A quiet, low-noise roasting machine
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-31
- Publication Date
- 2026-08-11
AI Technical Summary
[0005]本实用新型的目的在于提供一种静音低噪炒货机,以解决上述背景技术中提出的现有技术中炒货机壳体均采用铝合金材料不能进行隔音,使得炒货机工作时产生的振动噪音以及食物炒制噪音较大,对工作环境造成影响的问题
[0014](1)该实用新型中,通过在炒货机壳体内壁设置陶瓷纤维隔音层,并在进出料口处设置可滑动的隔音罩结构,有效阻隔了炒制过程中产生的机械振动噪音和食物碰撞噪音,显著降低了设备运行时的整体噪音水平,改善了工作环境
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Figure CN224611786U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of roasting machines, specifically a quiet and low-noise roasting machine. Background Technology
[0002] A roasting machine is a specialized piece of equipment used for roasting and drying various nuts, seeds, beans, and other roasted foods. It is widely used in the food processing industry. Its core structure includes a heating system, a rotating drum, a temperature control device, and a power transmission component. It provides a uniform heat source through electric, gas, or electromagnetic heating, and the drum rotates at a constant speed to ensure that the food is heated evenly.
[0003] For example, authorization announcement number CN214316955U relates to a novel roasting machine, including a roasting machine body, a drum installed in the inner cavity of the roasting machine body, a guide blade installed inside the drum, a control box installed on one side of the roasting machine body, a temperature controller installed on the control box, and also includes a metal temperature measuring tube, a K-type armored thermocouple, and a base. The base is fixed to one side of the front wall of the roasting machine body. When the roasted food is heated as the drum rotates, it continuously comes into contact with the metal temperature measuring tube, thereby transferring the temperature of the roasted food to the metal temperature measuring tube. The K-type armored thermocouple inside the inner cavity of the metal temperature measuring tube transmits the temperature to the temperature controller, thus enabling precise detection of the temperature of the roasted food inside the drum, ensuring that the roasted food reaches the predetermined temperature and achieves the expected roasting temperature, making it suitable for widespread application.
[0004] However, the existing roasting machines are all made of aluminum alloy, which cannot be soundproofed. This results in significant vibration and noise during operation, as well as noise during food roasting, which affects the working environment. Therefore, there is an urgent need in the market to develop a quiet, low-noise roasting machine to help people solve the existing problems. Utility Model Content
[0005] The purpose of this utility model is to provide a quiet and low-noise roasting machine to solve the problem mentioned in the background art that the shell of the roasting machine is made of aluminum alloy material, which cannot be soundproofed, resulting in large vibration noise and food roasting noise during operation, which affects the working environment.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a quiet, low-noise roasting machine, comprising a roasting machine housing, a ceramic fiber sound insulation layer fixedly disposed on the inner wall of the roasting machine housing, a circular opening at the upper middle part of one side end face of the roasting machine housing, a roasting roller rotatably disposed at the upper middle part of the interior of the roasting machine housing, an inlet / outlet pipe fixedly connected to the side of the roasting roller adjacent to the circular opening, a support ring sleeved on the middle part of the outside of the inlet / outlet pipe, a first rubber seat fixedly connected to one side of the lower middle part of the interior of the roasting machine housing, the front and rear ends of the upper end of the first rubber seat being connected to the lower ends of the front and rear ends of the support ring respectively through a first damping shock absorber, a circular support cover connected to the side of the roasting roller away from the circular opening, and a second rubber seat fixedly connected to the other side of the lower middle part of the interior of the roasting machine housing, the front and rear ends of the upper end of the second rubber seat being connected to the lower ends of the front and rear ends of the circular support cover respectively through a second damping shock absorber.
[0007] Preferably, one side of the feed pipe extends through a circular opening out of the side end face of the roasting machine housing, the inner side of the support ring is rotatably connected to the outer wall of the feed pipe via a first bearing, and a heating mechanism is fixedly installed inside the roasting machine housing at the lower end of the roasting drum.
[0008] Preferably, the lower ends of both the front and rear sections of the support ring are fixedly connected to a first rotating connector, the front and rear ends of the upper end of the first rubber seat are fixedly connected to a first rotating seat, and the upper and lower ends of the first damping shock absorber are respectively connected to the first rotating connector and the first rotating seat via a rotating shaft.
[0009] Preferably, a connecting cylinder is fixedly connected to the middle of the end face of the frying drum away from the feed pipe, and the connecting cylinder is inserted into the inside of the circular support cover and rotatably connected between the circular support covers through a second bearing.
[0010] Preferably, the lower ends of both the front and rear ends of the circular support cover are fixedly connected to a second rotating connector, the upper ends of the second rubber seat are fixedly connected to a second rotating seat, and the upper and lower ends of the second damping shock absorber are respectively connected to the second rotating connector and the second rotating seat through a rotating shaft.
[0011] Preferably, a driving device is fixedly connected to the middle of the end face of the circular support cover away from the frying drum, a driving motor is fixedly installed inside the driving device, and a rotating shaft is fixedly connected to the middle of the outer side of the connecting cylinder. The rotating shaft passes through the middle of the circular support cover, extends into the driving device, and is fixedly connected to the output shaft of the driving motor.
[0012] Preferably, a C-shaped cross-section guide rail is fixedly connected to one end face of the shell of the roasting machine at both the upper and lower ends of the circular opening. A soundproof cover is connected between the two C-shaped cross-section guide rails. A sound-absorbing layer is provided on the inner wall of the soundproof cover. Limiting strips are fixedly connected to both the upper and lower ends of the soundproof cover. The two limiting strips are respectively inserted into the two C-shaped cross-section guide rails.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] (1) In this utility model, by setting a ceramic fiber sound insulation layer on the inner wall of the roasting machine casing and setting a sliding sound insulation cover structure at the inlet and outlet, the mechanical vibration noise and food collision noise generated during the roasting process are effectively blocked, significantly reducing the overall noise level of the equipment during operation and improving the working environment.
[0015] (2) In this utility model, a dual-point elastic support structure is adopted. The first damping shock absorber and the second damping shock absorber work together with the rubber seat to provide flexible support for the frying drum, which greatly reduces the mechanical vibration generated during equipment operation, thereby reducing noise transmission and extending the service life of the equipment.
[0016] (3) In this utility model, the innovative sliding soundproof cover design not only ensures good sound insulation effect, but also facilitates the operator to quickly carry out feeding and unloading operations. The sound-absorbing layer on the inner wall of the soundproof cover further enhances the noise reduction effect. Attached Figure Description
[0017] Figure 1 This is a front view of a quiet, low-noise roasting machine according to this utility model;
[0018] Figure 2 This is a front sectional view of the present invention;
[0019] Figure 3 This is a side sectional view of the support ring of this utility model;
[0020] Figure 4 This is a side sectional view of the circular support cover of this utility model.
[0021] In the diagram: 1. Roasting machine housing; 101. Ceramic fiber sound insulation layer; 102. Circular opening; 103. First rubber seat; 104. First rotating seat; 105. Second rubber seat; 106. Second rotating seat; 107. C-shaped cross-section guide rail; 108. Heating mechanism; 2. Roasting drum; 201. Inlet and outlet pipes; 202. Connecting cylinder; 203. Rotating shaft; 3. Support ring; 301. First bearing; 302. First rotating connector; 303. First damping shock absorber; 4. Circular support cover; 401. Second bearing; 402. Second rotating connector; 403. Second damping shock absorber; 5. Drive device; 501. Drive motor; 6. Sound insulation cover; 601. Sound absorption layer; 602. Limiting strip. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0023] Please see Figure 1-4 This utility model provides an embodiment of a quiet, low-noise roasting machine, including a roasting machine housing 1. A ceramic fiber sound insulation layer 101 is fixedly disposed on the inner wall of the roasting machine housing 1. A circular opening 102 is provided at the upper middle part of one side end face of the roasting machine housing 1. A roasting drum 2 is rotatably disposed at the upper middle part of the interior of the roasting machine housing 1. A heating mechanism 108 is fixedly disposed inside the roasting machine housing 1 at the lower end of the roasting drum 2. An inlet / outlet pipe 201 is fixedly connected to the side of the roasting drum 2 adjacent to the circular opening 102. Raw materials are added into the roasting drum 2 through the inlet / outlet pipe 201. The raw materials are roasted by heating the roasting drum 2 as it rotates through the heating mechanism 108.
[0024] Please see Figure 2 , Figure 3 and Figure 4A support ring 3 is fitted around the middle of the outside of the feed pipe 201. A first rubber seat 103 is fixedly connected to one side of the lower end face inside the roasting machine housing 1. The front and rear ends of the upper end of the first rubber seat 103 are connected to the lower ends of the front and rear ends of the support ring 3 through a first damping shock absorber 303. A circular support cover 4 is connected to the side of the roasting roller 2 away from the circular opening 102. A second rubber seat 105 is fixedly connected to the other side of the lower end face inside the roasting machine housing 1. The front and rear ends of the upper end of the second rubber seat 105 are connected to the lower ends of the front and rear ends of the circular support cover 4 through a second damping shock absorber 403. One side of the feed pipe 201 extends out of the side end face of the roasting machine housing 1 through the circular opening 102. The inner side of the support ring 3 is rotatably connected to the outer wall of the feed pipe 201 through a first bearing 301. The lower ends of the front and rear sections of the support ring 3 are fixedly connected to a first rotating connector 302. The front and rear ends of the upper end of the first rubber seat 103 are fixedly connected to a first rotating connector 302. The first damping shock absorber 303 is connected to the first rotating connector 302 and the first rotating seat 104 at its upper and lower ends via rotating shafts. A connecting cylinder 202 is fixedly connected to the middle of the end face of the frying drum 2 away from the feed pipe 201. The connecting cylinder 202 is inserted into the circular support cover 4 and is rotatably connected between the circular support covers 4 via a second bearing 401. The lower ends of the front and rear ends of the circular support cover 4 are fixedly connected to the second rotating connector 402. The front and rear ends of the upper end of the second rubber seat 105 are fixedly connected to the second rotating seat 106. The upper and lower ends of the second damping shock absorber 403 are connected to the second rotating connector 402 and the second rotating seat 106 via rotating shafts. The support ring 3 and the circular support cover 4 support both sides of the frying drum 2, and the first damping shock absorber 303 and the second damping shock absorber 403 buffer the mechanical vibration of the frying drum 2 during operation. The ceramic fiber sound insulation layer 101 reduces vibration noise.
[0025] Please see Figure 2 A drive device 5 is fixedly connected to the middle of the end face of the circular support cover 4 away from the frying drum 2. A drive motor 501 is fixedly installed inside the drive device 5. A rotating shaft 203 is fixedly connected to the middle of the outer side of the connecting cylinder 202. The rotating shaft 203 passes through the middle of the circular support cover 4 and extends into the drive device 5 and is fixedly connected to the output shaft of the drive motor 501. The frying drum 2 is driven to rotate by the drive motor 501.
[0026] Please see Figure 1 and Figure 2C-shaped cross-section guide rails 107 are fixedly connected to one end face of the roasting machine housing 1 and to both the upper and lower ends of the circular opening 102. A soundproof cover 6 is connected between the two C-shaped cross-section guide rails 107. A sound-absorbing layer 601 is provided on the inner wall of the soundproof cover 6. Limiting strips 602 are fixedly connected to both the upper and lower ends of the soundproof cover 6. The two limiting strips 602 are respectively inserted into the two C-shaped cross-section guide rails 107. When the roasting drum 2 is working, the soundproof cover 6 covers the opening of the inlet and outlet pipe 201 extending out of the roasting machine housing 1, thereby reducing the noise of food roasting. By pulling the soundproof cover 6 forward to move out of the inlet and outlet pipe 201, the feeding and discharging operation can be carried out. At the same time, a notch is provided at the rear end of the soundproof cover 6 for the inlet and outlet pipe 201 to move out, so as to prevent the inlet and outlet pipe 201 from obstructing the movement of the soundproof cover 6.
[0027] Working Principle: In use, first slide the soundproof cover 6 forward along the C-shaped guide rail 107 to expose the opening of the inlet / outlet pipe 201. Add the raw materials to be roasted into the roasting drum 2 through the inlet / outlet pipe 201. After adding the materials, reset the soundproof cover 6. The sound-absorbing layer 601 on its inner wall effectively blocks the noise from food collisions during roasting. Start the drive motor 501 to rotate the rotating shaft 203, which in turn drives the roasting drum 2 to rotate smoothly through the first bearing 301 and the second bearing 401. Simultaneously, the heating mechanism 108 heats the drum evenly. The mechanical vibrations generated during roasting are transmitted to the rubber seat for buffering and absorption through the first damping shock absorber 303 and the second damping shock absorber 403. This, combined with the ceramic fiber sound insulation layer 101 on the inner wall of the roasting machine housing 1, forms a double noise reduction structure, significantly reducing vibration noise during equipment operation. After roasting, slide the soundproof cover 6 open again to discharge the materials through the inlet / outlet pipe 201, achieving low-noise and high-efficiency roasting operation.
[0028] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A quiet, low-noise roasting machine, comprising a roasting machine housing (1), characterized in that: A ceramic fiber sound insulation layer (101) is fixedly installed on the inner wall of the roasting machine housing (1). A circular opening (102) is provided at the upper middle part of one side end face of the roasting machine housing (1). A roasting roller (2) is rotatably installed at the upper middle part of the interior of the roasting machine housing (1). An inlet / outlet pipe (201) is fixedly connected to the side of the roasting roller (2) adjacent to the circular opening (102). A support ring (3) is sleeved on the middle part of the outside of the inlet / outlet pipe (201). A first rubber is fixedly connected to the middle side of the lower end face of the interior of the roasting machine housing (1). The first rubber seat (103) has its upper end connected to the lower ends of the front and rear ends of the support ring (3) via a first damping shock absorber (303). The side of the frying roller (2) away from the circular opening (102) is connected to a circular support cover (4). The other side of the lower end of the inner surface of the frying machine housing (1) is fixedly connected to a second rubber seat (105). The upper end of the second rubber seat (105) has its upper end connected to the lower ends of the front and rear ends of the circular support cover (4) via a second damping shock absorber (403).
2. The silent, low-noise roasting machine according to claim 1, characterized in that: The feed pipe (201) extends through the circular opening (102) on one side and out of the side end face of the roasting machine housing (1). The inner side of the support ring (3) is rotatably connected to the outer wall of the feed pipe (201) through the first bearing (301). A heating mechanism (108) is fixedly installed inside the roasting machine housing (1) and at the lower end of the roasting drum (2).
3. The silent, low-noise roasting machine according to claim 1, characterized in that: The lower ends of the front and rear sections of the support ring (3) are fixedly connected to the first rotating connector (302), and the front and rear ends of the upper end of the first rubber seat (103) are fixedly connected to the first rotating seat (104). The upper and lower ends of the first damping shock absorber (303) are connected to the first rotating connector (302) and the first rotating seat (104) respectively through a rotating shaft.
4. The silent, low-noise roasting machine according to claim 1, characterized in that: A connecting cylinder (202) is fixedly connected to the middle of the end face of the frying drum (2) away from the feed pipe (201). The connecting cylinder (202) is inserted into the circular support cover (4) and is rotatably connected between the circular support covers (4) through the second bearing (401).
5. A quiet, low-noise roasting machine according to claim 1, characterized in that: The lower ends of the front and rear ends of the circular support cover (4) are fixedly connected to the second rotating connector (402), the front and rear ends of the upper end of the second rubber seat (105) are fixedly connected to the second rotating seat (106), and the upper and lower ends of the second damping shock absorber (403) are connected to the second rotating connector (402) and the second rotating seat (106) through rotating shafts.
6. A silent, low-noise roasting machine according to claim 4, characterized in that: A drive device (5) is fixedly connected to the middle of the side end face away from the frying drum (2) of the circular support cover (4). A drive motor (501) is fixedly installed inside the drive device (5). A rotating shaft (203) is fixedly connected to the middle of the outer side of the connecting cylinder (202). The rotating shaft (203) passes through the middle of the circular support cover (4) and extends into the drive device (5) and is fixedly connected to the output shaft of the drive motor (501).
7. The silent, low-noise roasting machine according to claim 1, characterized in that: The roasting machine housing (1) has C-shaped cross-section guide rails (107) fixedly connected to one end face and the upper and lower ends of the circular opening (102). A soundproof cover (6) is connected between the two C-shaped cross-section guide rails (107). A sound-absorbing layer (601) is provided on the inner wall of the soundproof cover (6). Limiting strips (602) are fixedly connected to the upper and lower ends of the soundproof cover (6). The two limiting strips (602) are respectively inserted into the two C-shaped cross-section guide rails (107).