Lan flower bean deoiling and filtering device

CN224613336UActive Publication Date: 2026-08-11SHANDONG XIANGSHAN FOOD CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-07-25
Publication Date
2026-08-11

AI Technical Summary

Technical Problem

[0003]采用离心分离时,由于离心设备结构设计的局限性,在完成脱油工序后,油液和兰花豆的取出操作较为复杂,不仅需要额外的辅助工具,还可能因操作不当导致兰花豆破碎,影响产品品质;而静置分离虽然操作相对简单,但分离效率低,耗时较长,难以满足大规模工业化生产需求

Benefits of technology

本实用新型通过安装架、外壳、网筒、封堵组件、驱动组件等部件的合理布局,形成了一体化的脱油过滤系统,利用驱动组件带动网筒高速旋转,产生强大的离心力,能够快速、高效地将兰花豆中的油脂分离出来,且分离后的油脂和兰花豆能够独立下料,极大地缩短了生产周期,无需复杂的操作流程,降低了操作人员的工作强度。

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Abstract

This utility model relates to the field of oil degreasing and filtration technology, and discloses an orchid bean oil degreasing and filtration device. It adopts centrifugal method to realize the independent feeding of oil and orchid beans after the oil degreasing process, which greatly improves production efficiency. It includes a mounting frame with an outer shell. The mounting frame has a discharge pipe and a liquid discharge pipe at the bottom of the outer shell. The outer shell has a mounting shell with a feeding hopper at the top. A screen cylinder is vertically rotatably connected inside the outer shell. The upper and lower ends of the screen cylinder are open and the bottom end is equipped with a sealing component to divide the inside of the outer shell into an oil degreasing chamber connected to the discharge pipe and a liquid discharge chamber connected to the liquid discharge pipe. The top of the screen cylinder extends to the outside of the outer shell and is positioned directly opposite the feeding end of the feeding hopper, and is connected to a drive component set in the mounting shell.
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Description

Technical Field

[0001] This utility model relates to the field of oil removal and filtration technology, and more specifically, to an oil removal and filtration device for orchid beans. Background Technology

[0002] In the orchid bean processing industry, oil removal and filtration is a key production step. Traditional oil removal and filtration methods mainly employ centrifugal separation or static separation.

[0003] When centrifugal separation is used, due to the limitations of the centrifuge equipment's structural design, the removal of oil and orchid beans after the oil removal process is quite complicated. It not only requires additional auxiliary tools, but also may cause the orchid beans to break due to improper operation, affecting product quality. While static separation is relatively simple to operate, it has low separation efficiency and takes a long time, making it difficult to meet the needs of large-scale industrial production. Utility Model Content

[0004] The purpose of this invention is to solve the problems mentioned in the background art, and to propose an oil extraction and filtration device for orchid beans.

[0005] The technical solution adopted by this utility model to solve its technical problem is: An oil extraction and filtration device for orchid beans includes a mounting frame with an outer shell. The bottom of the mounting frame has a discharge pipe and a liquid discharge pipe. The outer shell has a mounting shell with a feed hopper at the top. A screen cylinder is vertically rotatably connected inside the outer shell. The screen cylinder is open at both ends and has a sealing component at the bottom to divide the interior of the outer shell into an oil extraction chamber connected to the discharge pipe and a liquid discharge chamber connected to the liquid discharge pipe. The top of the screen cylinder extends to the outside of the outer shell and is positioned directly opposite the discharge end of the feed hopper, and is connected to a drive component located inside the mounting shell.

[0006] Furthermore, the above solution includes a sealing assembly comprising a partition tube, the bottom end of which is disposed within the outer shell and communicates with the discharge pipe, the top end of which is rotatably connected to the bottom end of the mesh cylinder, and two stop blocks connected inside the partition tube. The two stop blocks, when combined, form a circular structure that matches the structure of the bottom end of the mesh cylinder, for sealing the bottom end of the mesh cylinder. Two first electric push rods are also installed inside the partition tube, each end of which is connected to a receiving block. The receiving block is located below the stop block and the two blocks are in contact, so that the operation of the first electric push rod drives the receiving block to move, causing the stop block to flip.

[0007] Furthermore, the above solution includes a 0.5-2mm gap between the circular structure and the mesh cylinder to prevent the mesh cylinder from contacting the stop block during rotation, thus avoiding wear on the stop block and the mesh cylinder.

[0008] Furthermore, the above solution includes a drive motor, which is housed within the mounting housing and connected to the mesh cylinder via a drive unit, so that the drive motor drives the mesh cylinder to rotate via the drive unit.

[0009] Furthermore, the above solution further includes a drive unit that employs one of belt drive, chain drive, or gear drive.

[0010] Furthermore, the above solution includes an oil scraping assembly installed on the outer casing, which can move up and down along the inner wall of the outer casing.

[0011] Furthermore, the above solution includes a second electric push rod, which is vertically disposed outside the housing. The telescopic end of the second electric push rod is connected to a slide rod, which is vertically slidably disposed on the top of the housing. The bottom end of the slide rod extends into the housing and is connected to a cleaning ring. The cleaning ring is provided with a rubber ring that contacts the inner wall of the housing.

[0012] Furthermore, in the retracted state, the rubber ring of the second electric actuator is positioned close to the lower part of the inner wall of the housing to improve space utilization.

[0013] Furthermore, the above solution includes a number of bristles on the inner wall of the cleaning ring that come into contact with the mesh cylinder, so as to remove impurities attached to the surface of the mesh cylinder and clogging the mesh holes through friction and scraping.

[0014] Compared with the prior art, the beneficial effects of this utility model are: This utility model forms an integrated oil removal and filtration system through the rational layout of components such as the mounting frame, outer shell, mesh cylinder, sealing component, and drive component. The drive component drives the mesh cylinder to rotate at high speed, generating a strong centrifugal force, which can quickly and efficiently separate the oil from the orchid beans. The separated oil and orchid beans can be fed separately, which greatly shortens the production cycle, eliminates the need for complicated operating procedures, and reduces the workload of operators. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 for Figure 1 A magnified view of part A in the diagram; Figure 3 This is a schematic diagram showing the installation location of the oil scraper assembly; Figure 4 This is a diagram showing the installation position of the brush bristles; The components include: 1. Mounting frame; 2. Housing; 21. Discharge pipe; 22. Drain pipe; 23. Mounting shell; 24. Feed hopper; 3. Mesh cylinder; 4. Sealing assembly; 41. Divider pipe; 42. Stop block; 43. First electric push rod; 44. Receiving block; 5. Drive assembly; 51. Drive motor; 52. Drive unit; 6. Oil scraping assembly; 61. Second electric push rod; 62. Slide rod; 63. Cleaning ring; 64. Rubber ring; 7. Brush bristles. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present utility model, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model. The present utility model will be further described with reference to the accompanying drawings and embodiments: An oil-removing and filtering device for orchid beans, see attached document. Figure 1 As shown, the device includes a mounting frame 1, on which a housing 2 is mounted. The bottom of the housing 2 has a discharge pipe 21 and a liquid discharge pipe 22 for discharging orchid beans and draining liquid. A mounting shell 23 is mounted on the housing 2, and a feed hopper 24 is located at the top of the mounting shell 23, serving as the input port for the orchid beans. Additionally, a mesh cylinder 3 is vertically rotatably connected inside the housing 2. The mesh cylinder 3 is open at both ends and has a sealing component 4 at its bottom, dividing the interior of the housing 2 into an oil removal chamber and a liquid discharge chamber. The oil removal chamber is connected to the discharge pipe 21 to facilitate the discharge of the oil-removed orchid beans. The liquid discharge chamber is connected to the liquid discharge pipe 22 to collect the oil generated during the oil removal process. When the sealing component 4 is open, the oil-removed orchid beans inside the mesh cylinder 3 can be smoothly discharged through the discharge pipe 21. The top of the mesh cylinder 3 extends to the outside of the outer shell 2 and is positioned directly opposite the discharge end of the feed hopper 24 to ensure that the material can smoothly enter the mesh cylinder 3. At the same time, the mesh cylinder 3 is connected to the drive component 5 located in the mounting shell 23, so that the drive component 5 can drive the mesh cylinder 3 to rotate at high speed when it is running, thereby realizing the centrifugal deoiling operation of the orchid beans.

[0017] In the specific implementation of this utility model, the outer shell 2 is supported by the mounting frame 1, and the mesh cylinder 3 inside the outer shell 2 is rotated at high speed by the drive component 5. Centrifugal force is used to degrease the orchid beans inside the mesh cylinder 3. The oil enters the drainage chamber through the mesh of the mesh cylinder 3 and is discharged through the drainage pipe 22. The degreased orchid beans are discharged through the discharge pipe 21 when the sealing component 4 is opened. Its structure is compact and easy to operate. It can efficiently separate oil and orchid beans and is easy to clean and maintain. When using it, you only need to complete the steps of preparation, feeding, degreasing, discharging and drainage cleaning to achieve continuous operation.

[0018] For the above scheme, please refer to the appendix for details. Figure 2As shown, the sealing assembly 4 includes a partition tube 41. The bottom end of the partition tube 41 is located inside the outer shell 2 and is connected to the discharge pipe 21. The top end of the partition tube 41 is rotatably connected to the bottom end of the mesh cylinder 3. Two stop blocks 42 are flipped and connected inside the partition tube 41. The two stop blocks 42 are combined to form a circular structure that matches the bottom structure of the mesh cylinder 3. This structure is used to seal the bottom end of the mesh cylinder 3. There is a gap of 0.5-2mm between the circular structure and the mesh cylinder 3 to avoid the mesh cylinder 3 from contacting the stop blocks 42 during rotation, thus preventing wear on the stop blocks 42 and the mesh cylinder 3. Two first electric push rods 43 are also installed inside the partition tube 41. Each end of the two first electric push rods 43 is connected to a receiving block 44. The receiving block 44 is located below the stop block 42 and the two are in contact, so that the operation of the first electric push rod 43 drives the receiving block 44 to move, causing the stop block 42 to flip.

[0019] In the sealing assembly 4, the partition pipe 41 is connected to the discharge pipe 21 and is rotatably connected to the bottom end of the mesh cylinder 3. The two internal baffles 42 are combined to form a circular structure that fits the bottom end of the mesh cylinder 3 for sealing. During degreasing, the baffles 42 are combined to seal the bottom end of the mesh cylinder 3 to prevent the orchid beans from falling. After degreasing, the first electric push rod 43 drives the baffles 42 to flip and open, so that the bottom end of the mesh cylinder 3 is opened, and the orchid beans are discharged through the discharge pipe 21 under the action of gravity.

[0020] For the above scheme, please refer to the appendix for details. Figure 1 As shown, the drive assembly 5 includes a drive motor 51, which is disposed inside the mounting housing 23. The drive motor 51 is connected to the mesh cylinder 3 through a drive unit 52, so that the drive motor 51 operates to drive the mesh cylinder 3 to rotate through the drive unit 52. The drive unit 52 adopts one of the existing technologies of belt drive, chain drive or gear drive.

[0021] When in use, the drive motor 51 operates, and the drive unit 52 efficiently transmits power to the screen cylinder 3, causing it to rotate at high speed to achieve centrifugal deoiling of orchid beans. The speed of the drive motor 51 can be adjusted according to production needs and the deoiling process requirements to improve the deoiling effect.

[0022] In the above solution, considering that grease and fine impurities will adhere to the inner wall of the outer shell 2 during the degreasing process, in order to reduce the grease and impurities on the inner wall of the outer shell 2, the following is provided (see attached diagram). Figure 3 As shown, an oil scraping assembly 6 is installed on the outer casing 2, and the oil scraping assembly 6 can move up and down along the inner wall of the outer casing 2. Specifically, the oil scraping assembly 6 includes a second electric push rod 61, which is vertically arranged outside the outer casing 2, and the telescopic end of the second electric push rod 61 is connected to a slide rod 62. The slide rod 62 is vertically slidably arranged on the top of the outer casing 2, and the bottom end of the slide rod 62 extends into the inner casing 2 and is connected to a cleaning ring 63. The cleaning ring 63 is provided with a rubber ring 64 that contacts the inner wall of the outer casing 2. When the second electric push rod 61 is retracted, the rubber ring 64 is close to the lower part of the inner wall of the outer casing 2 to improve space utilization.

[0023] In this design, when the second electric push rod 61 extends and retracts, it drives the slide rod 62 to move up and down, and the cleaning ring 63 moves along the inner wall of the outer casing 2. The rubber ring 64 scrapes off the attached grease and fine impurities, effectively reducing the accumulation of oil on the inner wall of the outer casing 2. In use, after the degreasing work is completed, the second electric push rod 61 is activated to control the cleaning ring 63 to move up and down repeatedly. After cleaning is completed, the second electric push rod 61 is retracted to ensure continuous and efficient cleaning.

[0024] In addition, considering the potential for impurities to clog the screen cylinder 3 during the oil removal process, therefore, please refer to the appendix. Figure 4 As shown, the inner wall of the cleaning ring 63 is provided with several bristles 7 that come into contact with the mesh cylinder 3.

[0025] In this design, the brush bristles 7 function during the operation of the oil scraping assembly 6. When the second electric push rod 61 drives the slide rod 62 to move the cleaning ring 63 up and down along the inner wall of the outer shell 2, the brush bristles 7, which are in close contact with the mesh cylinder 3, penetrate deep into the mesh holes of the mesh cylinder 3. Through friction and scraping, the impurities attached to the surface of the mesh cylinder 3 and those clogging the mesh holes are removed, thus achieving synchronous cleaning of the mesh cylinder 3 and ensuring that the mesh cylinder 3 always maintains a good state of filtration and oil removal.

[0026] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The descriptions of the above embodiments and specifications are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of protection claimed by this utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A filter device for removing oil from orchid beans, comprising a mounting frame (1), a housing (2) mounted on the mounting frame (1), and a discharge pipe (21) and a liquid discharge pipe (22) at the bottom of the housing (2); characterized in that: The outer shell (2) is provided with a mounting shell (23), and the top of the mounting shell (23) is provided with a feed hopper (24); A mesh cylinder (3) is vertically rotatably connected inside the outer shell (2). The mesh cylinder (3) is open at both ends and has a sealing component (4) at the bottom end, so as to divide the interior of the outer shell (2) into an oil removal chamber connected to the discharge pipe (21) and a discharge chamber connected to the discharge pipe (22). The top of the mesh cylinder (3) extends to the outside of the outer shell (2) and is positioned directly opposite the discharge end of the feed hopper (24), and is connected to the drive assembly (5) located inside the mounting shell (23); The sealing assembly (4) includes a diaphragm (41); The bottom end of the partition tube (41) is located inside the outer shell (2) and is connected to the discharge pipe (21). The top end of the partition tube (41) is rotatably connected to the bottom end of the mesh cylinder (3). Two baffles (42) are flipped inside the partition tube (41). The two baffles (42) are combined to form a circular structure that matches the bottom structure of the mesh cylinder (3) and is used to seal the bottom end of the mesh cylinder (3). Two first electric push rods (43) are also installed inside the partition tube (41). Each end of the two first electric push rods (43) is connected to a receiving block (44). The receiving block (44) is located below the stop block (42) and the two are in contact. The drive assembly (5) includes a drive motor (51); The drive motor (51) is located inside the mounting housing (23), and the drive motor (51) is connected to the mesh cylinder (3) via the drive unit (52).

2. The orchid bean oil extraction and filtration device according to claim 1, characterized in that: There is a gap of 0.5-2mm between the circular structure and the mesh cylinder (3).

3. The orchid bean oil extraction and filtration device according to claim 1, characterized in that: The drive unit (52) adopts one of belt drive, chain drive or gear drive.

4. The orchid bean oil extraction and filtration device according to claim 1, characterized in that: The outer casing (2) is equipped with an oil scraping assembly (6); The oil scraper assembly (6) can move up and down along the inner wall of the outer casing (2).

5. The orchid bean oil extraction and filtration device according to claim 4, characterized in that: The oil scraping assembly (6) includes a second electric push rod (61); The second electric push rod (61) is vertically installed outside the outer shell (2), and the telescopic end of the second electric push rod (61) is connected to a slide rod (62). The slide rod (62) is vertically slidably installed on the top of the outer shell (2), and the bottom end of the slide rod (62) extends into the interior of the outer shell (2) and is connected to a cleaning ring (63). The cleaning ring (63) is provided with a rubber ring (64) that contacts the inner wall of the outer shell (2).

6. The orchid bean oil extraction and filtration device according to claim 5, characterized in that: When the second electric push rod (61) is in the retracted state, the rubber ring (64) is close to the lower part of the inner wall of the outer shell (2).

7. The orchid bean oil extraction and filtration device according to claim 6, characterized in that: The inner wall of the cleaning ring (63) is provided with several bristles (7) that come into contact with the mesh cylinder (3).