A refined monitoring and management system for feed formulation

Abstract

This utility model discloses a refined monitoring and management system for feed formulation, including a mixing tank. A conveyor box is fixedly installed on the bottom wall of the mixing tank. Multiple feeding hoppers communicating with the interior are fixedly installed on the upper surface of the mixing tank. Multiple electric actuators are fixedly installed on the upper surface of the mixing tank through an installation mechanism. Each electric actuator has a baffle plate fixedly installed at its telescopic end through a connecting mechanism. The outer wall of the feeding hopper has a movable opening that cooperates with the baffle plate. Two mixing shafts are rotatably installed inside the mixing tank. This utility model, by setting up components such as a feeding plate, hydraulic rod, auger blades, infrared sensor, guide frame, and collection box, etc., allows the feeding plate to be slightly opened and then closed when the hydraulic rod retracts. A small amount of feed enters the third installation frame and is conveyed to the feeding port by the auger. The infrared sensor detects the feed; if it is not up to standard, mixing continues; if it is up to standard, the feeding plate is fully opened and conveyed to the collection box, avoiding blind production caused by delayed quality detection.

Description

Technical Field

[0001] This utility model relates to the field of automation control technology, and in particular to a feed ratio precision monitoring and management system. Background Technology

[0002] The refined monitoring and management system is an integrated system that deeply integrates mechanical structure and intelligent control technology to accurately regulate, monitor in real time, and manage the entire feed production process efficiently.

[0003] In the fields of animal husbandry and feed production, the accuracy of feed formulation directly affects the growth efficiency, health status, and ultimate economic benefits of livestock. Traditional feed formulation management relies heavily on manual operation, which has many insurmountable drawbacks. Traditional systems have weak monitoring capabilities for the production process, making it difficult to effectively control and trace the production process. When feed quality problems occur, feed quality testing is delayed, leading to blind production and causing great difficulties in production adjustments and problem solving. Therefore, it is necessary to redesign a refined feed formulation monitoring and management system to address the above problems. Utility Model Content

[0004] The purpose of this utility model is to address the shortcomings of existing technologies by proposing a refined monitoring and management system for feed formulation.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: A refined feed formulation monitoring and management system includes a mixing tank. A conveyor box is fixedly installed on the bottom wall of the mixing tank. Multiple feeding hoppers communicating with the interior are fixedly installed on the upper surface of the mixing tank. Multiple electric actuators are fixedly installed on the upper surface of the mixing tank via an installation mechanism. Each electric actuator has a baffle plate fixedly installed at its telescopic end via a connecting mechanism. The outer wall of each feeding hopper has a movable opening that cooperates with the baffle plate. Two mixing shafts are rotatably installed inside the mixing tank. A first motor fixedly connected to one of the mixing shafts is fixedly installed on the outer wall of the mixing tank. Drive wheels are fixedly installed on the outer walls of both mixing shafts. A tensioning wheel is fixedly installed on the outer wall of the mixing tank. The tensioning wheel is connected to the two drive wheels via a belt drive. Each of the stirring shafts has a mounting sleeve fixedly installed on its outer wall. Multiple stirring rods are fixedly installed on the outer walls of both mounting sleeves. A stirring blade is fixedly installed at the end of each stirring rod. Two feeding plates are rotatably installed inside the stirring box. A first mounting frame is fixedly installed on the bottom wall of each feeding plate. Hydraulic rods are rotatably installed on the inner walls of both sides of the conveying box via second mounting frames. The telescopic ends of the two hydraulic rods are rotatably connected to the inner walls of their respective first mounting frames. A screw conveyor blade is rotatably installed inside the conveying box via a third mounting frame. A second motor connected to the rotating shaft of the screw conveyor blade is fixedly installed on the outer wall of the conveying box. A second mounting plate is fixedly installed on the outer wall of the conveying box, and an infrared sensor is fixedly installed on the bottom wall of the second mounting plate.

[0006] Preferably, the installation mechanism includes a first mounting plate fixedly installed on the upper end face of the mixing tank, and each of the electric push rods is fixedly installed on the outer wall of the corresponding first mounting plate.

[0007] Preferably, the connecting mechanism includes a connecting plate fixedly installed at the telescopic end of the electric actuator, and the baffle plate is fixedly installed on the outer wall of the connecting plate.

[0008] Preferably, the outer wall of the conveyor box is provided with a discharge opening that matches the auger blades, and a slider is slidably installed on the outer wall of the conveyor box through a T-slot. A sliding door that matches the discharge opening is fixedly installed at the end of the slider.

[0009] Preferably, a guide frame that matches the discharge port is fixedly installed on the outer wall of the conveying box, and a sliding opening is provided on the inner wall of the conveying box. A collection box is slidably installed on the opening through a guide groove, and the bottom wall of the collection box is sloped.

[0010] Preferably, an electronic controller is fixedly installed on the outer wall of the mixing tank, and the electronic controller is electrically connected to the electric push rod, the first motor, the hydraulic rod, the second motor, and the infrared sensor.

[0011] The beneficial effects of this utility model are: 1. By setting up components such as a feeding plate, hydraulic rod, auger blades, infrared sensor, guide frame, and collection box, the hydraulic rod retracts to slightly open and then close the feeding plate. A small amount of feed enters the third installation frame and is conveyed to the feeding port by the auger. The infrared sensor detects the feed. If it is not qualified, the mixing continues. If it is qualified, the feeding plate is fully opened and conveyed to the collection box, thus avoiding blind production caused by the lag in quality detection.

[0012] 2. By setting up components such as feeding hoppers, first mounting plate, electric push rod, connecting plate, and baffle plate, multiple feeding hoppers can accommodate different raw materials respectively. The electronic controller can accurately control the extension and retraction of the electric push rod, and the connecting plate drives the baffle plate to block or release the raw materials, thereby achieving precise control of the feeding amount of each raw material. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of a refined feed formulation monitoring and management system proposed in this utility model; Figure 2 for Figure 1 A schematic diagram of the rear view structure; Figure 3 This is a right-side vertical sectional view of the feed formulation precision monitoring and management system proposed in this utility model. Figure 4 for Figure 1 A schematic diagram of the vertical section structure; Figure 5 for Figure 2 Enlarged structural diagram at point A; Figure 6 for Figure 4 Enlarged schematic diagram of the structure at point B.

[0014] In the diagram: 1. Mixing tank, 2. Conveying tank, 3. Feeding hopper, 4. First mounting plate, 5. Electric actuator, 6. Connecting plate, 7. Baffle plate, 8. Mixing shaft, 9. First motor, 10. Driving wheel, 11. Tensioning wheel, 12. Mounting sleeve, 13. Mixing rod, 14. Mixing blade, 15. Discharge plate, 16. First mounting frame, 17. Second mounting frame, 18. Hydraulic rod, 19. Third mounting frame, 20. Screwdriver blade, 21. Second motor, 22. Second mounting plate, 23. Infrared sensor, 24. Sliding door, 25. Guide frame, 26. Collection box, 27. Electronic controller. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0016] Reference Figure 1-5A refined feed formulation monitoring and management system includes a mixing tank 1, a conveyor box 2 fixedly installed on the bottom wall of the mixing tank 1, and the two are internally connected to form a complete feed processing channel. Multiple feeding hoppers 3 connected to the interior are fixedly installed on the upper surface of the mixing tank 1, and each feeding hopper 3 corresponds to a different type of feed raw material. Multiple electric push rods 5 are fixedly installed on the upper surface of the mixing tank 1 through an installation mechanism. The installation mechanism includes a first installation plate 4 fixedly installed on the upper surface of the mixing tank 1. Each electric push rod 5 is fixedly installed on the outer wall of the corresponding first installation plate 4. A baffle plate 7 is fixedly installed on the telescopic end of each electric push rod 5 through a connecting mechanism. The connecting mechanism includes a connecting plate 6 fixedly installed on the telescopic end of the electric push rod 5. The baffle plate 7 is fixedly installed on the outer wall of the connecting plate 6. The outer wall of the feeding hopper 3 has a movable opening that matches the baffle plate 7. A wear-resistant sealing ring is installed on the edge of the opening. When the electric push rod 5 moves, the baffle plate 7 can slide back and forth along the opening to precisely control the amount of raw material falling.

[0017] Two stirring shafts 8 are rotatably installed inside the mixing tank 1. A first motor 9, which is fixedly connected to one of the stirring shafts 8, is fixedly installed on the outer wall of the mixing tank 1. A driving wheel 10 is fixedly installed on the outer wall of both stirring shafts 8. A tensioning wheel 11 is fixedly installed on the outer wall of the mixing tank 1. The tensioning wheel 11 is connected to the two driving wheels 10 by a belt. An installation sleeve 12 is fixedly installed on the outer wall of both stirring shafts 8. Multiple stirring rods 13 are fixedly installed on the outer wall of both installation sleeves 12. A stirring blade 14 is fixedly installed at the end of each stirring rod 13. The stirring blade 14 has an arc-shaped structure, which can enhance the stirring effect on the feed and make different raw materials more evenly mixed. Two feeding plates 15 are rotatably installed inside the mixing tank 1. A first installation frame 16 is fixedly installed on the bottom wall of both feeding plates 15. Hydraulic rods 18 are rotatably installed on the inner walls of both sides of the conveying box 2 through second installation frames 17. The telescopic ends of the two hydraulic rods 18 are rotatably connected to the inner wall of the corresponding first installation frame 16.

[0018] Inside the conveyor box 2, an auger blade 20 is rotatably mounted via a third mounting frame 19. When the two discharge plates 15 are fully opened, their edges are aligned with the upper edge of the third mounting frame 19, ensuring that the feed can fall completely into the conveyor box. A second motor 21 connected to the rotating shaft of the auger blade 20 is fixedly mounted on the outer wall of the conveyor box 2. A second mounting plate 22 is fixedly mounted on the outer wall of the conveyor box 2, and an infrared sensor 23 is fixedly mounted on the bottom wall of the second mounting plate 22. The detection direction of the infrared sensor 23 is perpendicular to the conveyed feed, which can monitor in real time whether the feed is properly mixed. The outer wall of the conveyor box 2 has a discharge opening that matches the auger blade 20. A slider is slidably mounted on the outer wall of the conveyor box 2 via a T-slot, and a [missing information - likely a device or component] is fixedly mounted at the end of the slider. A sliding door 24 is fitted with the feeding port. A guide frame 25 fitted with the feeding port is fixedly installed on the outer wall of the conveying box 2. A sliding opening is opened on the inner wall of the conveying box 2. A collection box 26 is slidably installed through the opening via a guide groove. The bottom wall of the collection box 26 is sloping and used to collect feed. The sloping bottom wall facilitates emptying. A handle is installed on the outer end of the collection box 26. An electronic controller 27 is fixedly installed on the outer wall of the mixing box 1. The electronic controller 27 adopts a PLC control system and is equipped with a touch screen and a data storage module. The electronic controller 27 is electrically connected to the electric push rod 5, the first motor 9, the hydraulic rod 18, the second motor 21, and the infrared sensor 23, thereby realizing fully automatic control and data recording and analysis functions.

[0019] In use, different feed ingredients are placed into multiple feeding hoppers 3. The feeding ratio of each ingredient is set by the electronic controller 27. The electronic controller 27 controls the extension and retraction of the electric push rod 5. The electric push rod 5 drives the baffle plate 7 to move within the movable opening through the connecting plate 6, thereby controlling the amount of ingredients fed into the feeding hopper 3 and achieving precise ingredient proportioning. After the ingredients enter the mixing tank 1, the electronic controller 27 starts the first motor 9. The first motor 9 drives one of the mixing shafts 8 to rotate. Under the transmission action of the moving wheel 10, the tensioning wheel 11, and the belt, the two mixing shafts 8 rotate synchronously. The sleeve 12 rotates with the stirring shaft 8, which in turn drives the stirring rod 13 and stirring blade 14 to fully mix the raw materials. After the mixing is completed, the electronic controller 27 controls the hydraulic rod 18 to retract, which drives the feeding plate 15 to open slightly and then close through the first mounting frame 16. A small amount of mixed feed falls into the third mounting frame 19 in the conveying box 2. Then the electronic controller 27 starts the second motor 21, which drives the auger blade 20 to rotate, transferring a small amount of feed to the feeding opening. At this time, the sliding door 24 is in the closed state. Pull it to the left to open it so that the feed can pass through and be inspected. At this time, the infrared sensor 23 detects the feed and it falls into the collection box 26 through the guide frame 25. The detection signal is transmitted to the electronic controller 27. If the detection is unqualified, the electronic controller 27 controls the hydraulic rod 18 to keep the feed plate 15 closed. At the same time, it continues to control the first motor 9 to drive the stirring blades 14 on the stirring shaft 8 to continue stirring the feed. At the same time, the collection box 26 is pulled out, and the unqualified feed is processed and slid to complete the installation. If the detection is qualified, the electronic controller 27 controls the hydraulic rod 18 to retract further, and the feed plate 15 is fully opened through the first mounting frame 16. All the stirred feed falls into the third mounting frame 19 and is conveyed to the feed opening through the auger blades 20. The sliding door 24 is opened along the T-slot, and the feed falls into the collection box 26 under the guidance of the guide frame 25, completing the production and collection of feed. The whole process realizes the automated control of feed ratio, stirring, detection and conveying, which improves the accuracy and efficiency of feed production and reduces raw material waste and manual intervention.

[0020] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A refined monitoring and management system for feed formulation, comprising a mixing tank (1), characterized in that, The bottom wall of the mixing tank (1) is fixedly equipped with a conveyor box (2). The upper surface of the mixing tank (1) is fixedly equipped with multiple feeding hoppers (3) that communicate with the interior. The upper surface of the mixing tank (1) is fixedly equipped with multiple electric push rods (5) through an installation mechanism. Each electric push rod (5) has a baffle plate (7) fixedly installed at its telescopic end through a connecting mechanism. The outer wall of the feeding hopper (3) has a movable opening that matches the baffle plate (7). The mixing tank (1) is rotatably equipped with two mixing shafts (8). The outer wall of the mixing tank (1) is fixedly equipped with a first motor (9) that is fixedly connected to one of the mixing shafts (8). The outer walls of the two mixing shafts (8) are fixedly equipped with driving wheels (10). The outer wall of the mixing tank (1) is fixedly equipped with a tensioning wheel (11). The tensioning wheel (11) is connected to the two driving wheels (10) by a belt. The outer walls of the two mixing shafts (8) are fixedly equipped with mounting sleeves (12). Multiple stirring rods (13) are fixedly installed on the outer walls of both mounting sleeves (12). Each stirring rod (13) has a stirring blade (14) fixedly installed at its end. Two feeding plates (15) are rotatably installed inside the mixing box (1). A first mounting frame (16) is fixedly installed on the bottom wall of each feeding plate (15). Hydraulic rods (18) are rotatably installed on the inner walls of both sides of the conveying box (2) through a second mounting frame (17). The telescopic ends of the two hydraulic rods (18) are rotatably connected to the inner walls of the corresponding first mounting frames (16). A screw conveyor blade (20) is rotatably installed inside the conveying box (2) through a third mounting frame (19). A second motor (21) connected to the rotating shaft of the screw conveyor blade (20) is fixedly installed on the outer wall of the conveying box (2). A second mounting plate (22) is fixedly installed on the outer wall of the conveying box (2). An infrared sensor (23) is fixedly installed on the bottom wall of the second mounting plate (22).

2. The feed formulation precision monitoring and management system according to claim 1, characterized in that, The installation mechanism includes a first mounting plate (4) fixedly installed on the upper end face of the mixing tank (1), and each of the electric push rods (5) is fixedly installed on the outer wall of the corresponding first mounting plate (4).

3. The feed formulation precision monitoring and management system according to claim 2, characterized in that, The connecting mechanism includes a connecting plate (6) fixedly installed at the telescopic end of the electric push rod (5), and the baffle plate (7) fixedly installed on the outer wall of the connecting plate (6).

4. The feed formulation precision monitoring and management system according to claim 3, characterized in that, The outer wall of the conveyor box (2) is provided with a feeding opening that matches the auger blade (20). A slider is slidably installed on the outer wall of the conveyor box (2) through a T-slot. A sliding door (24) that matches the feeding opening is fixedly installed at the end of the slider.

5. The feed formulation precision monitoring and management system according to claim 4, characterized in that, The outer wall of the conveying box (2) is fixedly installed with a guide frame (25) that cooperates with the discharge port. The inner wall of the conveying box (2) is provided with a sliding opening. The opening is slidably installed with a collection box (26) through a guide groove. The bottom wall of the collection box (26) is sloping.

6. The feed formulation precision monitoring and management system according to claim 5, characterized in that, An electronic controller (27) is fixedly installed on the outer wall of the mixing tank (1). The electronic controller (27) is electrically connected to the electric push rod (5), the first motor (9), the hydraulic rod (18), the second motor (21), and the infrared sensor (23).

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