A hot-pressing and shaping device for producing a dome-shaped hat

CN224612027UActive Publication Date: 2026-08-11SUZHOU XUANYUAN HAT IND CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-01
Publication Date
2026-08-11

AI Technical Summary

Technical Problem

[0003]现有技术存在的问题是:在对圆顶帽进行热压定型过程中,会遇到圆顶帽粘在模具的表面,由于圆顶帽在刚刚被加工,所以表面的温度较高不易去除,大大的降低了工作的效率,因此我们提出一种圆顶帽生产用热压定型装置

Benefits of technology

[0012]1、本实用新型通过底板、支腿、支柱、顶板、定型组件和脱模组件的设计,在使用时,将需要加工的圆顶帽放置在定型组件的表面进行热压定型,并且在热压定型完成后,部分圆顶帽可能会粘在定型组件的表面,这时就可以利用脱模组件对这些圆顶帽进行脱模处理,达到了可以加快工作的效率,省去工作人员另外找工具进行脱模的效果。

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Abstract

This utility model discloses a hot pressing and shaping device for producing dome-shaped hats, including a base plate. Support legs are fixedly connected to the four corners of the lower surface of the base plate, and pillars are fixedly connected to the four corners of the upper surface of the base plate. A top plate is fixedly connected to one end of each of the four pillars. A shaping component is provided between the top plate and the base plate, and a demolding component is provided on the lower surface of the top plate. The shaping component is used for hot pressing and shaping the dome-shaped hats, and the demolding component is used for demolding the dome-shaped hats. Through the design of the base plate, support legs, pillars, top plate, shaping component, and demolding component, during use, the dome-shaped hats to be processed are placed on the surface of the shaping component for hot pressing and shaping. After hot pressing and shaping, some dome-shaped hats may stick to the surface of the shaping component. At this time, the demolding component can be used to demold these dome-shaped hats, achieving the effect of speeding up the work and saving workers the need to find additional tools for demolding.
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Description

Technical Field

[0001] This utility model belongs to the technical field of dome hats, and in particular relates to a hot pressing and shaping device for the production of dome hats. Background Technology

[0002] The bowler hat is a beloved style of cap, possessing unique charm and wide applicability. Its distinctive shape features a rounded, curved top without sharp edges, giving it a soft and flowing visual appeal. The brim varies in width; wide brims offer excellent sun protection, while narrow brims exude sophistication and style. Bowler hats are made from a rich variety of materials, from soft and comfortable cotton and breathable linen to highly insulating wool and uniquely textured leather, each contributing its own style and characteristics. For example, cotton bowler hats are suitable for casual everyday wear, offering a relaxed and comfortable feel; while leather bowler hats have a cooler vibe, perfect for creating a personalized look.

[0003] The problem with existing technology is that during the hot pressing and shaping process of dome caps, the dome caps may stick to the surface of the mold. Since the dome caps have just been processed, the surface temperature is high and they are not easy to remove, which greatly reduces the efficiency of the work. Therefore, we propose a hot pressing and shaping device for the production of dome caps. Utility Model Content

[0004] The purpose of this invention is to provide a hot pressing and shaping device for the production of dome-shaped hats, so as to solve the problems mentioned in the background art.

[0005] This utility model is implemented as follows: a hot pressing and shaping device for producing dome-shaped hats includes a base plate, with legs fixedly connected to the four corners of the lower surface of the base plate, and pillars fixedly connected to the four corners of the upper surface of the base plate. One end of each of the four pillars is fixedly connected to a top plate. A shaping component is provided between the top plate and the base plate. A demolding component is provided on the lower surface of the top plate. The shaping component is used for hot pressing and shaping the dome-shaped hat, and the demolding component is used for demolding the dome-shaped hat.

[0006] As a preferred embodiment of the present invention, the shaping component includes a cylinder, which is fixedly connected to the middle of the lower surface of the top plate, and the piston end of the cylinder is fixedly connected to an upper mold.

[0007] As a preferred embodiment of this utility model, an electric heating wire is fixedly connected to the surface of the upper mold, a controller is fixedly connected to one end of the surface of the electric heating wire, and a lower mold corresponding to the upper mold is fixedly connected to the middle of the upper surface of the base plate.

[0008] As a preferred embodiment of the present invention, the demolding assembly includes a mounting plate, two sets of mounting plates are respectively fixedly connected to both sides of the lower surface of the top plate, a rotating column is fixedly connected inside the mounting plate, and a torsion spring is sleeved on the surface of the mounting plate.

[0009] In a preferred embodiment of this invention, a movable column is fixedly connected to one end of the torsion spring, a fixed plate is fixedly connected to one side of the movable column, and a rotating rod is fixedly connected to the inside of one end of the fixed plate.

[0010] As a preferred embodiment of this utility model, a connecting plate is movably connected to the surface of the rotating rod, an arc-shaped plate is fixedly connected to one end of the connecting plate, a limiting shell is movably connected to the surface of the connecting plate, and a fixing column is fixedly connected to both the limiting shell and the mounting plate.

[0011] As a preferred embodiment of this utility model, a rotating plate is fixedly connected to the other side of the surface of the movable column, and push plates are fixedly connected to both sides of the upper surface of the upper mold.

[0012] 1. This utility model, through the design of a base plate, support legs, support columns, top plate, shaping components, and demolding components, allows the dome caps to be processed to be placed on the surface of the shaping components for hot pressing and shaping during use. After hot pressing and shaping, some dome caps may stick to the surface of the shaping components. At this time, the demolding components can be used to demold these dome caps, which can speed up the work and save workers from having to find additional tools for demolding.

[0013] 2. This utility model, through the design of a lower mold, an upper mold, a heating wire, a controller, and a cylinder, allows the dome cap to be processed to be placed on the surface of the lower mold during use. Subsequently, the cylinder will drive the upper mold to press down, so that the upper mold can just cover the surface of the lower mold. Throughout the process, the controller will keep the heating wire in a heated state to heat the dome cap, thus achieving the effect of automatically heating and shaping the dome cap.

[0014] 3. This utility model, through the design of an arc-shaped plate, connecting plate, limiting shell, fixed column, rotating rod, fixed plate, rotating column, torsion spring, movable column, mounting plate, rotating plate and push plate, when the cylinder drives the upper mold to move upward, the push plate will push the rotating plate to flip on the surface of the rotating column using the movable column. And due to the action of the rotating rod, the fixed plate will drive the connecting plate to move up and down simultaneously. The limiting shell is used to limit the movement of the connecting plate. During the movement of the connecting plate, it will drive the arc-shaped plate to push the dome cap, so that the dome cap will fall off the inner wall of the upper mold, achieving the effect of automatically demolding the dome cap. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure provided in an embodiment of the present utility model;

[0016] Figure 2 This is a partial structural schematic diagram provided in an embodiment of the present utility model;

[0017] Figure 3 This is a schematic diagram of the structure of the shaping component provided in an embodiment of this utility model.

[0018] In the diagram: 1. Base plate; 2. Support leg; 3. Support column; 4. Top plate; 5. Shaping component; 501. Lower mold; 502. Upper mold; 503. Heating wire; 504. Controller; 505. Cylinder; 6. Demolding component; 601. Arc plate; 602. Connecting plate; 603. Limiting shell; 604. Fixed column; 605. Rotating rod; 606. Fixed plate; 607. Rotating column; 608. Torsion spring; 609. Movable column; 610. Mounting plate; 611. Rotating plate; 612. Push plate. Detailed Implementation

[0019] To further understand the invention content, features and effects of this utility model, the following embodiments are provided, and detailed descriptions are given in conjunction with the accompanying drawings.

[0020] The structure of this utility model will now be described in detail with reference to the accompanying drawings.

[0021] like Figures 1 to 3 As shown in the figure, the hot pressing and shaping device for producing dome caps provided in this utility model embodiment includes a base plate 1, with support legs 2 fixedly connected to the four corners of the lower surface of the base plate 1, and support columns 3 fixedly connected to the four corners of the upper surface of the base plate 1. A top plate 4 is fixedly connected to one end of each of the four support columns 3. A shaping component 5 is provided between the top plate 4 and the base plate 1. A demolding component 6 is provided on the lower surface of the top plate 4. The shaping component 5 is used for hot pressing and shaping the dome cap, and the demolding component 6 is used for demolding the dome cap.

[0022] The above solution, through the design of base plate 1, support leg 2, support column 3, top plate 4, shaping component 5 and demolding component 6, allows the dome caps to be processed to be placed on the surface of shaping component 5 for hot pressing and shaping during use. After hot pressing and shaping, some dome caps may stick to the surface of shaping component 5. At this time, demolding component 6 can be used to demold these dome caps, which can speed up the work and save workers from finding other tools for demolding.

[0023] refer to Figure 2 The shaping component 5 includes a cylinder 505, which is fixedly connected to the middle of the lower surface of the top plate 4. An upper mold 502 is fixedly connected to the piston end of the cylinder 505. An electric heating wire 503 is fixedly connected to the surface of the upper mold 502. A controller 504 is fixedly connected to one end of the surface of the electric heating wire 503. A lower mold 501 corresponding to the upper mold 502 is fixedly connected to the middle of the upper surface of the bottom plate 1.

[0024] The above solution, through the design of the lower mold 501, upper mold 502, heating wire 503, controller 504 and cylinder 505, allows the dome cap to be processed to be placed on the surface of the lower mold 501 during use. Then, the cylinder 505 will drive the upper mold 502 to press down, so that the upper mold 502 can just cover the surface of the lower mold 501. Throughout the process, the controller 504 will control the heating wire 503 to be in a heated state, so that it heats the dome cap, achieving the effect of automatically heating and shaping the dome cap.

[0025] refer to Figure 3 The demolding assembly 6 includes a mounting plate 610. Two sets of mounting plates 610 are fixedly connected to both sides of the lower surface of the top plate 4. A rotating column 607 is fixedly connected inside the mounting plate 610. A torsion spring 608 is sleeved on the surface of the mounting plate 610. A movable column 609 is fixedly connected to one end of the torsion spring 608. A fixed plate 606 is fixedly connected to one side of the surface of the movable column 609. A rotating rod 605 is fixedly connected to one end of the fixed plate 606. A connecting plate 602 is movably connected to the surface of the rotating rod 605. An arc-shaped plate 601 is fixedly connected to one end of the connecting plate 602. A limiting shell 603 is movably connected to the surface of the connecting plate 602. A fixed column 604 is fixedly connected to both the limiting shell 603 and the mounting plate 610. A rotating plate 611 is fixedly connected to the other side of the surface of the movable column 609. Push plates 612 are fixedly connected to both sides of the upper surface of the upper mold 502.

[0026] The above scheme employs the following design: Arc plate 601, connecting plate 602, limiting shell 603, fixed column 604, rotating rod 605, fixed plate 606, rotating column 607, torsion spring 608, movable column 609, mounting plate 610, rotating plate 611, and push plate 612. When cylinder 505 moves the upper mold 502 upwards, push plate 612 pushes rotating plate 611 to rotate on the surface of rotating column 607 using movable column 609. Simultaneously, due to the action of rotating rod 605, fixed plate 606 moves connecting plate 602 up and down. Limiting shell 603 limits the movement of connecting plate 602. During its movement, connecting plate 602 drives arc plate 601 to push the dome cap, causing the dome cap to detach from the inner wall of upper mold 502, thus facilitating automatic demolding of the dome cap.

[0027] In use, the dome cap to be processed is placed on the surface of the lower mold 501. Then, the cylinder 505 drives the upper mold 502 to press down. The upper mold 502 can just cover the surface of the lower mold 501. Throughout the process, the controller 504 controls the heating wire 503 to be in a heated state, so that it heats the dome cap, which facilitates automatic heating and shaping of the dome cap. When the cylinder 505 drives the upper mold 502 to move upward, the push plate 612 pushes the rotating plate 611 to rotate on the surface of the rotating column 607 using the movable column 609. Due to the action of the rotating rod 605, the fixed plate 606 drives the connecting plate 602 to move up and down synchronously. The limiting shell 603 is used to limit the movement of the connecting plate 602. During the movement, the connecting plate 602 drives the arc plate 601 to push the dome cap, so that the dome cap falls off the inner wall of the upper mold 502, which facilitates automatic demolding of the dome cap.

[0028] In summary, this hot pressing and shaping device for producing dome caps solves the problem of dome caps sticking to the surface of the mold during the hot pressing and shaping process. This is because the dome caps are still hot and difficult to remove due to their high surface temperature after processing, which greatly reduces work efficiency.

[0029] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A hot pressing and shaping device for producing dome-shaped hats, comprising a base plate (1), characterized in that: The bottom plate (1) has four fixed legs (2) at the four corners of its lower surface and four fixed pillars (3) at the four corners of its upper surface. The four pillars (3) are all fixedly connected to a top plate (4) at one end. A shaping component (5) is provided between the top plate (4) and the bottom plate (1). A demolding component (6) is provided on the lower surface of the top plate (4). The shaping component (5) is used to heat-press and shape the dome cap, and the demolding component (6) is used to demold the dome cap.

2. The hot pressing and shaping device for producing dome-shaped hats as described in claim 1, characterized in that: The shaping component (5) includes a cylinder (505), which is fixedly connected to the middle of the lower surface of the top plate (4), and the piston end of the cylinder (505) is fixedly connected to the upper mold (502).

3. The hot pressing and shaping device for producing dome-shaped hats as described in claim 2, characterized in that: The upper mold (502) is fixedly connected to a heating wire (503), and a controller (504) is fixedly connected to one end of the heating wire (503). The lower mold (501) corresponding to the upper mold (502) is fixedly connected to the middle of the upper surface of the base plate (1).

4. The hot pressing and shaping device for producing dome-shaped hats as described in claim 3, characterized in that: The demolding assembly (6) includes a mounting plate (610), two sets of mounting plates (610) are fixedly connected to the two sides of the lower surface of the top plate (4), a rotating column (607) is fixedly connected inside the mounting plate (610), and a torsion spring (608) is sleeved on the surface of the mounting plate (610).

5. The hot pressing and shaping device for producing dome-shaped hats as described in claim 4, characterized in that: One end of the torsion spring (608) is fixedly connected to a movable column (609), a fixed plate (606) is fixedly connected to one side of the surface of the movable column (609), and a rotating rod (605) is fixedly connected to one end of the fixed plate (606).

6. The hot pressing and shaping device for producing dome-shaped hats as described in claim 5, characterized in that: The rotating rod (605) is movably connected to a connecting plate (602), and an arc plate (601) is fixedly connected to one end of the connecting plate (602). A limiting shell (603) is movably connected to the surface of the connecting plate (602), and a fixing column (604) is fixedly connected to both the limiting shell (603) and the mounting plate (610).

7. The hot pressing and shaping device for producing dome-shaped hats as described in claim 6, characterized in that: A rotating plate (611) is fixedly connected to the other side of the surface of the movable column (609), and push plates (612) are fixedly connected to both sides of the upper surface of the upper mold (502).