, the crops to be crushed are added to the inside of the feeding box. After the feeding auger rotates, it can discharge the crops inside the feeding box to the inside of the crushing box through the inclined discharge pipe, where the crops are crushed by the crushing rollers. If the raw material is not completely crushed, the guide plate drives the baffle plate into the receiving trough, allowing the raw material above the guide plate to tilt and fall into the inside of the feeding box. This ensures that the device can only perform cultivation substrate mixing processing after the raw material has been completely crushed.

Description

Technical Field

[0001] This utility model relates to the field of cultivation substrate processing technology, and in particular to an integrated processing device for cultivation substrates. Background Technology

[0002] In the process of preparing and processing cultivation substrates, crop straw is generally used as raw material. Fermentation liquid is then added to ferment the straw into a cultivation substrate. Edible fungi refer to large, edible mushrooms (macrofungi), commonly known as mushrooms. These fungi grow in different regions and ecological environments, and the cultivation of edible fungi requires the use of cultivation substrates. In use, existing devices require workers to add crushed crops and fermentation liquid into the mixing tank for mixing and processing. However, due to the different sizes of crop straw, the processing efficiency of the cultivation substrate is low, requiring workers to crush the straw multiple times, resulting in low work efficiency and low automation. Therefore, we propose an integrated processing device for cultivation substrate. Utility Model Content

[0003] In view of this, this application provides an integrated processing device for cultivation substrates, which aims to solve the above-mentioned technical problems.

[0004] To achieve the above objectives, the present invention adopts the following technical solution: An integrated processing device for cultivation substrate includes a feeding box, a crushing box arranged on the left side of the feeding box, a recovery pipe fixedly installed on the right side of the crushing box, the output end of the recovery pipe fixedly installed on the left side of the feeding box, a discharge pipe fixedly installed on the left side of the crushing box, a mixing tank fixedly installed at the bottom of the discharge pipe, a feeding cylinder fixedly installed on the top of the feeding box, and a cultivation substrate feeding and crushing assembly arranged above the crushing box and the feeding cylinder. The cultivation substrate feeding and crushing assembly includes a fixed frame, a first motor, a first drive shaft, and a feeding auger. The fixed frame is fixedly installed on the top of the feeding cylinder, the first motor is fixedly installed on the top of the fixed frame, the first drive shaft is fixedly installed on the output end of the first motor, and the feeding auger is fixedly installed on the outside of the first drive shaft.

[0005] Preferably, an inclined feeding pipe is fixedly installed on the inner side of the feeding cylinder, the output end of the inclined feeding pipe is fixedly installed on the top of the crushing box, and a cultivation substrate stirring and mixing component is provided above the cultivation substrate feeding and crushing component and the mixing tank.

[0006] Preferably, the cultivation substrate feeding and crushing assembly further includes a crushing roller, a second motor, a second drive shaft, a guide plate, and a third motor. The third motor is fixedly installed on the front and rear sides of the right side of the crushing box. The two crushing rollers are respectively fixedly installed on the output end of the third motor. The second motor is fixedly installed on the front side of the crushing box. The second drive shaft is fixedly installed on the output end of the second motor. The guide plate is fixedly installed on the outside of the second drive shaft.

[0007] Preferably, the cultivation substrate mixing assembly includes a guide rod, a spring, and a baffle plate. The guide rod is fixedly installed inside the crushing box, one end of the spring is fixedly installed inside the crushing box, the baffle plate is slidably installed outside the guide rod, and the other end of the spring is fixedly installed at the bottom of the baffle plate.

[0008] Preferably, the cultivation substrate mixing assembly further includes a movable shaft, a stirring rod, a synchronous pulley, and a synchronous belt. The movable shaft is rotatably mounted inside the mixing vessel, the stirring rod is fixedly mounted around the outside of the movable shaft, the synchronous pulley is fixedly mounted outside the movable shaft and the first motor, and the synchronous belt is tensioned and sleeved on the outside of the synchronous pulley.

[0009] Preferably, the cultivation substrate mixing assembly further includes a fermentation broth storage tank, a pump body, and a drainage pipe. The fermentation broth storage tank is fixedly installed on the top of the mixing vessel, the pump body is fixedly installed on the top of the fermentation broth storage tank, the input end of the pump body is connected to the fermentation broth storage tank, the input end of the drainage pipe is fixedly installed on the output end of the pump body, and the output end of the drainage pipe is fixedly installed on the top of the mixing vessel.

[0010] Preferably, the crushing box has a viewing window on the front side, and storage slots are provided on the left and right sides of the crushing box. The guide rod and spring are fixedly installed on the bottom inner wall of the storage slot, and the baffle plate is slidably installed on the inner side of the storage slot.

[0011] Preferably, the inclined feeding pipe, the recycling pipe, and the discharge pipe are all inclined.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: (1) An integrated processing device for cultivation substrate of this utility model, through the cultivation substrate feeding and crushing component, adds the crops to be crushed to the inside of the feeding box. After the feeding auger rotates, it can feed the crops inside the feeding box to the inside of the crushing box through the inclined feeding pipe, and crush the crops through the crushing roller. If the raw material is not crushed completely, the guide plate drives the baffle plate to slide into the storage trough, and the raw material above the guide plate can tilt and fall into the inside of the feeding box, so that the device can carry out cultivation substrate mixing processing only after the raw material is crushed completely. (2) An integrated processing device for cultivation substrate of this utility model, through the cultivation substrate mixing component, after thorough crushing, can control the guide plate to tilt and rotate to the left. After the crushed raw material enters the inner side of the mixing tank through the discharge pipe, the pump body controls the raw material inside the fermentation liquid storage tank to be transferred to the inner side of the mixing tank through the discharge pipe. The first drive shaft can drive the movable shaft to rotate through the cooperation of the synchronous wheel and the synchronous belt. After the movable shaft rotates, it can drive the stirring rod to mix the cultivation substrate, so that the device does not need to use multiple drive components, resulting in lower manufacturing costs.

[0013] To make the above-mentioned objectives, features and advantages of this application more apparent and understandable, preferred embodiments are described below in detail with reference to the accompanying drawings. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of an integrated processing device for cultivation substrate proposed in this utility model; Figure 2 A schematic diagram showing a three-dimensional view of a portion of the structure of the fermentation broth storage tank and pump body provided according to an embodiment of this application is shown; Figure 3 A schematic diagram showing a three-dimensional view of a portion of the structure of the first drive shaft and the loading auger according to an embodiment of this application is provided; Figure 4 This is a schematic diagram of a three-dimensional view of a partial structure of an integrated processing device for cultivation substrates provided according to an embodiment of this application.

[0015] Figure label: 1. Cultivation substrate feeding and crushing assembly; 2. Cultivation substrate mixing assembly; 3. Feeding box; 4. Crushing box; 5. Mixing kettle; 6. Feeding cylinder; 7. Inclined discharge pipe; 8. Recycling pipe; 9. Discharge pipe; 11. Fixed frame; 12. First motor; 13. First drive shaft; 14. Feeding auger; 15. Crushing roller; 16. Second motor; 17. Second drive shaft; 18. Guide plate; 19. Third motor; 21. Guide rod; 22. Spring; 23. Baffle plate; 24. Movable shaft; 25. Stirring rod; 26. Synchronous pulley; 27. Synchronous belt; 28. Fermentation broth storage tank; 29. ​​Pump body; 30. Drainage pipe. Detailed Implementation

[0016] To further understand the invention content, features and effects of this utility model, the following embodiments are provided, and detailed descriptions are given below in conjunction with the accompanying drawings; The structure of this utility model will now be described in detail with reference to the accompanying drawings.

[0017] refer to Figure 1-4An integrated processing device for cultivation substrate includes a feeding box 3, a crushing box 4 is arranged on the left side of the feeding box 3, a recovery pipe 8 is fixedly installed on the right side of the crushing box 4, the output end of the recovery pipe 8 is fixedly installed on the left side of the feeding box 3, a discharge pipe 9 is fixedly installed on the left side of the crushing box 4, a mixing tank 5 is fixedly installed at the bottom of the discharge pipe 9, a feeding cylinder 6 is fixedly installed on the top of the feeding box 3, and a cultivation substrate feeding and crushing assembly 1 is arranged above the crushing box 4 and the feeding cylinder 6. The cultivation substrate feeding and crushing assembly 1 includes a fixed frame 11, a first motor 12, a first drive shaft 13, and a feeding auger 14. The fixed frame 11 is fixedly installed on the top of the feeding cylinder 6, the first motor 12 is fixedly installed on the top of the fixed frame 11, the first drive shaft 13 is fixedly installed on the output end of the first motor 12, and the feeding auger 14 is fixedly installed on the outside of the first drive shaft 13.

[0018] In this embodiment, an inclined feeding pipe 7 is fixedly installed on the inner side of the feeding cylinder 6, and the output end of the inclined feeding pipe 7 is fixedly installed on the top of the crushing box 4. A cultivation substrate mixing component 2 is provided above the cultivation substrate feeding and crushing component 1 and the mixing vessel 5.

[0019] In this embodiment, the cultivation substrate feeding and crushing assembly 1 also includes a crushing roller 15, a second motor 16, a second drive shaft 17, a guide plate 18, and a third motor 19. The third motor 19 is fixedly installed on the front and rear sides of the right side of the crushing box 4. The two crushing rollers 15 are respectively fixedly installed on the output end of the third motor 19. The second motor 16 is fixedly installed on the front side of the crushing box 4. The second drive shaft 17 is fixedly installed on the output end of the second motor 16. The guide plate 18 is fixedly installed on the outside of the second drive shaft 17. The two third motors 19 rotate in opposite directions, which allows the two crushing rollers 15 to crush the raw materials after rotation.

[0020] In this embodiment, the cultivation substrate mixing assembly 2 includes a guide rod 21, a spring 22, and a baffle plate 23. The guide rod 21 is fixedly installed inside the crushing box 4, one end of the spring 22 is fixedly installed inside the crushing box 4, the baffle plate 23 is slidably installed outside the guide rod 21, and the other end of the spring 22 is fixedly installed at the bottom of the baffle plate 23.

[0021] In this embodiment, the cultivation substrate mixing assembly 2 further includes a movable shaft 24, a stirring rod 25, a synchronous pulley 26, and a synchronous belt 27. The movable shaft 24 is rotatably mounted inside the mixing vessel 5, the stirring rod 25 is fixedly mounted around the outside of the movable shaft 24, the synchronous pulley 26 is fixedly mounted outside the movable shaft 24 and the first motor 12, and the synchronous belt 27 is tensioned and sleeved on the outside of the synchronous pulley 26. The first drive shaft 13 can drive the movable shaft 24 to rotate through the cooperation of the synchronous pulley 26 and the synchronous belt 27. After the movable shaft 24 rotates, it can drive the stirring rod 25 to mix the cultivation substrate, so that the device does not need to use multiple drive components, resulting in lower manufacturing costs.

[0022] In this embodiment, the cultivation substrate mixing assembly 2 also includes a fermentation broth storage tank 28, a pump body 29, and a drain pipe 30. The fermentation broth storage tank 28 is fixedly installed on the top of the mixing vessel 5, and the pump body 29 is fixedly installed on the top of the fermentation broth storage tank 28. The input end of the pump body 29 is connected to the fermentation broth storage tank 28. The input end of the drain pipe 30 is fixedly installed on the output end of the pump body 29, and the output end of the drain pipe 30 is fixedly installed on the top of the mixing vessel 5. After the crushed raw material enters the inside of the mixing vessel 5 through the discharge pipe 9, the pump body 29 is controlled to transfer the raw material inside the fermentation broth storage tank 28 to the inside of the mixing vessel 5 through the drain pipe 30.

[0023] In this embodiment, a viewing window is provided on the front side of the crushing box 4, and storage slots are provided on the left and right sides of the crushing box 4. The guide rod 21 and the spring 22 are fixedly installed on the bottom inner wall of the storage slot, and the baffle plate 23 is slidably installed on the inner side of the storage slot. The second motor 16 is controlled to drive the second drive shaft 17 and the guide plate 18 to tilt and rotate to the right, and the guide plate 18 drives the baffle plate 23 to slide into the storage slot. The raw material above the guide plate 18 can tilt and fall into the inside of the feeding box 3, so that the device can carry out the cultivation substrate mixing processing only after the raw material is thoroughly crushed.

[0024] In this embodiment, the inclined feeding pipe 7, the recycling pipe 8, and the discharge pipe 9 are all inclined. The inclined feeding pipe 7, the recycling pipe 8, and the discharge pipe 9 allow materials to fall naturally under gravity, so that the raw materials to be fed will not accumulate in one place, making the feeding more stable and convenient.

[0025] The specific operation is as follows: the crops to be crushed are added to the inside of the feeding box 3, and the first motor 12 is turned on to drive the first drive shaft 13 and the feeding auger 14 to rotate. After the feeding auger 14 rotates, it can discharge the crops inside the feeding box 3 through the inclined feeding pipe 7 to the inside of the crushing box 4, and crush the crops through the crushing roller 15. A viewing window is set on the front of the crushing box 4 so that the staff can observe. If the raw materials are not crushed completely, the second motor 16 can be controlled to drive the second drive shaft 17 and the guide plate 18 to tilt and rotate to the right, and the guide plate 18 can drive the baffle plate 23 to slide into the receiving trough. The raw materials above the guide plate 18 can tilt and fall into the inside of the feeding box 3, so that the device can carry out the cultivation substrate mixing processing only after the raw materials are crushed completely. After thorough crushing, the guide plate 18 can be tilted and rotated to the left, allowing the left baffle plate 23 to slide into the receiving trough. The spring 22 can move the baffle plate 23 back to its initial position after the material is discharged, preventing leakage of materials during the crushing process. After the crushed raw material enters the inside of the mixing tank 5 through the discharge pipe 9, the pump body 29 is controlled to transfer the raw material inside the fermentation liquid storage tank 28 to the inside of the mixing tank 5 through the drain pipe 30. The first drive shaft 13 can drive the movable shaft 24 to rotate through the cooperation of the synchronous wheel 26 and the synchronous belt 27. After the movable shaft 24 rotates, it can drive the stirring rod 25 to stir and mix the cultivation substrate, so that the device does not need to use multiple drive components, resulting in lower manufacturing costs.

[0026] It should be noted that although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An integrated processing device for a cultivation substrate, characterized by, include: A feeding box (3) is provided on the left side of the feeding box (3). A crushing box (4) is provided on the right side of the crushing box (4). A recycling pipe (8) is fixedly installed on the right side of the crushing box (4). The output end of the recycling pipe (8) is fixedly installed on the left side of the feeding box (3). A discharge pipe (9) is fixedly installed on the left side of the crushing box (4). A mixing tank (5) is fixedly installed at the bottom of the discharge pipe (9). A feeding cylinder (6) is fixedly installed on the top of the feeding box (3). A cultivation substrate feeding and crushing assembly (1) is provided above the crushing box (4) and the feeding cylinder (6). The cultivation substrate feeding and crushing assembly (1) includes a fixed frame (11), a first motor (12), a first drive shaft (13), and a feeding auger (14). The fixed frame (11) is fixedly installed on the top of the feeding cylinder (6), the first motor (12) is fixedly installed on the top of the fixed frame (11), the first drive shaft (13) is fixedly installed at the output end of the first motor (12), and the feeding auger (14) is fixedly installed on the outside of the first drive shaft (13).

2. The integrated processing device for a cultivation substrate according to claim 1, characterized by, An inclined feeding pipe (7) is fixedly installed on the inner side of the feeding cylinder (6). The output end of the inclined feeding pipe (7) is fixedly installed on the top of the crushing box (4). A cultivation substrate stirring and mixing component (2) is provided above the cultivation substrate feeding and crushing component (1) and the mixing tank (5).

3. The integrated processing device for a cultivation substrate according to claim 1, characterized by, The cultivation substrate feeding and crushing assembly (1) also includes a crushing roller (15), a second motor (16), a second drive shaft (17), a guide plate (18), and a third motor (19). The third motor (19) is fixedly installed on the front and rear sides of the right side of the crushing box (4). The two crushing rollers (15) are respectively fixedly installed on the output end of the third motor (19). The second motor (16) is fixedly installed on the front side of the crushing box (4). The second drive shaft (17) is fixedly installed on the output end of the second motor (16). The guide plate (18) is fixedly installed on the outside of the second drive shaft (17).

4. The integrated processing device for cultivation substrate according to claim 2, characterized in that, The cultivation substrate mixing assembly (2) includes a guide rod (21), a spring (22) and a baffle plate (23). The guide rod (21) is fixedly installed on the inside of the crushing box (4). One end of the spring (22) is fixedly installed on the inside of the crushing box (4). The baffle plate (23) is slidably installed on the outside of the guide rod (21). The other end of the spring (22) is fixedly installed on the bottom of the baffle plate (23).

5. The integrated processing device for cultivation substrate according to claim 2, characterized in that, The cultivation substrate mixing assembly (2) also includes a movable shaft (24), a stirring rod (25), a synchronous pulley (26), and a synchronous belt (27). The movable shaft (24) is rotatably installed inside the mixing vessel (5). The stirring rod (25) is fixedly installed around the outside of the movable shaft (24). The synchronous pulley (26) is fixedly installed outside the movable shaft (24) and the first motor (12). The synchronous belt (27) is tensioned and sleeved on the outside of the synchronous pulley (26).

6. The integrated processing device for cultivation substrate according to claim 2, characterized in that, The cultivation substrate mixing assembly (2) also includes a fermentation liquid storage tank (28), a pump body (29), and a drain pipe (30). The fermentation liquid storage tank (28) is fixedly installed on the top of the mixing vessel (5). The pump body (29) is fixedly installed on the top of the fermentation liquid storage tank (28). The input end of the pump body (29) is connected to the fermentation liquid storage tank (28). The input end of the drain pipe (30) is fixedly installed on the output end of the pump body (29). The output end of the drain pipe (30) is fixedly installed on the top of the mixing vessel (5).

7. The integrated processing device for cultivation substrate according to claim 4, characterized in that, The crushing box (4) has a viewing window on the front side and storage slots on the left and right sides. The guide rod (21) and spring (22) are fixedly installed on the bottom inner wall of the storage slot, and the baffle plate (23) is slidably installed on the inner side of the storage slot.

8. The integrated processing device for cultivation substrate according to claim 2, characterized in that, The inclined feeding pipe (7), the recovery pipe (8), and the discharge pipe (9) are all inclined.

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