A weighing type foam-free baking and grouting equipment

Abstract

A weighing-type defoaming-free baking grouting device includes an operating table, a feeding box, a grouting and extrusion device, and a grouting device. The operating table includes a cable chain support, a first drive motor, and a weighing assembly. A tray is also placed on the operating table. The weighing assembly includes at least one weighing sensor, at least one distance sensor, and a controller connected to the first drive motor and a second drive motor. The grouting and extrusion device includes a main agitator and a secondary agitator. The main agitator and the secondary agitator each include multiple first and second agitation protrusions. The surfaces of the first and second agitation protrusions are smoothly connected without sharp protrusions, preventing the bursting of air bubbles in the grout during agitation. The weighing sensor is used to weigh the grout, and the controller controls the operation of the first and second drive motors, ensuring that the weight of grout poured onto the tray is consistent each time.

Description

Technical Field

[0001] This utility model belongs to the field of cake production technology, and in particular to a weighing-type non-defoaming baking filling device. Background Technology

[0002] Cake is an ancient Western dessert, generally made in an oven. It's made primarily from eggs, sugar, and wheat flour, with milk, fruit juice, honey, milk powder, and water as secondary ingredients. After mixing, preparing, and baking, it becomes a sponge-like pastry. Cake products are diverse, especially since industrialization, with various processing techniques. The batter pouring methods can be divided into mold-pouring and flat-laying types. In mold-pouring, the baker pours the batter directly into paper cups or other molds through pouring holes, and then bakes them in the oven.

[0003] However, existing cake filling methods often involve pastry chefs manually filling cakes with filling tools. This method is not only time-consuming and laborious, but also inefficient. Furthermore, the amount of filling depends on the operator's feel each time, resulting in uneven filling, which is not conducive to later production and sales.

[0004] For example, in the utility model patent with publication number CN218898113U, the grouting branch pipe can only ensure that the amount of grout flowing out from each grouting branch pipe in the same time is equal, but it cannot guarantee that the amount of grout flowing out from each grouting branch pipe is equal, which can easily lead to inconsistent grouting amounts each time. Summary of the Invention

[0005] In view of this, the present invention provides a weighing-type defoaming-free baking grouting equipment to solve the above problems.

[0006] A weighing-type defoaming-free baking grouting device includes an operating platform, a feed hopper connected to the operating platform, a grouting extrusion device connected to the feed hopper, and a grouting device connected to the grouting extrusion device. The operating platform includes a carrying platform for supporting the feed hopper and the grouting extrusion device, two support frames located on opposite sides of the carrying platform, a drag chain support bar connected to the support frames, a first drive motor connected to and driving the drag chain support bar, and a weighing component located in the carrying platform. A tray for holding grout is also provided on the carrying platform. The tray includes multiple rows and columns of spaced-apart cavities for holding grout. The weighing component includes at least one weighing sensor for weighing the grout in the tray, a controller connected to the weighing sensor and electrically connected to the first drive motor, and at least one distance sensor located on the grouting device. The injection extrusion device is used to stir and extrude the slurry conveyed by the feed hopper into the injection device. The injection device includes a stirring and extrusion assembly and a second drive motor for driving the stirring and extrusion assembly. The stirring and extrusion assembly includes a main stirring member connected to the second drive motor and a secondary stirring member meshing with the main stirring member. The main stirring member and the secondary stirring member each include a plurality of first stirring protrusions and a plurality of second stirring protrusions. The first stirring protrusions and the second stirring protrusions are all arc-shaped protrusions with smooth surfaces without sharp protrusions and polished surfaces without burrs. The controller is used to control the operating state of the first drive motor and the second drive motor based on the signals fed back by the weighing sensor and the distance sensor.

[0007] Furthermore, the feed box is used to introduce the slurry into the injection extrusion device, and it is a hollow inverted tower shape with openings on both sides.

[0008] Furthermore, the injection extrusion device also includes a housing for housing the stirring extrusion assembly, and the housing also includes two snap-fit ​​grooves for housing the injection device.

[0009] Furthermore, the main stirring component also includes a first body and a plurality of first engagement grooves located on the first body and between two adjacent first stirring protrusions, the first stirring protrusions being located on the first body.

[0010] Furthermore, the agitator also includes a second body and a plurality of second engagement grooves located on the second body and between two adjacent second agitation protrusions, the second agitation protrusions being located on the second body.

[0011] Furthermore, the second stirring protrusion and the first engaging groove are adapted in size and shape.

[0012] Furthermore, the first stirring protrusion and the second engaging groove are matched in size and shape.

[0013] Furthermore, the injection device includes a mounting plate located on the side of the injection extrusion device away from the feed box, and a plurality of injection nozzles disposed on the mounting plate.

[0014] Furthermore, the number of the injection nozzles is equal to the number of the receiving cavities of the tray in the direction of movement perpendicular to the drag chain support.

[0015] Compared with existing technologies, the weighing-type defoaming-free baking batter filling equipment provided by this utility model weighs and measures the batter by setting up the weighing component, and stirs and extrudes the batter by setting up the main stirring component and the slave stirring component. The weighing component includes multiple weighing sensors located on the side of the tray away from the feed box, a controller connected to the weighing sensors, and multiple distance sensors located on the filling device. The controller is electrically connected to the second drive motor and the first drive motor. The weighing sensors can accurately measure and limit the weight of the tray in a single weighing and feed the signal back to the controller to control the first drive motor to turn on and off. The distance sensors can measure and determine the distance moved by the filling device and feed the signal back to the controller to control the second drive motor to turn on and off. The controller can control the first drive motor and the second drive motor so that the drag chain support bar sequentially pushes the filling device to fill the tray with batter, thereby making the weight of the filled batter in the accommodating cavity equal, and thus making the cakes baked later consistent in size and weight, which is convenient for sale. The main mixing component and the slave mixing component each include a plurality of first mixing protrusions and a plurality of second mixing protrusions. The first mixing protrusions and the second mixing protrusions are all arc-shaped protrusions. The surface of the arc-shaped protrusions is smoothly connected and polished without burrs, so as not to puncture the air bubbles in the batter during mixing, thereby making the cake made later soft and fluffy. Attached Figure Description

[0016] Figure 1 An exploded view of the weighing-type defoaming-free baking grouting equipment provided by this utility model.

[0017] Figure 2 for Figure 1 A schematic diagram of the internal disassembled structure of a weighing-type defoaming baking grouting equipment.

[0018] Figure 3 for Figure 1A schematic diagram of the exploded structure of the injection extrusion device in the weighing-type defoaming baking grouting equipment.

[0019] Figure 4 for Figure 1 A magnified view of a weighing-type defoaming-free baking grouting equipment at point A.

[0020] Figure 5 for Figure 1 A schematic diagram of the material injection device in a weighing-type defoaming baking grouting equipment. Detailed Implementation

[0021] The specific embodiments of this utility model are described in further detail below. It should be understood that the description of the embodiments of this utility model herein is not intended to limit the scope of protection of this utility model.

[0022] like Figures 1 to 5 The diagram shown is a structural schematic of a weighing-type defoaming-free baking grouting device provided by this utility model. The weighing-type defoaming-free baking grouting device includes an operating platform 10, a feed box 20 connected to the operating platform 10, a material injection extrusion device 30 connected to the feed box 20, and a material injection device 40 connected to the material injection extrusion device 30. The weighing-type defoaming-free baking grouting device also includes other functional modules, such as drive components and weighing components, which should be known to those skilled in the art and will not be described in detail here.

[0023] like Figure 1 As shown, the operating platform 10 is used to support the feed box 20, the injection extrusion device 30, and the injection device 40. The operating platform 10 includes a carrying platform 11 for supporting the feed box 20 and the injection extrusion device 30, two support frames 12 located on opposite sides of the carrying platform 11, a drag chain support bar 13 connected to the support frame 12, a first drive motor 14 connected to the drag chain support bar 13 and used to drive the drag chain support bar 13, and a weighing component 15 located in the carrying platform 11. When the grouting equipment injects grout, the operating platform 10 should also have a tray 100 or other support for holding the grout. The tray 100 includes multiple rows and columns of spaced-apart receiving cavities 101, each of which is used to hold grout. This is well known to those skilled in the art and will not be described in detail here.

[0024] The platform 11 is used to place the tray 100 to hold the grout injected by the grouting equipment, and it can be a rectangular plate.

[0025] The structure and shape of the support frame 12 are designed to fix the feed box 20 and the injection extrusion device 30, so its specific structure and shape will not be described in detail here.

[0026] The cable chain support bar 13 is also electrically connected to the first drive motor 14, so that the support frame 12 can be moved under the action of the first drive motor 14, thereby driving the feed box 20, the injection extrusion device 30, and the injection device 40 fixed on the support frame 12 to move. The cable chain support bar 13 consists of a cable chain, a sprocket, and a support rod. The cable chain is the key component that drives the sprocket, and the movement of the support rod is achieved by the rotation of the sprocket. The cable chain is usually made of metal material, which has a certain strength and toughness and can withstand large tensile and compressive forces. The sprocket is driven by a motor or manually to drive the cable chain. The support rod is the main part of the cable chain support bar 13, which is usually supported by steel and has sufficient strength and rigidity to play a supporting and load-bearing role. The drag chain support bar 13 is a prior art technology that can provide vertical support to support the support frame 12, the feed box 20 fixed on the support frame 12, the injection extrusion device 30, and the injection device 40. As it is a prior art technology, it is only briefly shown in the figure.

[0027] The first drive motor 14 is used to provide power support to the cable chain support bar 13, and is electrically connected to the cable chain support bar 13. The first drive motor 14 is a drive machine, which is a power machine composed of a reducer, a brake and an electric motor, and can convert electrical energy into mechanical energy. It should be a prior art.

[0028] like Figure 2 As shown, the weighing component 15 is used to weigh the slurry on the platform 11. It is located on the side of the platform 11 away from the feed hopper 20 and includes at least one weighing sensor 151 and a controller 152 connected to the weighing sensor 151. The specific functional principle of the weighing component 15 will be described below in conjunction with the feeding device 40.

[0029] The weighing sensor 151 is used to measure the weight of the slurry contained in the tray 100 during slurry filling. The weighing sensor 151 should be a prior art, and will not be described in detail here.

[0030] The controller 152 is electrically connected to the first drive motor 14 and controls the working state of the first drive motor 14 according to the signal fed back by the weighing sensor 151.

[0031] The controller 152 is also connected to at least one distance sensor 153, which can be installed on the injection device 40 to feed back the sensed distance to the controller 152. The controller 152 controls the operating state of the second drive motor 33 according to the signal fed back by the distance sensor 153.

[0032] like Figure 2 As shown, the feed box 20 is used to guide the externally poured slurry to the injection extrusion device 30. The shape of its box body can be a hollow inverted tower shape with openings at both ends for slurry inflow and outflow.

[0033] like Figure 3 As shown, the injection extrusion device 30 is used to stir the slurry conveyed by the feed box 20 and extrude it into the injection device 40. It includes a housing 31, a stirring extrusion assembly 32 located in the housing 31, and a second drive motor 33 for driving the stirring extrusion assembly 32 to move.

[0034] The housing 31 is used to accommodate the stirring extrusion assembly 32, and it can be a hollow housing with openings on both sides. The shape of the housing 31 is designed to just accommodate and accommodate the stirring extrusion assembly 32, so its specific shape and structure will not be described in detail here. The housing 31 also includes two engaging grooves 311 for engaging the injection device 40.

[0035] The stirring extrusion assembly 32 is used to stir the slurry conveyed by the feed box 20. It includes a main stirring component 321 connected to the second drive motor 33 and a slave stirring component 322 engaged with the main stirring component 321.

[0036] like Figure 4 As shown, the main agitator 321 is used to cooperate with the secondary agitator 322 to agitate the incoming slurry. It includes a first body 323, a plurality of first agitation protrusions 324 located on the first body 323, and a plurality of first engagement grooves 325 located on the first body 323 and between adjacent first agitation protrusions 324. The main agitator 321 is fixed to the second drive motor 33 by an output shaft 331.

[0037] The first body 323 is used to support the first stirring protrusion 324 and the first engagement groove 325, and it can be a cylindrical strip.

[0038] The first stirring protrusion 324 is an arc-shaped protrusion in a cross-section perpendicular to the extension direction of the first body 323. The surface of this arc-shaped protrusion is smoothly connected and without sharp protrusions. Furthermore, the surface of this arc-shaped protrusion has been polished to ensure that it is free of burrs. The first stirring protrusion 324 has the same extension length as the first body 323. Because the surface of the first stirring protrusion 324 is smooth and without sharp protrusions, it will not puncture air bubbles in the batter when stirring and extruding, thus resulting in a fluffy and delicious cake product.

[0039] The first engagement groove 325 is located between two adjacent first stirring protrusions 334, and it is an arc-shaped groove in a cross section perpendicular to the extension direction of the first body 32. The arc-shaped groove is smoothly connected and has no sharp grooves, and the surface of the arc-shaped groove is also polished to ensure that its surface is free of burrs.

[0040] like Figure 4 As shown, the slave agitator 322 has the same structure and function as the main agitator 321. For ease of understanding, only its components are briefly described here. The slave agitator 322 includes a second body 326, a plurality of second agitation protrusions 327 located on the second body 326, and a plurality of second engagement grooves 328 located on the second body 326 and between adjacent pairs of second agitation protrusions 327.

[0041] The first stirring protrusion 324 and the second stirring protrusion 327 are respectively adapted to the size and shape of the second engaging groove 328 and the first engaging groove 325. When the main stirring member 321 rotates under the action of the second drive motor 33, the secondary stirring member 322 rotates accordingly and rotates relative to the main stirring member 321. During rotation, the first stirring protrusion 324 and the second engaging groove 328 engage with each other, and the second stirring protrusion 327 and the first engaging groove 325 engage with each other to stir the batter. The surfaces of the first stirring protrusion 324 and the second stirring protrusion 327 are both polished smooth to prevent bursting air bubbles in the batter during stirring, thus resulting in a soft and fluffy cake texture. When the first stirring protrusion 324 and the second stirring protrusion 327 engage and rotate, the volume of the space on the side of the stirring extrusion assembly 32 facing the feed box 20, i.e. the gear disengagement side, increases from small to large, forming a vacuum, thereby drawing in the slurry. The volume of the stirring extrusion assembly 32 on the side of the stirring extrusion assembly 32 facing the injection device 40, i.e. the gear engagement side, decreases from large to small, thereby squeezing the slurry into the injection device.

[0042] The second drive motor 33 provides power to the stirring extrusion assembly 32. The second drive motor 33 is a drive unit, which should be well known to those skilled in the art.

[0043] The second drive motor 33 further includes an output shaft 331 connected to the main stirring member 321. The output shaft 331 is keyed to the main stirring member 321 to fix the main stirring member 321 to the second drive motor 33, so that the main stirring member 321 moves with the movement of the second drive motor 33.

[0044] like Figure 5 As shown, the injection device 40 is used to inject the slurry that has been stirred and extruded by the injection extrusion device 30 into the tray 100. It is located on the side of the injection extrusion device 30 away from the feed box 20. It includes a mounting plate 41 inserted into the snap-fit ​​groove 311 and a plurality of injection nozzles 42 spaced apart on the mounting plate 41.

[0045] The mounting plate 41 is used to support and place the injection nozzle 42. It can be a rectangular strip and snapped into the snap-fit ​​groove 311.

[0046] The injection nozzle 42 is used to inject slurry onto the tray 100, which should be well known to those skilled in the art and will not be described in detail here. The number of injection nozzles 42 can be set according to actual needs. In this embodiment, the number of injection nozzles 42 is four. Furthermore, the number of receiving cavities 101 in the tray 100 in the direction perpendicular to the movement of the drag chain support bar 13 is equal to the number of injection nozzles 42.

[0047] When the slurry flows from the injection nozzle 42 into the tray 100, the weight of the slurry dispensed by the injection device 40 in a single flow can be controlled by a background program. The following is a simple example for ease of understanding; specifically, the weight of a single injection can be set to one hundred grams. During slurry injection, when the sensing sensor 151 detects that the weight of the slurry on the tray 100 has reached the target, the controller 152 shuts off the second drive motor 33, and the injection extrusion device 30 stops injecting slurry into the injection device 40. Simultaneously, the controller 152 activates the first drive motor 14, which drives the drag chain support bar 13 to move, and simultaneously moves the support frame 12, the feed box 20 located on the support frame 12, the injection extrusion device 30, and the injection device 40. When the distance sensor 153 detects that the filling device 40 has moved to a predetermined position, the controller 152 shuts off the first drive motor 14. At this time, the drag chain support bar 13 stops moving, and the second drive motor 33 is turned on to pour slurry into the tray 100. The weighing sensor 151 measures the mass. When the weighing sensor 151 detects that the weight of the slurry reaches 200 grams, the controller 152 shuts off the second drive motor 33 and turns on the first drive motor 14. This process is repeated until each cavity 101 on the tray 100 is filled. The weighing sensor 151 can precisely limit the amount of slurry poured each time, and the controller 152 controls the movement of the second drive motor 33 and the first drive motor 14, so that the filling device 40 can move sequentially and fill the tray 100 in turn. This ensures that the weight of the slurry in each cavity 101 is equal, resulting in cakes of consistent size and weight after baking, which is convenient for sale.

[0048] Compared with the prior art, the weighing-type defoaming-free baking grouting equipment provided by this utility model weighs and measures the grout by setting the weighing component 15, and stirs and extrudes the grout by setting the main stirring component 321 and the secondary stirring component 322. The weighing component 15 includes multiple weighing sensors 151 located on the side of the tray 100 away from the feed box 20, a controller 152 connected to the weighing sensors 151, and multiple distance sensors 153 located on the grouting device 40. The controller 152 is electrically connected to the second drive motor 33 and the first drive motor 14. The weighing sensors 152 can accurately measure and limit the weight of the tray 100 in a single weighing and feed the signal back to the controller 152 to control the first drive motor 14 to turn on and off. The distance sensors 153 can measure and determine the distance moved by the grouting device 40 and feed the signal back to the controller 152 to control the second drive motor 33 to turn on and off. The controller 152 can control the first drive motor 14 and the second drive motor 33 to cause the drag chain support bar 13 to sequentially push the filling device 40 to fill the tray 100 with slurry, thereby ensuring that the weight of the slurry in the receiving cavity 101 is equal, and thus ensuring that the cakes baked later are of consistent size and weight, making them easier to sell. The main mixing component 321 and the secondary mixing component 322 respectively include a plurality of first mixing protrusions 324 and a plurality of second mixing protrusions 327. The first mixing protrusions 324 and the second mixing protrusions 327 are all arc-shaped protrusions with smooth and connected surfaces that are polished without burrs, so as not to puncture the air bubbles in the slurry during mixing, thus making the cakes made later have a soft texture.

[0049] The above are merely preferred embodiments of the present utility model and are not intended to limit the scope of protection of the present utility model. Any modifications, equivalent substitutions or improvements within the spirit of the present utility model are covered within the scope of the claims of the present utility model.

Claims

1. A weighing-type defoaming-free baking grouting equipment, characterized in that: The weighing-type defoaming-free baking grouting equipment includes an operating platform, a feeding box connected to the operating platform, a grouting extrusion device connected to the feeding box, and a grouting device connected to the grouting extrusion device. The operating platform includes a carrying platform for supporting the feeding box and the grouting extrusion device, two support frames located on opposite sides of the carrying platform, a drag chain support bar connected to the support frames, a first drive motor connected to the drag chain support bar and used to drive the drag chain support bar, and a weighing component located in the carrying platform. The carrying platform is also provided with a tray for holding grout. The tray includes multiple accommodating cavities arranged in multiple rows and columns for holding grout. The weighing component includes at least one weighing sensor for weighing the grout in the tray, and a weighing sensor connected to the weighing sensor and electrically connected to the first drive motor. The device includes a controller and at least one distance sensor located on the injection device. The injection extrusion device is used to stir and extrude the slurry conveyed by the feed box into the injection device. The injection device includes a stirring extrusion assembly and a second drive motor for driving the stirring extrusion assembly. The stirring extrusion assembly includes a main stirring component connected to the second drive motor and a secondary stirring component meshing with the main stirring component. The main stirring component and the secondary stirring component each include a plurality of first stirring protrusions and a plurality of second stirring protrusions. The first stirring protrusions and the second stirring protrusions are all arc-shaped protrusions with smooth surfaces without sharp protrusions and polished surfaces without burrs. The controller is used to control the working state of the first drive motor and the second drive motor according to the signals fed back by the weighing sensor and the distance sensor.

2. The weighing-type defoaming-free baking grouting equipment as described in claim 1, characterized in that: The feed box is used to introduce slurry into the injection extrusion device, and it is a hollow inverted tower shape with openings on both sides.

3. The weighing-type defoaming-free baking grouting equipment as described in claim 1, characterized in that: The injection extrusion device further includes a housing for housing the stirring extrusion assembly, and the housing also includes two snap-fit ​​grooves for housing the injection device.

4. The weighing-type defoaming-free baking grouting equipment as described in claim 1, characterized in that: The main stirring component further includes a first body and a plurality of first engagement grooves located on the first body and between two adjacent first stirring protrusions, the first stirring protrusions being located on the first body.

5. The weighing-type defoaming-free baking grouting equipment as described in claim 4, characterized in that: The agitator further includes a second body and a plurality of second engagement grooves located on the second body and between two adjacent second agitation protrusions, the second agitation protrusions being located on the second body.

6. The weighing-type defoaming-free baking grouting equipment as described in claim 4, characterized in that: The second stirring protrusion and the first engaging groove are matched in size and shape.

7. The weighing-type defoaming-free baking grouting equipment as described in claim 5, characterized in that: The size and shape of the first stirring protrusion and the second engaging groove are matched.

8. The weighing-type defoaming-free baking grouting equipment as described in claim 3, characterized in that: The injection device includes a mounting plate that snaps into the snap-fit ​​groove, and a plurality of injection nozzles disposed on the mounting plate.

9. The weighing-type defoaming-free baking grouting equipment as described in claim 8, characterized in that: The number of injection nozzles is equal to the number of accommodating cavities of the pallet in the direction of movement perpendicular to the drag chain support.

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