A pretreatment device for bamboo shoot processing
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-23
- Publication Date
- 2026-08-11
AI Technical Summary
[0005]为解决现有的竹笋加工用预处理设备往往没有对竹笋的分层预煮和翻动功能的技术问题，本实用新型提供一种竹笋加工用预处理设备
本实用新型提供一种竹笋加工用预处理设备，通过处理箱可以对竹笋进行预煮处理，通过分层翻动机构不仅可以对预煮中的竹笋进行分层，并且可以对预煮中的竹笋进行持续翻动，从而使竹笋均匀受热，通过升降机构可以带动分层翻动机构上下移动，从而便于对竹笋进行投放和取出，通过水温控制机构可以对竹笋预煮的水温进行控制，通过第一伺服电机、单槽同步轮、多个第一双槽同步轮和多条第一同步带可以带动多个横轴和多个导辊转动，通过多个导辊转动可以对预煮中的竹笋进行翻动，从而保证竹笋受热均匀，预煮完成后将多个导辊升起取出预煮完成的竹笋，通过第二伺服电机、多个第二双槽同步轮和多条第二同步带带动多个转动杆和多个螺纹块转动，通过多个螺纹块在多个螺纹套管的内壁上螺纹转动可以带动顶板上下移动，顶板间接带动多个导辊和竹笋上下移动，通过水温传感器对处理箱内的水温进行监测，通过控制器可以根据处理箱内的水温控制加热板的加热功率，从而控制处理箱内的水温，通过控制器可以对设备进行操作控制，通过排水管和电磁阀可以排出处理箱内的废水，通过多个防滑脚垫可以提升设备运行时的稳定性。
Smart Images
Figure CN224611801U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of bamboo shoot processing technology, and in particular to a pretreatment device for bamboo shoot processing. Background Technology
[0002] Bamboo shoots are the tender shoots and stems of plants in the Bambusoideae subfamily of the Poaceae family, also known as bamboo embryos, bamboo buds, bamboo flesh, etc. The edible part of bamboo shoots is the short, plump bud of the bamboo. The outer surface of the bamboo shoot is covered with a tough sheath (bamboo stalk shell), and the inside contains tender bamboo flesh. In the processing of bamboo shoots, pre-treatment equipment is needed to pre-cook (blanch) the bamboo shoots.
[0003] However, existing bamboo shoot processing pretreatment equipment often lacks the function of pre-cooking and turning bamboo shoots in layers. Therefore, workers need to manually turn the bamboo shoots to ensure that they are heated evenly, which is time-consuming and labor-intensive.
[0004] Therefore, it is necessary to provide a pretreatment device for bamboo shoot processing to solve the above-mentioned technical problems. Utility Model Content
[0005] To address the technical problem that existing bamboo shoot processing pretreatment equipment often lacks the function of layering and pre-cooking bamboo shoots and turning them over, this utility model provides a bamboo shoot processing pretreatment device.
[0006] The pretreatment equipment for bamboo shoot processing provided by this utility model includes: a base plate; multiple pillars fixedly installed on the base plate; a processing box fixedly installed on the top of the multiple pillars; a top plate located on the top of the processing box; a layering and turning mechanism installed at the bottom of the top plate for layering and pre-cooking and turning the bamboo shoots; a lifting mechanism set on the base plate for controlling the up and down movement of the top plate and the layering and turning mechanism; and a water temperature control mechanism installed on the inner wall of the processing box for controlling the water temperature.
[0007] Preferably, the layered flipping mechanism includes: a housing fixedly installed at the bottom of the top plate; multiple U-shaped plates fixedly installed on one side of the housing; a horizontal shaft rotatably installed on one side of the housing and rotatably connected to the U-shaped plates; multiple guide rollers respectively fixedly sleeved on the multiple horizontal shafts; multiple circular protrusions provided on the multiple guide rollers; and a drive mechanism installed on the inner wall of the housing.
[0008] Preferably, the drive mechanism includes: a first servo motor fixedly mounted on the inner wall of the housing and equipped with a single-groove synchronous pulley; a plurality of first double-groove synchronous pulleys respectively fixedly sleeved on a plurality of horizontal shafts; and a plurality of first synchronous belts respectively sleeved on the single-groove synchronous pulleys and the plurality of first double-groove synchronous pulleys.
[0009] Preferably, the lifting mechanism includes: a plurality of rotating rods rotatably mounted on the base plate and having threaded blocks; a plurality of threaded sleeves respectively threaded onto the plurality of threaded blocks and fixedly connected to the top plate; a second servo motor fixedly mounted on the base plate; a plurality of second double-groove synchronous pulleys respectively fixedly sleeved on the output shaft of the second servo motor and on the plurality of rotating rods; and a plurality of synchronous belts respectively sleeved on the plurality of second double-groove synchronous pulleys.
[0010] Preferably, the water temperature control mechanism includes: a heating plate installed on the inner wall of the bottom of the treatment tank; and a water temperature sensor disposed on the inner wall of one side of the treatment tank.
[0011] Preferably, the processing box is equipped with a controller, a drain pipe, and a solenoid valve.
[0012] Preferably, the bottom of the base plate is provided with multiple anti-slip pads, all of which are made of rubber.
[0013] Compared with related technologies, the pretreatment equipment for bamboo shoot processing provided by this utility model has the following beneficial effects: This utility model provides a pre-treatment device for bamboo shoot processing. The device uses a processing tank to pre-cook bamboo shoots. A layered turning mechanism not only layers the bamboo shoots during pre-cooking but also continuously turns them, ensuring even heating. A lifting mechanism moves the layered turning mechanism up and down, facilitating the addition and removal of bamboo shoots. A water temperature control mechanism regulates the pre-cooking water temperature. A first servo motor, a single-groove synchronous wheel, multiple first double-groove synchronous wheels, and multiple first synchronous belts drive multiple horizontal shafts and multiple guide rollers to rotate. The rotation of the guide rollers turns the bamboo shoots during pre-cooking, ensuring even heating and pre-cooking. After completion, multiple guide rollers are raised to remove the pre-cooked bamboo shoots. The second servo motor, multiple second double-groove synchronous pulleys, and multiple second synchronous belts drive multiple rotating rods and multiple threaded blocks to rotate. The rotation of the multiple threaded blocks on the inner walls of multiple threaded sleeves drives the top plate to move up and down. The top plate indirectly drives the multiple guide rollers and bamboo shoots to move up and down. The water temperature in the processing tank is monitored by a water temperature sensor. The controller can control the heating power of the heating plate according to the water temperature in the processing tank, thereby controlling the water temperature in the processing tank. The controller can operate and control the equipment. Wastewater in the processing tank can be discharged through the drain pipe and solenoid valve. Multiple anti-slip pads can improve the stability of the equipment during operation. Attached Figure Description
[0014] Figure 1 A schematic diagram of a preferred embodiment of the pretreatment equipment for bamboo shoot processing provided by this utility model; Figure 2 for Figure 1 A schematic diagram of the front view of the structure; Figure 3 for Figure 1 An enlarged schematic diagram of part A shown in the figure.
[0015] Labels in the diagram: 1. Base plate; 2. Support column; 3. Processing box; 4. Top plate; 5. Shell; 6. U-shaped plate; 7. Horizontal shaft; 8. Guide roller; 9. Circular protrusion; 10. First servo motor; 11. Single-groove synchronous pulley; 12. First double-groove synchronous pulley; 13. Rotating rod; 14. Threaded block; 15. Threaded sleeve; 16. Second servo motor; 17. Second double-groove synchronous pulley; 18. Heating plate; 19. Water temperature sensor; 20. Controller; 21. Drain pipe; 22. Solenoid valve; 23. Anti-slip pad. Detailed Implementation
[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0017] Please refer to the following: Figure 1-3 ,in, Figure 1 A schematic diagram of a preferred embodiment of the pretreatment equipment for bamboo shoot processing provided by this utility model; Figure 2 for Figure 1 A schematic diagram of the front view of the structure; Figure 3 for Figure 1 The diagram shows an enlarged view of part A. The pre-treatment equipment for bamboo shoot processing includes: a base plate 1; multiple support columns 2 fixedly installed on the base plate 1; a processing box 3 fixedly installed at the top of the multiple support columns 2; a top plate 4 located at the top of the processing box 3; a layering and turning mechanism installed at the bottom of the top plate 4 for layering and pre-cooking the bamboo shoots; a lifting mechanism installed on the base plate 1 for controlling the vertical movement of the top plate 4 and the layering and turning mechanism; and a water temperature control mechanism installed on the inner wall of the processing box 3 for controlling the water temperature. The processing box 3 can pre-cook the bamboo shoots. The layering and turning mechanism not only layers the bamboo shoots during pre-cooking but also continuously turns them, ensuring even heating. The lifting mechanism moves the layering and turning mechanism up and down, facilitating the addition and removal of the bamboo shoots. The water temperature control mechanism controls the water temperature for pre-cooking the bamboo shoots.
[0018] The layered turning mechanism includes: a housing 5 fixedly installed at the bottom of the top plate 4; multiple U-shaped plates 6 fixedly installed on one side of the housing 5; a horizontal shaft 7 rotatably installed on one side of the housing 5 and rotatably connected to the U-shaped plates 6; multiple guide rollers 8 respectively fixedly sleeved on the multiple horizontal shafts 7; multiple circular protrusions 9 provided on the multiple guide rollers 8; and a drive mechanism installed on the inner wall of the housing 5, which can drive the multiple horizontal shafts 7 and multiple guide rollers 8 to rotate through a first servo motor 10, a single-groove synchronous wheel 11, multiple first double-groove synchronous wheels 12 and multiple first synchronous belts. The rotation of the multiple guide rollers 8 can turn the bamboo shoots during pre-cooking, thereby ensuring that the bamboo shoots are heated evenly. After pre-cooking, the multiple guide rollers 8 are raised to remove the pre-cooked bamboo shoots.
[0019] The driving mechanism includes: a first servo motor 10 fixedly installed on the inner wall of the housing 5 and equipped with a single-groove synchronous wheel 11, the first servo motor 10 being of model ECMA-C20807RS; multiple first double-groove synchronous wheels 12 respectively fixedly sleeved on multiple horizontal shafts 7; and multiple first synchronous belts respectively sleeved on the single-groove synchronous wheel 11 and the multiple first double-groove synchronous wheels 12. The first servo motor 10, the single-groove synchronous wheel 11, the multiple first double-groove synchronous wheels 12, and the multiple first synchronous belts can drive the multiple horizontal shafts 7 and the multiple guide rollers 8 to rotate. The rotation of the multiple guide rollers 8 can turn the bamboo shoots during pre-cooking, thereby ensuring that the bamboo shoots are heated evenly. After pre-cooking is completed, the multiple guide rollers 8 are raised to remove the pre-cooked bamboo shoots.
[0020] The lifting mechanism includes: multiple rotating rods 13 rotatably mounted on the base plate 1 and equipped with threaded blocks 14; multiple threaded sleeves 15 respectively threadedly sleeved on the multiple threaded blocks 14 and fixedly connected to the top plate 4; a second servo motor 16 fixedly mounted on the base plate 1; multiple second double-groove synchronous pulleys 17 respectively fixedly sleeved on the output shaft of the second servo motor 16 and on the multiple rotating rods 13; and multiple synchronous belts respectively sleeved on the multiple second double-groove synchronous pulleys 17. The multiple rotating rods 13 and multiple threaded blocks 14 are driven to rotate by the second servo motor 16, the multiple second double-groove synchronous pulleys 17 and the multiple second synchronous belts. The rotation of the multiple threaded blocks 14 on the inner wall of the multiple threaded sleeves 15 can drive the top plate 4 to move up and down. The top plate 4 indirectly drives the multiple guide rollers 8 and bamboo shoots to move up and down.
[0021] The water temperature control mechanism includes: a heating plate 18 installed on the inner wall of the bottom of the treatment tank 3; and a water temperature sensor 19 installed on the inner wall of one side of the treatment tank 3. The water temperature sensor 19 is model TS-01. The water temperature sensor 19 monitors the water temperature in the treatment tank 3. The controller 20 can control the heating power of the heating plate 18 according to the water temperature in the treatment tank 3, thereby controlling the water temperature in the treatment tank 3.
[0022] The treatment tank 3 is equipped with a controller 20, model ZG-ASLM. The treatment tank 3 is also equipped with a drain pipe 21 and a solenoid valve 22. The controller 20 can be used to operate and control the equipment, and the wastewater in the treatment tank 3 can be discharged through the drain pipe 21 and the solenoid valve 22.
[0023] The bottom of the base plate 1 is provided with multiple anti-slip pads 23, all of which are made of rubber. The multiple anti-slip pads 23 can improve the stability of the equipment during operation.
[0024] The working principle of the pretreatment equipment for bamboo shoot processing provided by this utility model is as follows: When in use, add an appropriate amount of salt or citric acid and other auxiliary materials to water and inject it into the treatment tank 3. The water in the treatment tank 3 is heated by the heating plate 18 and the water temperature in the treatment tank 3 is monitored by the water temperature sensor 19. The controller 20 can control the heating power of the heating plate 18 according to the water temperature in the treatment tank 3, thereby controlling the water temperature in the treatment tank 3. Place the bamboo shoots to be precooked between multiple guide rollers 8, start the second servo motor 16, the second servo motor 16 drives multiple rotating rods 13 and multiple threaded blocks 14 to rotate through multiple second double-groove synchronous pulleys 17 and multiple second synchronous belts. The rotation of the multiple threaded blocks 14 on the inner wall of multiple threaded sleeves 15 can drive the top plate 4 to move downward. The top plate 4 indirectly drives the multiple guide rollers 8 and bamboo shoots to move downward. The first servo motor 10, single-groove synchronous pulley 11, multiple first double-groove synchronous pulleys 12 and multiple first synchronous belts can drive multiple horizontal shafts 7 and multiple guide rollers 8 to rotate. The rotation of the multiple guide rollers 8 can turn the bamboo shoots during precooking, thereby ensuring that the bamboo shoots are heated evenly. After precooking is completed, the multiple guide rollers 8 are raised to remove the precooked bamboo shoots. Wastewater in the treatment tank 3 can be discharged through drain pipe 21 and solenoid valve 22.
[0025] Compared with related technologies, the pretreatment equipment for bamboo shoot processing provided by this utility model has the following beneficial effects: This utility model provides a pre-treatment device for bamboo shoot processing. The processing tank 3 can pre-cook the bamboo shoots. A layered turning mechanism not only layers the bamboo shoots during pre-cooking but also continuously turns them, ensuring even heating. A lifting mechanism moves the layered turning mechanism up and down, facilitating the addition and removal of bamboo shoots. A water temperature control mechanism controls the pre-cooking water temperature. A first servo motor 10, a single-groove synchronous wheel 11, multiple first double-groove synchronous wheels 12, and multiple first synchronous belts drive multiple horizontal shafts 7 and multiple guide rollers 8 to rotate. The rotation of the guide rollers 8 turns the bamboo shoots during pre-cooking, ensuring even heating. After pre-cooking, the guide rollers 8 are raised to remove the bamboo shoots. The pre-cooked bamboo shoots are rotated by a second servo motor 16, multiple second double-groove synchronous pulleys 17, and multiple second synchronous belts, which drive multiple rotating rods 13 and multiple threaded blocks 14 to rotate. The rotation of the multiple threaded blocks 14 on the inner wall of multiple threaded sleeves 15 can drive the top plate 4 to move up and down. The top plate 4 indirectly drives multiple guide rollers 8 and bamboo shoots to move up and down. The water temperature sensor 19 monitors the water temperature in the processing tank 3. The controller 20 can control the heating power of the heating plate 18 according to the water temperature in the processing tank 3, thereby controlling the water temperature in the processing tank 3. The controller 20 can operate and control the equipment. The wastewater in the processing tank 3 can be discharged through the drain pipe 21 and the solenoid valve 22. Multiple anti-slip pads 23 can improve the stability of the equipment during operation.
[0026] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A pretreatment device for bamboo shoot processing, characterized in that, include: Base plate; Multiple support pillars are fixedly installed on the base plate; A processing box fixedly installed at the top of the multiple pillars; The top plate located at the top of the processing box; A layering and turning mechanism installed at the bottom of the top plate for pre-cooking and turning bamboo shoots in layers; A lifting mechanism installed on the base plate for controlling the vertical movement of the top plate and the layering tilting mechanism; A water temperature control mechanism is installed on the inner wall of the treatment tank to control the water temperature.
2. The bamboo shoot processing pretreatment device according to claim 1, characterized in that, The layered flipping mechanism includes: A housing fixedly installed at the bottom of the top plate; Multiple U-shaped plates are fixedly installed on one side of the housing; A horizontal shaft rotatably mounted on one side of the housing and rotatably connected to the U-shaped plate; Multiple guide rollers are respectively fixedly sleeved on multiple horizontal shafts; Multiple circular protrusions are provided on the multiple guide rollers; A drive mechanism mounted on the inner wall of the housing.
3. The bamboo shoot processing pretreatment device according to claim 2, characterized in that, The drive mechanism includes: A first servo motor with a single-slot synchronous pulley is fixedly installed on the inner wall of the housing. Multiple first double-groove synchronous pulleys are respectively fixedly sleeved on multiple horizontal shafts; Multiple first synchronous belts are respectively fitted onto the single-groove synchronous pulley and the multiple first double-groove synchronous pulleys.
4. The pretreatment equipment for bamboo shoot processing according to claim 1, characterized in that, The lifting mechanism includes: Multiple rotating rods, each equipped with threaded blocks, are rotatably mounted on the base plate; Multiple threaded sleeves are respectively threaded onto multiple threaded blocks and fixedly connected to the top plate; A second servo motor is fixedly mounted on the base plate; Multiple second double-groove synchronous pulleys are respectively fixedly sleeved on the output shaft of the second servo motor and on the multiple rotating rods; Multiple synchronous belts are respectively fitted onto multiple second double-groove synchronous pulleys.
5. The pretreatment equipment for bamboo shoot processing according to claim 1, characterized in that, The water temperature control mechanism includes: A heating plate is installed on the inner wall of the bottom of the processing box; A water temperature sensor is installed on the inner wall of one side of the treatment tank.
6. The pretreatment equipment for bamboo shoot processing according to claim 1, characterized in that, The processing box is equipped with a controller, a drain pipe, and a solenoid valve.
7. The pretreatment equipment for bamboo shoot processing according to claim 1, characterized in that, The bottom of the base plate is provided with multiple anti-slip pads, all of which are made of rubber.