A flue gas deep dust removal device based on environmental protection and environmental technology

CN224613468UActive Publication Date: 2026-08-11GANSU XIEJIN HENGCHUANG TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-07-22
Publication Date
2026-08-11

AI Technical Summary

Technical Problem

[0003]现有的烟气除尘设备通过过滤装置对烟气中的粉尘进行过滤,在清理过滤装置时必须停机作业,且缺乏高效预处理结构,导致大颗粒物直接冲击后续过滤单元,大幅增加系统负荷,因此需要一种基于环保与环境技术的烟气深度除尘装置来解决这一问题

Benefits of technology

1、通过并联设置的两组旋风过滤单元和深度除尘单元,配合三通管路系统及阀门控制,可在单组单元维护时快速切换至备用单元继续工作,彻底解决了传统除尘装置必须停机清理的技术难题,显著提高了设备运行效率和连续性。

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Abstract

This utility model relates to the field of flue gas dust removal technology, specifically a deep flue gas dust removal device based on environmental protection and environmental technology. It includes two cyclone filtration units and two deep dust removal units, connected by a first three-way pipe, a second three-way pipe, and a third three-way pipe. Each cyclone filtration unit includes a conical cylinder and a cylindrical body connected to the upper end of the conical cylinder. A spiral blade is provided at the upper end of the inner wall of the conical cylinder, and a filter cartridge is provided inside the conical cylinder to abut against the spiral blade. Each deep filtration unit includes a filter box, with a pump body installed on the upper surface of the filter box. Through the parallel cyclone-deep filtration unit combination and the three-way pipe system, continuous operation of the flue gas treatment system without shutdown and convenient modular maintenance are achieved. Simultaneously, the gradient purification process combining spiral blade pre-dust removal and spray-filter plate deep filtration significantly improves dust removal efficiency and extends the equipment's service life.
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Description

Technical Field

[0001] This utility model relates to the field of flue gas dust removal technology, and specifically discloses a deep flue gas dust removal device based on environmental protection and environmental technologies. Background Technology

[0002] A large amount of flue gas is generated in industrial production and people's daily lives. Therefore, people need to carry out in-depth treatment of the flue gas that pollutes the environment to prevent it from being emitted into the outside world, causing pollution to the surrounding environment and affecting people's health. In order to avoid the harm of flue gas to the environment or human body, it is necessary to carry out dust removal treatment on the flue gas.

[0003] Existing flue gas dust removal equipment filters dust from flue gas using filtration devices. However, the system must be shut down when cleaning the filtration devices, and it lacks an efficient pretreatment structure. This results in large particles directly impacting subsequent filtration units, significantly increasing the system load. Therefore, a deep flue gas dust removal device based on environmental protection and environmental technologies is needed to solve this problem. Utility Model Content

[0004] This utility model proposes a deep dust removal device for flue gas based on environmental protection and environmental technology. Through the combination of parallel cyclone-deep dust removal units and three-way pipeline system, it realizes the continuous operation of the flue gas treatment system without stopping and the modular and convenient maintenance. At the same time, it adopts a gradient purification process that combines spiral blade pre-dust removal with spray-filter plate deep filtration, which significantly improves dust removal efficiency and extends the service life of the equipment.

[0005] This utility model is implemented as follows: a deep dust removal device for flue gas based on environmental protection and environmental technology, including two cyclone filter units and two deep dust removal units, with a first three-way pipe, a second three-way pipe and a third three-way pipe connecting the two cyclone filter units and the two deep dust removal units. The cyclone filtration unit includes a conical cylinder and a cylindrical body connected to the upper end of the conical cylinder. The upper end of the inner wall of the conical cylinder is provided with helical blades, and the interior of the conical cylinder is provided with a filter cylinder that abuts against the helical blades. The deep dust removal unit includes a filter box, a pump body is installed on the upper surface of the filter box, the outlet of the pump body extends into the interior of the filter box and is connected to a spray pipe, a plurality of evenly distributed nozzles are provided at the lower end of the outer wall of the spray pipe, and a plurality of filter plates are provided on the inner wall of the filter box.

[0006] As a preferred embodiment of the flue gas deep dust removal device based on environmental protection and environmental technology of this utility model, a first flange is fixedly connected to the upper end face of the filter cartridge, and a second flange is fixedly connected to the upper end face of the cylinder body. The first flange and the second flange are detachably connected by bolts.

[0007] As a preferred embodiment of the flue gas deep dust removal device based on environmental protection and environmental technology of this utility model, the filter plate and the filter box are detachably connected by bolts.

[0008] As a preferred embodiment of the flue gas deep dust removal device based on environmental protection and environmental technology of this utility model, the outer wall of the filter plate is fixedly connected with two symmetrically distributed limiting blocks, and the inner wall of the filter box is provided with a limiting groove that is slidably connected to the limiting blocks.

[0009] As a preferred embodiment of the flue gas deep dust removal device based on environmental protection and environmental technology of this utility model, the outer walls of the first three-way pipe, the second three-way pipe and the third three-way pipe are all provided with three-way valves.

[0010] As a preferred embodiment of the flue gas deep dust removal device based on environmental protection and environmental technology of this utility model, the outer wall of the filter box is provided with an exhaust port.

[0011] As a preferred embodiment of the flue gas deep dust removal device based on environmental protection and environmental technology of this utility model, a drain outlet is provided at the lower end of the outer wall of the filter box.

[0012] The beneficial effects of this utility model are: 1. By using two sets of cyclone filtration units and deep dust removal units set in parallel, along with a three-way pipeline system and valve control, the system can quickly switch to the standby unit to continue working when a single unit is under maintenance. This completely solves the technical problem that traditional dust removal devices must be shut down for cleaning, and significantly improves the efficiency and continuity of equipment operation.

[0013] 2. The cyclone pretreatment structure, which combines spiral blades and filter cartridges, effectively removes large particles and reduces the load on subsequent deep dust removal units. Combined with spray dust suppression and fine filtration of multi-layer detachable filter plates, a gradient dust removal system is formed, which not only significantly improves dust removal efficiency (especially for fine particles), but also extends the service life of core components such as filter plates through modular and detachable design, reducing maintenance costs. Attached Figure Description

[0014] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to scale.

[0015] Figure 1 This is an overall structural diagram of a deep dust removal device for flue gas based on environmental protection and environmental technology according to this utility model.

[0016] Figure 2 This is a front sectional view of a deep dust removal device for flue gas based on environmental protection and environmental technology according to this utility model.

[0017] Figure 3 This is a structural diagram of the filter cartridge of this utility model.

[0018] Figure 4 This is a structural diagram of the filter plate of this utility model.

[0019] The markings in the diagram are: 1. Conical cylinder; 2. First tee pipe; 3. Cylinder body; 4. Second tee pipe; 5. Third tee pipe; 6. Filter box; 7. Filter cartridge; 8. First flange; 9. Second flange; 10. Spiral blade; 11. Pump body; 12. Spray pipe; 13. Spray head; 14. Filter plate; 15. Limiting block; 16. Exhaust port; 17. Drain port. Detailed Implementation

[0020] The present invention will be further described below with reference to the accompanying drawings and specific embodiments to aid in understanding its content. Unless otherwise specified, the methods used in this invention are conventional methods; the raw materials and apparatus used, unless otherwise specified, are conventional commercially available products.

[0021] Please see Figure 1-4 A deep dust removal device for flue gas based on environmental protection and environmental technology includes two cyclone filtration units and two deep dust removal units, with a first three-way pipe 2, a second three-way pipe 4 and a third three-way pipe 5 connecting the two cyclone filtration units and the two deep dust removal units. The cyclone filter unit includes a conical cylinder 1 and a cylinder 3 connected to the upper end of the conical cylinder 1. The upper end of the inner wall of the conical cylinder 1 is provided with a spiral blade 10, and the inside of the conical cylinder 1 is provided with a filter cylinder 7 that abuts against the spiral blade 10. The deep dust removal unit includes a filter box 6, a pump body 11 is installed on the upper surface of the filter box 6, the outlet of the pump body 11 extends into the interior of the filter box 6 and is connected to a spray pipe 12, a plurality of evenly distributed nozzles 13 are provided at the lower end of the outer wall of the spray pipe 12, and a plurality of filter plates 14 are provided on the inner wall of the filter box 6.

[0022] In this embodiment: the dust-laden flue gas first enters the cyclone filtration unit, where a rotating airflow is formed under the guidance of the spiral blades 10. Large dust particles are separated and trapped outside the filter cartridge 7 under centrifugal force and discharged from the lower end of the conical cylinder 1. The pre-treated flue gas enters the deep dust removal unit through a three-way pipeline system. After being sprayed with dust by the nozzles 13 of the spray pipe 12 in the filter box 6, it then undergoes fine filtration through multiple layers of detachable filter plates 14. This device significantly improves dust removal efficiency through the synergistic effect of cyclone pretreatment and deep filtration. The three-way pipeline allows for the alternating use of two cyclone filtration units and two deep dust removal units, thus achieving maintenance without shutting down the machine and solving the technical problem of traditional equipment requiring shutdown for cleaning. At the same time, the cooperative structure of the spiral blades 10 and the filter cartridge 7 effectively reduces the load on subsequent filtration units and extends the service life of the filter plates 14, resulting in outstanding advantages such as high dust removal efficiency, stable operation, and convenient maintenance.

[0023] As a technical optimization of this utility model, a first flange 8 is fixedly connected to the upper end face of the filter cartridge 7, and a second flange 9 is fixedly connected to the upper end face of the cylinder 3. The first flange 8 and the second flange 9 are detachably connected by bolts.

[0024] In this embodiment, the filter cartridge 7 is easily disassembled by detachably connecting the first flange 8 and the second flange 9 with bolts.

[0025] As a technical optimization of this utility model, the filter plate 14 and the filter box 6 are detachably connected by bolts.

[0026] In this embodiment, the filter plate 14 is detachably connected to the filter box 6 by bolts, which facilitates the disassembly of the filter plate 14.

[0027] As a technical optimization of this utility model, the outer wall of the filter plate 14 is fixedly connected with two symmetrically distributed limiting blocks 15, and the inner wall of the filter box 6 is provided with a limiting groove that is slidably connected to the limiting blocks 15.

[0028] In this embodiment, the limiting block 15 and the limiting groove cooperate to facilitate the limiting of the filter plate 14.

[0029] As a technical optimization of this utility model, the outer walls of the first three-way pipe 2, the second three-way pipe 4, and the third three-way pipe 5 are all provided with three-way valves.

[0030] In this embodiment: a three-way valve is provided to facilitate control of the flue gas flow path.

[0031] As a technical optimization of this utility model, the outer wall of the filter box 6 is provided with an exhaust port 16.

[0032] In this embodiment, an exhaust port 16 is provided on the outer wall of the filter box 6 to facilitate the discharge of the treated flue gas.

[0033] As a technical optimization of this utility model, a drain outlet 17 is provided at the lower end of the outer wall of the filter box 6.

[0034] In this embodiment, a drain outlet 17 is provided at the lower end of the outer wall of the filter box 6 to facilitate the discharge of sewage from the filter box 6.

[0035] The working principle and usage process of this utility model are as follows: Dust-laden flue gas first enters the cyclone filtration unit, where a rotating airflow is formed under the guidance of the spiral blades 10. Large dust particles are separated and trapped outside the filter cartridge 7 under centrifugal force and discharged from the lower end of the conical cylinder 1. The pre-treated flue gas enters the deep dust removal unit through a three-way pipeline system. After being sprayed with dust by the nozzles 13 of the spray pipe 12 in the filter box 6, it then undergoes fine filtration through multiple layers of detachable filter plates 14. This device significantly improves dust removal efficiency through the synergistic effect of cyclone pretreatment and deep filtration. The three-way pipeline allows for the alternating use of two cyclone filtration units and two deep dust removal units, thus achieving maintenance without shutting down the machine and solving the technical problem of traditional equipment requiring shutdown for cleaning. At the same time, the cooperative structure of the spiral blades 10 and the filter cartridge 7 effectively reduces the load on subsequent filtration units and extends the service life of the filter plates 14. It has outstanding advantages such as high dust removal efficiency, stable operation, and convenient maintenance.

[0036] In the description of this utility model, it should be understood that the terms "left", "right", "up", "down", "top", "bottom", "front", "back", "inner", "outer", "back", "middle", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0037] However, the above description is only a specific embodiment of this utility model and should not be construed as limiting the scope of implementation of this utility model. Therefore, any substitution of equivalent components or equivalent changes and modifications made in accordance with the scope of protection of this utility model should still fall within the scope of the claims of this utility model.

Claims

1. A deep dust removal device for flue gas based on environmental protection and environmental technology, characterized in that: It includes two cyclone filter units and two deep dust removal units, and the two cyclone filter units and the two deep dust removal units are connected by a first three-way pipe (2), a second three-way pipe (4) and a third three-way pipe (5). The cyclone filter unit includes a conical cylinder (1) and a cylinder (3) connected to the upper end of the conical cylinder (1). The upper end of the inner wall of the conical cylinder (1) is provided with a spiral blade (10), and the interior of the conical cylinder (1) is provided with a filter cylinder (7) that abuts against the spiral blade (10). The deep dust removal unit includes a filter box (6), a pump body (11) is installed on the upper end face of the filter box (6), the outlet of the pump body (11) extends into the interior of the filter box (6) and is connected to a spray pipe (12), a plurality of evenly distributed nozzles (13) are provided at the lower end of the outer wall of the spray pipe (12), and a plurality of filter plates (14) are provided on the inner wall of the filter box (6).

2. The deep dust removal device for flue gas based on environmental protection and environmental technology according to claim 1, characterized in that: The filter cartridge (7) is fixedly connected to a first flange (8), and the cylinder (3) is fixedly connected to a second flange (9). The first flange (8) and the second flange (9) are detachably connected by bolts.

3. The deep dust removal device for flue gas based on environmental protection and environmental technology according to claim 1, characterized in that: The filter plate (14) and the filter box (6) are detachably connected by bolts.

4. The deep dust removal device for flue gas based on environmental protection and environmental technology according to claim 1, characterized in that: The outer wall of the filter plate (14) is fixedly connected to two symmetrically distributed limiting blocks (15), and the inner wall of the filter box (6) is provided with a limiting groove that is slidably connected to the limiting blocks (15).

5. The deep dust removal device for flue gas based on environmental protection and environmental technology according to claim 1, characterized in that: The outer walls of the first three-way pipe (2), the second three-way pipe (4), and the third three-way pipe (5) are all equipped with three-way valves.

6. The deep dust removal device for flue gas based on environmental protection and environmental technology according to claim 1, characterized in that: The outer wall of the filter box (6) is provided with an exhaust port (16).

7. The deep dust removal device for flue gas based on environmental protection and environmental technology according to claim 1, characterized in that: The filter box (6) has a drain outlet (17) at the lower end of its outer wall.