A gas-liquid separation device for MVR evaporation
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-22
- Publication Date
- 2026-08-11
AI Technical Summary
[0005]为了克服现有的在MVR蒸发过程中,分离罐内表面往往会出现凝珠现象,不仅会影响蒸发效率,还可能对设备造成腐蚀,增加维护成本的缺点,本实用新型提供一种能够对悬浮在罐体内顶部的凝珠进行刮除,避免影响蒸发效率,提高分离罐使用寿命的MVR蒸发的气液分离装置
[0012]与现有技术相比,本实用新型具有以下优点:本实用新型通过在风扇启动后,使得支撑件转动,使得顶板向上移动,再通过顶板与转动架的挤压配合,使得转动架转动对分离罐内顶部的凝珠进行刮落,达到了能够对悬浮在罐体内顶部的凝珠进行刮除,避免影响蒸发效率,提高分离罐使用寿命的效果。
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Figure CN224613406U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of MVR evaporation technology, and in particular to a gas-liquid separation device for MVR evaporation. Background Technology
[0002] In industries such as chemicals, pharmaceuticals, and petrochemicals, MVR (Mechanical Vapor Recompression) evaporation technology has been widely used due to its high efficiency and energy saving characteristics. MVR evaporation systems provide a heat source by compressing and reusing the secondary steam generated within the system, which significantly reduces energy consumption.
[0003] In existing MVR evaporation processes, especially when processing materials containing a large amount of water vapor, condensation often occurs on the inner surface of the separator. These condensation beads remain suspended and adhere to the inner wall of the separator for a long time, which not only affects the evaporation efficiency, but may also cause corrosion to the equipment, increase maintenance costs, and even affect the quality and purity of the product.
[0004] Therefore, a gas-liquid separation device for MVR evaporation has been developed that can scrape off condensates suspended at the top of the tank to avoid affecting evaporation efficiency and improve the service life of the separator. Utility Model Content
[0005] To overcome the shortcomings of existing MVR evaporation processes where condensation often occurs on the inner surface of the separator, which not only affects evaporation efficiency but may also cause corrosion and increase maintenance costs, this invention provides a gas-liquid separation device for MVR evaporation that can scrape off condensation suspended at the top of the separator, thereby avoiding impact on evaporation efficiency and improving the service life of the separator.
[0006] Technical solution: A gas-liquid separation device for MVR evaporation includes a separation tank, an inlet pipe, an outlet pipe, a liquid collection filter, a liquid outlet pipe, a solenoid valve, and a liquid guide pipe. The inlet pipe is connected to the left side of the separation tank, the outlet pipe is connected to the right side of the separation tank, the liquid collection filter is connected to the lower side of the separation tank, the liquid outlet pipe is connected to the lower side of the liquid collection filter, the solenoid valve is installed on the liquid outlet pipe, and the liquid guide pipe is connected inside the separation tank.
[0007] Furthermore, it is particularly preferred that both the intake pipe and the exhaust pipe are connected to flanges.
[0008] In addition, it is particularly preferred that a flow channel is opened on the right side of the liquid guide tube.
[0009] In addition, it is particularly preferred that the device also includes a cyclone plate, a support frame, a fan, and a connecting frame. The cyclone plate is connected to the outside of the liquid guide tube and is connected to the inner wall of the separator. The support frame is connected to the inside of the air inlet tank, and the fan is rotatably connected to the support frame. The connecting frame is connected to the right side of the fan.
[0010] Furthermore, it is particularly preferred that the connecting frame has a diamond-shaped structure.
[0011] Furthermore, it is particularly preferred that the container also includes a top plate, a connecting column, a rotating frame, and a torsion spring. The connecting column is connected to the top of the separator, the rotating frame is rotatably connected to the connecting column, the torsion spring is connected between the rotating frame and the connecting column, the top plate is rotatably connected to the lower outer side of the connecting column, the top plate is slidably connected to the liquid guide pipe, the top plate is press-fitted with the connecting frame, and the top plate is press-fitted with the rotating frame.
[0012] Compared with the prior art, the present invention has the following advantages: After the fan is started, the support rotates, causing the top plate to move upward. Then, through the squeezing and cooperation between the top plate and the rotating frame, the rotating frame rotates to scrape off the condensate on the top of the separator, thus achieving the effect of scraping off the condensate suspended on the top of the separator, avoiding affecting the evaporation efficiency and improving the service life of the separator. Attached Figure Description
[0013] Figure 1 This is a three-dimensional structural diagram of the present invention.
[0014] Figure 2 This is a partial cross-sectional perspective view of the present invention.
[0015] Figure 3 This is a partial three-dimensional structural diagram of the present invention.
[0016] The above-mentioned attached drawings include the following reference numerals: 1. Separator tank, 2. Inlet pipe, 3. Outlet pipe, 4. Liquid collection filter, 5. Liquid outlet pipe, 6. Solenoid valve, 7. Liquid guide pipe, 8. Cyclone plate, 9. Support frame, 10. Fan, 11. Connecting frame, 12. Top plate, 13. Connecting column, 14. Rotating frame, 15. Torsion spring. Detailed Implementation
[0017] Although this invention may be described with respect to a particular application or industry, those skilled in the art will recognize its broader applicability. Those skilled in the art will understand that terms such as "above," "below," "upward," "downward," etc., are used to describe the drawings and not to indicate a limitation on the scope of the invention as defined by the appended claims. Any numerical designations such as "first" or "second" are merely illustrative and not intended to limit the scope of the invention in any way.
[0018] A gas-liquid separation device for MVR evaporation, such as Figures 1-3As shown, the system includes a separator 1, an inlet pipe 2, an outlet pipe 3, a liquid collection filter 4, a liquid outlet pipe 5, a solenoid valve 6, a liquid guide pipe 7, a cyclone plate 8, a support frame 9, a fan 10, a connecting frame 11, a top plate 12, a connecting column 13, a rotating frame 14, and a torsion spring 15. The inlet pipe 2 is connected to the left side of the separator 1, and the outlet pipe 3 is connected to the right side. Both the inlet pipe 2 and the outlet pipe 3 are connected to flanges. The liquid collection filter 4 is connected to the lower side of the separator 1, and the liquid outlet pipe 5 is connected to the lower side of the liquid collection filter 4. A solenoid valve 6 is installed on the liquid outlet pipe 5. The liquid guide pipe 7 is connected inside the separator 1, and a guide groove is opened on the right side of the liquid guide pipe 7. A cyclone plate 8 is connected to the outside of the liquid pipe 7. The cyclone plate 8 is connected to the inner wall of the separator 1. A support frame 9 is connected inside the air inlet tank. A fan 10 is rotatably connected to the support frame 9. A connecting frame 11 is connected to the right side of the fan 10. The connecting frame 11 has a diamond-shaped structure. A connecting column 13 is connected to the top inside the separator 1. A rotating frame 14 is rotatably connected to the connecting column 13. A torsion spring 15 is connected between the rotating frame 14 and the connecting column 13. A top plate 12 is rotatably connected to the lower outer side of the connecting column 13. The top plate 12 is slidably connected to the liquid guide pipe 7. The top plate 12 is squeezed into the connecting frame 11 and the rotating frame 14.
[0019] When using this invention, first move the separator 1 to the gas-liquid separation area of the MVR, then connect the inlet pipe 2 and outlet pipe 3 to the MVR evaporator, so that the gas-liquid mixture enters the separator 1 from the inlet pipe 2. Under the obstruction of the liquid guide pipe 7 and the guidance of the cyclone plate 8, a swirling effect is generated, causing the liquid in the gas-liquid mixture to be thrown against the inner wall of the separator 1 under centrifugal force, and then slide down the lower part of the separator 1 into the liquid collection filter 4. After being filtered by the liquid collection filter 4, it flows into the outlet pipe 5. By opening the solenoid valve 6, the separated liquid in the outlet pipe 5 can be removed. At the same time, the gas separated by centrifugation will flow back into the upper part of the separator 1 from the liquid guide pipe 7. When the gas-liquid mixture enters the outlet pipe 3, start the fan 10 on the support frame 9 to make the fan 10 rotate, accelerating the flow speed of the gas-liquid mixture, thereby improving the gas-liquid separation effect. The separated gas then enters the separator 1. After the top part is removed, condensate may form at the top of the separator 1. When the fan 10 is started, the support rotates. Through the pressing fit between the support frame 9 and the top plate 12, the top plate 12 moves upward. Then, through the pressing fit between the top plate 12 and the rotating frame 14, the rotating frame 14 rotates on the connecting column 13. The torsion spring 15 is compressed and contracts, causing the rotating frame 14 to rotate and scrape off the condensate at the top of the separator 1. The scraped water droplets will flow into the liquid collection filter 4 along the guide groove on the right side of the liquid guide pipe 7, and then into the liquid outlet pipe 5. Afterward, the connecting frame 11 rotates and disengages from the top plate 12, causing the top plate 12 to move downward. The torsion spring 15 returns to its original position, causing the rotating frame 14 to rotate and reset. This achieves intermittent scraping off of the condensate suspended at the top of the separator 1, thus effectively removing the condensate suspended at the top of the tank, avoiding affecting the evaporation efficiency, and improving the service life of the separator 1.
[0020] The above embodiments are provided for those skilled in the art to implement or use the present invention. Those skilled in the art can make various modifications or changes to the above embodiments without departing from the inventive concept of the present invention. Therefore, the protection scope of the present invention is not limited to the above embodiments, but should be the maximum scope that conforms to the innovative features mentioned in the claims.
Claims
1. A gas-liquid separation device for MVR evaporation, characterized in that, It includes a separator (1), an air inlet pipe (2), an air outlet pipe (3), a liquid collection filter (4), a liquid outlet pipe (5), a solenoid valve (6), and a liquid guide pipe (7). The air inlet pipe (2) is connected to the left side of the separator (1), the air outlet pipe (3) is connected to the right side of the separator (1), the liquid collection filter (4) is connected to the lower side of the separator (1), the liquid outlet pipe (5) is connected to the lower side of the liquid collection filter (4), the solenoid valve (6) is installed on the liquid outlet pipe (5), and the liquid guide pipe (7) is connected inside the separator (1).
2. The gas-liquid separation device for MVR evaporation according to claim 1, characterized in that, Flanges are connected to both the air inlet pipe (2) and the air outlet pipe (3).
3. The gas-liquid separation device for MVR evaporation according to claim 1, characterized in that, A flow channel is opened on the right side of the liquid guide tube (7).
4. A gas-liquid separation device for MVR evaporation according to claim 1, characterized in that, It also includes a cyclone plate (8), a support frame (9), a fan (10) and a connecting frame (11). The outside of the liquid guide pipe (7) is connected to the cyclone plate (8), the cyclone plate (8) is connected to the inner wall of the separator (1), the air inlet tank is connected to the support frame (9), the support frame (9) is rotatably connected to the fan (10), and the fan (10) is connected to the right side of the connecting frame (11).
5. A gas-liquid separation device for MVR evaporation according to claim 4, characterized in that, The connecting frame (11) has a rhomboid structure.
6. A gas-liquid separation device for MVR evaporation according to claim 4, characterized in that, It also includes a top plate (12), a connecting column (13), a rotating frame (14) and a torsion spring (15). The top of the separator (1) is connected to the connecting column (13), the rotating frame (14) is rotatably connected to the connecting column (13), the torsion spring (15) is connected between the rotating frame (14) and the connecting column (13), the top plate (12) is rotatably connected to the lower outer side of the connecting column (13), the top plate (12) is slidably connected to the liquid guide pipe (7), the top plate (12) is squeezed and fitted with the connecting frame (11), and the top plate (12) is squeezed and fitted with the rotating frame (14).