A composite microbial agent mixing device
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-08
- Publication Date
- 2026-08-11
AI Technical Summary
[0004]本实用新型的目的在于:为了解决现有的复合微生物菌剂混合设备存在混合不均匀的问题,而提出的一种复合微生物菌剂混合设备
[0015]通过设置能够驱动料筒进行转动的混合机构,使得料筒能够跟随凹架进行三百六十度的转动,从而有效提高了混合的均匀度,这种多维度的混合方式,不仅能够使微生物菌种在料筒内充分翻滚、碰撞,还能够避免因搅拌装置固定不动而导致的混合死角问题,确保了各种菌种能够充分接触和混合,提高了复合微生物菌剂的质量和性能;转动组件和辅助部件相互配合,进一步增强了混合效果,转动组件中的锥齿轮和同步带等传动部件,能够实现搅拌叶与料筒的同步转动,使菌种在料筒内形成有序的流动和混合;而辅助部件中的刮板和延伸板,则可以对料筒内壁进行清理,并产生剪切力和二次流动,进一步减少了搅拌死角,提高了混合效率。
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Figure CN224613672U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mixing equipment technology, and in particular to a mixing equipment for compound microbial agents. Background Technology
[0002] In existing compound microbial agent mixing equipment, mechanical stirring is generally used to mix the strains. For example, some common mixing equipment mainly consists of a fixed material cylinder and a stirring device installed inside the material cylinder. The stirring device is driven by a motor to rotate, thereby mixing the microbial strains in the material cylinder.
[0003] However, existing compound microbial agent mixing equipment suffers from uneven mixing. Current solutions mainly involve increasing the speed of the stirring device or extending the stirring time to improve the mixing effect. However, this approach not only increases the energy consumption of the equipment but may also damage the microorganisms due to excessive stirring, affecting their activity. Furthermore, simply increasing the stirring intensity cannot fundamentally solve the problem of uneven mixing, especially when dealing with different types and characteristics of microbial strains, where the effect remains unsatisfactory. Utility Model Content
[0004] The purpose of this invention is to solve the problem of uneven mixing in existing compound microbial agent mixing equipment, and to propose a compound microbial agent mixing equipment.
[0005] To achieve the above objectives, the present invention employs the following technology: a compound microbial agent mixing device, comprising a frame and a material cylinder, wherein the frame is equipped with a mixing mechanism capable of driving the material cylinder to rotate, thereby mixing multiple microbial strains;
[0006] The mixing mechanism includes a vertical plate fixedly mounted on the frame, a servo motor fixedly mounted on the vertical plate, a recessed frame mounted on the vertical plate via a rotating rod, a sealing cover mounted on the recessed frame via a threaded rod, and a rotating component that allows multiple microbial strains to be fully mixed on the recessed frame.
[0007] As a further description of the above technical solution: the rotating assembly includes a bevel gear one fixedly mounted on the vertical plate, a bevel gear two mounted on the recessed frame via a mounting rod, and a stirring blade mounted inside the material cylinder via a long rod. One end of the long rod and the mounting rod are respectively meshed with a synchronous belt via gears.
[0008] As a further description of the above technical solution: the material cylinder is fixedly installed on the concave frame, the rotating rod is rotatably connected to the vertical plate and the bevel gear, and one end of the rotating rod is fixedly installed on the output end of the servo motor.
[0009] As a further description of the above technical solution: the sealing cap fits into the top of the material cylinder, the threaded rod and the concave frame are connected by a thread, the first bevel gear and the second bevel gear mesh, a guide rail is fixedly installed on the vertical plate, and the concave frame is slidably connected to the guide rail by a slider.
[0010] As a further description of the above technical solution: the recessed frame is also equipped with auxiliary components;
[0011] The auxiliary components include a mounting frame fixedly mounted on the recessed frame, a bevel gear three rotatably mounted on the mounting frame, a bevel gear four fixedly mounted on one end of a long rod, a bevel gear five mounted on the mounting frame through a sleeve, a scraper symmetrically mounted on one end of the sleeve extending into the inside of the material cylinder, and several extension plates fixedly mounted on the bevel gear five.
[0012] As a further description of the above technical solution: the bevel gear three is located between bevel gear four and bevel gear five, and bevel gear three, bevel gear four and bevel gear five mesh with each other, and the sleeve is rotatably installed on the outside of the long rod.
[0013] As a further description of the above technical solution: one side of the scraper is in contact with the inner wall of the barrel, and the scrapers and the stirring blades are staggered.
[0014] In summary, due to the adoption of the above technical solution, the beneficial effects of this utility model are:
[0015] By incorporating a mixing mechanism that drives the material cylinder to rotate, the cylinder can rotate 360 degrees following the concave frame, effectively improving the uniformity of mixing. This multi-dimensional mixing method not only allows the microbial strains to fully tumble and collide within the material cylinder but also avoids the mixing dead zones caused by a stationary stirring device, ensuring that various strains can fully contact and mix, thus improving the quality and performance of the compound microbial agent. The rotating component and auxiliary components work together to further enhance the mixing effect. The bevel gears and synchronous belts in the rotating component enable the synchronous rotation of the stirring blades and the material cylinder, allowing the strains to flow and mix in an orderly manner within the material cylinder. Meanwhile, the scrapers and extension plates in the auxiliary components clean the inner wall of the material cylinder and generate shearing force and secondary flow, further reducing mixing dead zones and improving mixing efficiency. Attached Figure Description
[0016] Figure 1 An overall schematic diagram according to an embodiment of the present utility model is shown;
[0017] Figure 2 A cross-sectional view of a barrel provided according to an embodiment of the present invention is shown;
[0018] Figure 3A schematic diagram of a rotating assembly according to an embodiment of the present invention is shown;
[0019] Figure 4 The present invention provides an embodiment of the present invention. Figure 3 Another perspective view;
[0020] Figure 5 A schematic diagram of an auxiliary component provided according to an embodiment of the present invention is shown.
[0021] Legend:
[0022] 10. Frame; 11. Material cylinder;
[0023] 20. Mixing mechanism; 21. Vertical plate; 22. Servo motor; 23. Recessed frame; 24. Rotating rod; 25. Sealing cover; 26. Threaded rod; 27. Rotating assembly; 271. Bevel gear one; 272. Bevel gear two; 273. Mounting rod; 274. Stirring blade; 275. Long rod; 276. Synchronous belt; 277. Auxiliary components; 2771. Mounting frame; 2772. Bevel gear three; 2773. Bevel gear four; 2774. Bevel gear five; 2775. Sleeve; 2776. Scraper; 2777. Extension plate. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0025] Reference Figure 1 - Figure 5 The present embodiment provides a compound microbial agent mixing device, including a frame 10 and a material cylinder 11. The frame 10 is equipped with a mixing mechanism 20 that can drive the material cylinder 11 to rotate so as to mix multiple microbial strains.
[0026] The mixing mechanism 20 includes a vertical plate 21 fixedly mounted on the frame 10, a servo motor 22 fixedly mounted on the vertical plate 21, a recessed frame 23 mounted on the vertical plate 21 via a rotating rod 24, and the recessed frame 23 being able to rotate via the rotating rod 24. A sealing cover 25 is mounted on the recessed frame 23 via a threaded rod 26, and a sealing ring is provided between the sealing cover 25 and the recessed frame 23. In use, by rotating the threaded rod 26, the rising threaded rod 26 drives the sealing cover 25 to rise, causing the sealing cover 25 to disengage from the material cylinder 11, thereby placing various microbial strains into the material cylinder 11. Then, the threaded rod 26 is rotated, causing the threaded rod 26 to drive the sealing cover 25 to descend and tightly fit with the material cylinder 11, completing the seal. The recessed frame 23 is also equipped with a rotating component 27 that allows various microbial strains to be fully mixed.
[0027] Specifically, in order to mix multiple microbial strains to form a live preparation, a rotating assembly 27 is provided. The rotating assembly 27 includes a bevel gear 271 fixedly installed on the vertical plate 21, a bevel gear 272 mounted on the recess 23 via a mounting rod 273, and the bevel gear 272 can rotate via the mounting rod 273. A stirring blade 274 is installed inside the material cylinder 11 via a long rod 275. The stirring blade 274 can stir multiple microbial strains to ensure thorough mixing. One end of the long rod 275 and the mounting rod 273 are respectively connected to a synchronous belt 276 via gears. The synchronous belt 276 and the gears enable the long rod 275 and the mounting rod 273 to rotate synchronously.
[0028] In more detail, the material cylinder 11 is fixedly installed on the recessed frame 23, which drives the material cylinder 11 to rotate. The rotating material cylinder 11 allows the various microbial strains inside to move back and forth, improving the mixing effect. The rotating rod 24 is rotatably connected to the vertical plate 21 and the bevel gear 271, and one end of the rotating rod 24 is fixedly installed on the output end of the servo motor 22. The servo motor 22 can drive the rotating rod 24 to start rotating.
[0029] In more detail, the sealing cap 25 is fitted to the top of the material cylinder 11, the threaded rod 26 is threadedly connected to the recess 23, the first bevel gear 271 and the second bevel gear 272 mesh, a guide rail is fixedly installed on the vertical plate 21, and the recess 23 is slidably connected to the guide rail via a slider. The annular guide rail and the slider provide support for the recess 23. After the sealing cap 25 is tightly fitted to the material cylinder 11, the servo motor 22 is started. The servo motor 22 drives the rotating rod 24 to start rotating, which in turn drives the recess 23 to rotate 360 degrees. The material cylinder 11 also starts to rotate. When the material... When the cylinder 11 rotates, the various microbial strains inside can move back and forth, improving the mixing effect. At the same time, when the concave frame 23 rotates, it will also drive the mounting rod 273 to rotate. Since the first bevel gear 271 and the second bevel gear 272 mesh, the second bevel gear 272 starts to rotate through the mounting rod 273. Through the gears and the synchronous belt 276, the long rod 275 can rotate synchronously. The rotating long rod 275 drives several stirring blades 274 to start rotating, so that the stirring blades 274 can play a stirring effect on the various microbial strains. Together with the rotating cylinder 11, the various microbial strains are fully mixed.
[0030] Specifically, in order to improve the mixing effect between multiple microbial strains, an auxiliary component 277 is also installed on the recessed frame 23;
[0031] The auxiliary component 277 includes a mounting bracket 2771 fixedly mounted on the recess 23, a bevel gear 2772 rotatably mounted on the mounting bracket 2771, a bevel gear 2773 fixedly mounted on one end of a long rod 275, and the long rod 275 will also drive the bevel gear 2773 to start rotating when it rotates, a bevel gear 2774 is set on the mounting bracket 2771 through a sleeve 2775, and a scraper 2776 is symmetrically mounted on one end of the sleeve 2775 that extends into the inside of the material cylinder 11. The scraper 2776 can clean the inner wall of the material cylinder 11 to prevent the presence of adhesives on the inner wall of the material cylinder 11, and several extension plates 2777 are fixedly mounted on the scraper 2776.
[0032] In more detail, bevel gear 3 2772 is located between bevel gear 4 2773 and bevel gear 5 2774, and bevel gear 3 2772, bevel gear 4 2773 and bevel gear 5 2774 mesh with each other. When bevel gear 4 2773 rotates, bevel gear 3 2772 will also rotate through meshing. Bevel gear 5 2774 will rotate through bevel gear 3 2772. However, although bevel gear 4 2773 and bevel gear 5 2774 rotate synchronously, they rotate in opposite directions. Sleeve 2775 is rotatably mounted on the outside of long rod 275, and when bevel gear 5 2774 rotates, it will also drive sleeve 2775 to start rotating.
[0033] In more detail, one side of the scraper 2776 contacts the inner wall of the barrel 11. Several scrapers 2776 and several stirring blades 274 are staggered. The rotating sleeve 2775 drives the scrapers 2776 and the extension plate 2777 on both sides to start rotating. This can clean the inner wall of the barrel 11 and reduce the dead corners of the mixing. At the same time, the rotation direction of the scraper 2776 and the extension plate 2777 is opposite to that of the stirring blades 274. Therefore, the shearing force and secondary flow generated help to fully mix various microbial strains and optimize the entire mixing process.
[0034] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A compound microbial agent mixing device, comprising a frame (10) and a material cylinder (11), characterized in that, The frame (10) is equipped with a mixing mechanism (20) that can drive the material cylinder (11) to rotate and mix multiple microbial strains. The mixing mechanism (20) includes a vertical plate (21) fixedly installed on the frame (10), a servo motor (22) fixedly installed on the vertical plate (21), a recessed frame (23) set on the vertical plate (21) via a rotating rod (24), a sealing cover (25) set on the recessed frame (23) via a threaded rod (26), and a rotating component (27) that enables multiple microbial strains to be fully mixed is also mounted on the recessed frame (23).
2. The composite microbial agent mixing device according to claim 1, characterized in that, The rotating assembly (27) includes a bevel gear one (271) fixedly mounted on the vertical plate (21), a bevel gear two (272) mounted on the recess (23) via a mounting rod (273), and a stirring blade (274) mounted inside the material cylinder (11) via a long rod (275). One end of the long rod (275) and the mounting rod (273) are respectively engaged with a synchronous belt (276) via gears.
3. The composite microbial agent mixing device according to claim 2, characterized in that, The material cylinder (11) is fixedly installed on the recessed frame (23). The rotating rod (24) is rotatably connected to the vertical plate (21) and the bevel gear (271), and one end of the rotating rod (24) is fixedly installed on the output end of the servo motor (22).
4. The composite microbial agent mixing device according to claim 3, characterized in that, The sealing cap (25) fits against the top of the material cylinder (11), the threaded rod (26) is threadedly connected to the recess (23), the first bevel gear (271) meshes with the second bevel gear (272), a guide rail is fixedly installed on the vertical plate (21), and the recess (23) is slidably connected to the guide rail by a slider.
5. The composite microbial agent mixing device according to claim 2, characterized in that, The recessed frame (23) is also equipped with auxiliary components (277); The auxiliary component (277) includes a mounting bracket (2771) fixedly mounted on the recess (23), a bevel gear three (2772) rotatably mounted on the mounting bracket (2771), a bevel gear four (2773) fixedly mounted on one end of a long rod (275), a bevel gear five (2774) set on the mounting bracket (2771) through a sleeve (2775), a scraper (2776) symmetrically mounted on one end of the sleeve (2775) extending into the inside of the material cylinder (11), and several extension plates (2777) fixedly mounted on the scraper (2776).
6. The composite microbial agent mixing device according to claim 5, characterized in that, The bevel gear three (2772) is located between bevel gear four (2773) and bevel gear five (2774), and bevel gear three (2772), bevel gear four (2773) and bevel gear five (2774) mesh with each other, and the sleeve (2775) is rotatably mounted on the outside of the long rod (275).
7. The composite microbial agent mixing device according to claim 6, characterized in that, One side of the scraper (2776) is in contact with the inner wall of the barrel (11), and the scrapers (2776) and the stirring blades (274) are staggered.