Water curtain dust removal device

Abstract

This utility model discloses a water curtain dust removal device, belonging to the technical field of water curtain dust removal equipment. The water curtain dust removal device includes a dust removal cabinet, on the upper surface of which a dust removal centrifugal fan is installed. A spray circulation mechanism is installed on one side of the dust removal cabinet. This utility model, through the dual action of the water curtain formed by the water curtain generating pipe and the water mist from the spray pipe, combined with the air guiding design of the air guide plate in the purification channel, significantly improves the dust capture rate, especially for fine dust. In the spray circulation mechanism, the sewage collection tank, the filter box, and the circulating water pump form a closed-loop system. The water purified by the filter screen can be reused, saving more than 60% of water compared with traditional spray equipment.

Description

Technical Field

[0001] This utility model specifically relates to the field of detection device technology, and more specifically to a water curtain dust removal device. Background Technology

[0002] Dust pollution is a long-standing and prominent problem in industrial production, mineral processing, and construction. Large amounts of dust not only lead to accelerated equipment wear and reduced production precision, but also cause serious damage to the respiratory system of operators, increasing the risk of occupational diseases. Furthermore, it pollutes the surrounding atmosphere, failing to meet environmental protection regulations.

[0003] Traditional dust collection equipment has many limitations: simple filter bag dust collectors are prone to clogging, requiring frequent filter media replacements and resulting in high maintenance costs; cyclone dust collectors have low efficiency in capturing fine dust, and their purification effect is limited; while ordinary spray dust collectors can capture some dust, they are mostly open-type water supply systems, resulting in serious water waste, and the wastewater is discharged directly without treatment, easily causing secondary pollution. In addition, some equipment has complex structures and poor coordination between components, making it difficult to adapt to the purification needs of high concentrations and multiple types of dust, resulting in unstable dust collection efficiency and failing to meet increasingly stringent environmental standards and actual working conditions on production sites. Utility Model Content

[0004] The purpose of this utility model is to provide a water curtain dust removal device, which integrates a dust removal centrifugal fan and a spray circulation mechanism with a dust removal cabinet. The water curtain dust removal device has the characteristics of high efficiency in purifying dust, recycling water resources, convenient maintenance, and strong adaptability, thereby solving the technical problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A water curtain dust removal device, including

[0007] A dust collector cabinet, with a dust collector centrifugal fan installed on its upper surface; a spray circulation mechanism is installed on one side of the dust collector cabinet.

[0008] The spray circulation mechanism includes a sewage collection tank with a sediment discharge port on the rear side and a filter box connected to the rear side. The filter box has multiple filter screens arranged in a rectangular array inside and a handle and maintenance cover installed at the top. The rear side of the filter box is connected to the circulating water pump through a quick-connect coupling.

[0009] As a further technical solution of this utility model, the upper end of the circulating water pump is connected to the main water supply pipe, and the upper end of the main water supply pipe is connected to branch water pipe one and branch water pipe two respectively through quick-connect couplings.

[0010] As a further technical solution of this utility model, the other end of the branch water pipe is connected to the spray pipe, and the spray pipe is located inside the purification channel.

[0011] As a further technical solution of this utility model, the lower end of the second branch water pipe is connected to the water curtain generating pipe, and multiple water curtain nozzles are installed on the water curtain generating pipe in a rectangular array, and the front side of the water curtain generating pipe is mounted on the mounting plate.

[0012] As a further technical solution of this utility model, the mounting plate is fixedly installed on the inner side of the upper end of the main frame, a water receiving groove is provided on the inner side of the lower end of the main frame, and a drainage groove is provided on the inner side of the lower end of the main frame, and the drainage groove is connected to the left side of the sewage collection box.

[0013] As a further technical solution of this utility model, a flow equalization plate is fixedly installed on the inner side of the main frame, and the flow equalization plate is located at the lower end of multiple water curtain nozzles on the water curtain generating pipe; a purification channel is installed on the rear side of the flow equalization plate, and multiple air guide plates are installed in the purification channel.

[0014] As a further technical solution of this utility model, the upper end of the purification channel is provided with an exhaust port, and the upper end of the exhaust port is provided with a dust removal centrifugal fan; a control box is installed on the upper outer surface of the right side of the frame.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] This utility model, through the dual effects of the water curtain formed by the water curtain generating pipe and the water mist of the spray pipe, combined with the air guiding design of the air guide plate in the purification channel, greatly improves the dust capture rate, especially the purification effect of fine dust.

[0017] In this utility model, the sewage collection tank, filter tank and circulating water pump form a closed loop system in the spray circulation mechanism. The water purified by the filter screen can be reused, saving more than 60% of water compared with traditional spray equipment.

[0018] In this invention, the handle-style inspection cover at the top of the filter box is easy to open quickly for cleaning or replacement of the filter screen; all pipes are connected by quick-connect couplings, which improves disassembly and assembly efficiency by 50% and reduces maintenance costs.

[0019] In this invention, the flow equalization plate ensures that the gas flows evenly through the water curtain, avoiding excessively high local concentrations that could affect the purification effect; the drainage trough is directly connected to the sewage collection tank, reducing the risk of sewage residue and secondary pollution.

[0020] This utility model allows for flexible adjustment of fan speed and spray flow rate via a control box, making it suitable for scenarios with varying dust emission levels, such as mines and workshops. Furthermore, the main frame adopts a modular design, facilitating installation and expansion. Attached Figure Description

[0021] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0022] Figure 2 This utility model Figure 1 Top view.

[0023] Figure 3 This utility model Figure 2 A schematic diagram of the split structure.

[0024] Figure 4 This utility model Figure 3 A schematic diagram of the split structure.

[0025] Figure 5 This utility model Figure 4 A schematic diagram of the split structure.

[0026] Figure 6 This utility model Figure 5 A schematic diagram of the split structure.

[0027] Figure 7 This utility model Figure 4 A magnified view of a portion of the image.

[0028] Figure 8 This utility model Figure 6 A magnified view of a portion of the image.

[0029] In the diagram: 1-Dust removal cabinet, 2-Dust removal centrifugal fan, 3-Spray circulation mechanism;

[0030] 11-Main frame, 12-Water inlet trough, 13-Drainage trough, 14-Mounting plate, 15-Flow equalization plate, 16-Purification channel, 17-Control box;

[0031] 31-Sewage collection box, 32-Filter box, 33-Filter screen, 34-Handle and maintenance cover, 35-Circulating water pump, 36-Main water supply pipe, 37-Branch water pipe one, 38-Spray pipe, 39-Branch water pipe two, 310-Water curtain generating pipe. Detailed Implementation

[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0033] Please see Figure 1-8In this embodiment of the utility model, a water curtain dust removal device includes a dust removal cabinet 1, on the upper surface of which a dust removal centrifugal fan 2 is installed; a spray circulation mechanism 3 is installed on one side of the dust removal cabinet 1.

[0034] The spray circulation mechanism 3 includes a sewage collection tank 31. The sewage collection tank 31 has a sediment discharge port on the rear side and a filter box 32 connected to the rear side. The filter box 32 has multiple filter screens 33 arranged in a rectangular array on the inner side and a handle and maintenance cover 34 installed at the top. The rear side of the filter box 32 is connected to the circulating water pump 35 through a quick-connect coupling.

[0035] The upper end of the circulating water pump 35 is connected to the main water supply pipe 36, and the upper end of the main water supply pipe 36 is connected to the branch water pipe 37 and the branch water pipe 39 respectively through quick-connect couplings.

[0036] The other end of the branch water pipe 37 is connected to the spray pipe 38, which is located inside the purification channel 16.

[0037] The lower end of the branch water pipe 39 is connected to the water curtain generating pipe 310. Multiple water curtain nozzles are installed on the water curtain generating pipe 310 in a rectangular array, and the front side of the water curtain generating pipe 310 is mounted on the mounting plate 14.

[0038] By adopting the above technical solution, the dual effects of the water curtain formed by the water curtain generating pipe 310 and the water mist of the spray pipe 38, combined with the air guiding design of the air guide plate in the purification channel 16, greatly improve the dust capture rate, especially the purification effect of fine dust.

[0039] In the spray circulation mechanism 3, the sewage collection tank 31, the filter box 32 and the circulating water pump 35 form a closed loop system. The water purified by the filter screen 33 can be reused, saving more than 60% of water compared with traditional spray equipment.

[0040] The handle and inspection cover 34 at the top of the filter box 32 make it easy to quickly open for cleaning or replacement of the filter screen 33; all pipes are connected by quick-connect couplings, which improves disassembly and assembly efficiency by 50% and reduces maintenance costs.

[0041] The handle and inspection cover 34 at the top of the filter box 32 make it easy to open quickly for cleaning or replacement of the filter screen 33; all pipes are connected by quick-connect couplings, which improves disassembly and assembly efficiency by 50% and reduces maintenance costs.

[0042] In this embodiment, the mounting plate 14 is fixedly installed on the inner side of the upper end of the main frame 11, the inner side of the lower end of the main frame 11 is provided with a water receiving groove 12, and the inner side of the lower end of the main frame 11 is provided with a drainage groove 13, which is connected to the left side of the sewage collection box 31.

[0043] A flow equalization plate 15 is fixedly installed on the inner side of the main frame 11. The flow equalization plate 15 is located at the lower end of multiple water curtain nozzles on the water curtain generating pipe 310. A purification channel 16 is installed on the rear side of the flow equalization plate 15. Multiple air guide plates are installed in the purification channel 16.

[0044] The purification channel 16 is provided with an exhaust port at the upper end, and a dust removal centrifugal fan 2 is provided at the upper end of the exhaust port; a control box 17 is installed on the upper outer surface of the right side of the frame 11.

[0045] By adopting the above technical solution, the fan speed and spray flow can be flexibly adjusted through the control box 17, which is suitable for scenarios with different dust emission levels such as mines and workshops. In addition, the main frame 11 adopts a modular design, which is convenient for installation and expansion.

[0046] The working principle of this utility model is as follows: the centrifugal fan 2 generates negative pressure, which draws the dust-laden gas from the outside into the dust collection cabinet 1 and guides it to the top of the flow equalization plate 15 via the main frame 11; the circulating water pump 35 delivers the clean water treated by the filter box 32 to the main water supply pipe 36, wherein the branch water pipe 39 guides the water into the water curtain generating pipe 310, and a uniform water curtain is formed through the rectangular array water curtain nozzles; when the dust-laden gas passes through the water curtain, large dust particles are directly intercepted by the water curtain, and some dust falls into the water receiving tank 12 with the water flow.

[0047] After the gas is initially treated by the water curtain, it is evenly distributed by the flow equalization plate 15 and enters the purification channel 16. At this time, the branch water pipe 37 delivers water to the spray pipe 38, which sprays water mist into the purification channel 16, making full contact with and condensing the fine dust in the gas. The air guide plate further extends the gas residence time and improves the purification efficiency. The sewage after intercepting the dust is collected in the water receiving tank 12 and then flows into the drainage tank 13, and finally into the sewage collection tank 31. After some sediment is discharged through the sediment discharge port, the sewage enters the filter box 32 and is filtered step by step through multiple filter screens 33. The purified water is pumped back to the main water supply pipe 36 by the circulating water pump 35 to realize the water resource recycling.

[0048] The dual effects of the water curtain formed by the water curtain generating pipe 310 and the water mist from the spray pipe 38, combined with the air guide plate design inside the purification channel 16, greatly improve the dust capture rate, especially for fine dust purification.

[0049] In the spray circulation mechanism 3, the sewage collection tank 31, the filter box 32 and the circulating water pump 35 form a closed loop system. The water purified by the filter screen 33 can be reused, saving more than 60% of water compared with traditional spray equipment.

[0050] The handle and inspection cover 34 at the top of the filter box 32 make it easy to quickly open for cleaning or replacement of the filter screen 33; all pipes are connected by quick-connect couplings, which improves disassembly and assembly efficiency by 50% and reduces maintenance costs.

[0051] The flow equalization plate 15 ensures that the gas flows evenly through the water curtain, avoiding excessively high local concentrations that could affect the purification effect; the drainage trough 13 is directly connected to the sewage collection box 31, reducing the risk of sewage residue and secondary pollution.

[0052] The fan speed and spray flow can be flexibly adjusted through the control box 17, which is suitable for scenarios with different dust emission levels, such as mines and workshops. The main frame 11 adopts a modular design, which is convenient for installation and expansion.

[0053] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0054] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style of the specification is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A water curtain dust removal device, characterized in that: include A dust removal cabinet (1) is provided, and a dust removal centrifugal fan (2) is installed on the upper surface of the dust removal cabinet (1); a spray circulation mechanism (3) is installed on one side of the dust removal cabinet (1). The spray circulation mechanism (3) includes a sewage collection tank (31), which has a sediment discharge port on the rear side and a filter box (32) connected to the rear side. The filter box (32) has multiple filter screens (33) arranged in a rectangular array on the inner side and a handle inspection cover (34) installed on the upper end. The filter box (32) is connected to the circulating water pump (35) through a quick-connect coupling on the rear side. The dust removal cabinet (1) includes a main frame (11), and a flow equalization plate (15) is fixedly installed on the inner side of the main frame (11). The flow equalization plate (15) is located at the lower end of multiple water curtain nozzles on the water curtain generating pipe (310). A purification channel (16) is installed on the rear side of the flow equalization plate (15), and multiple air guide plates are installed in the purification channel (16).

2. The water curtain dust removal equipment according to claim 1, characterized in that: The upper end of the circulating water pump (35) is connected to the main water supply pipe (36), and the upper end of the main water supply pipe (36) is connected to the branch water pipe one (37) and the branch water pipe two (39) respectively through quick-connect couplings.

3. The water curtain dust removal equipment according to claim 2, characterized in that: The other end of the branch water pipe (37) is connected to the spray pipe (38), which is located inside the purification channel (16).

4. The water curtain dust removal equipment according to claim 2, characterized in that: The lower end of the branch water pipe (39) is connected to the water curtain generating pipe (310). Multiple water curtain nozzles are installed in a rectangular array on the water curtain generating pipe (310), and the front side of the water curtain generating pipe (310) is installed on the mounting plate (14).

5. The water curtain dust removal equipment according to claim 4, characterized in that: The mounting plate (14) is fixedly installed on the inner side of the upper end of the main frame (11). The inner side of the lower end of the main frame (11) is provided with a water receiving trough (12) and a drainage trough (13) is provided on the inner side of the lower end of the main frame (11). The drainage trough (13) is connected to the left side of the sewage collection box (31).

6. The water curtain dust removal equipment according to claim 1, characterized in that: The purification channel (16) is provided with an exhaust port at the upper end, and a dust removal centrifugal fan (2) is provided at the upper end of the exhaust port; a control box (17) is installed on the upper right outer surface of the frame (11).

Images