An automatic material cleaning device for the feed inlet of a sintering cylindrical mixer
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-14
- Publication Date
- 2026-08-11
AI Technical Summary
[0003]圆筒混合机通过筒体的旋转,使物料在筒体内呈螺旋状运动,在运动的过程中使物料反复滚落、抛撒、前移,从而完成物料的混匀与制粒过程,而在圆筒混合机进料口,物料刚从皮带机运输过来,由于圆筒保持旋转状态,刚下落至圆筒的部分物料就会受力散落到圆筒外,往往都需要岗位工及时清理干净,以免物料堆积后影响设备正常运行,破坏清洁生产环境,但是日积月累的撒料,导致岗位工的工作劳动强度较大
本实用新型通过在圆筒混合机的进料口下方布置收集斗,能够主动收集散落的物料,通过循环管链机能够将散落物料循环回收至圆筒混合机的进料口处的上料输送带上,实现自动化清渣和回收,降低工作人员的劳动强度,避免落渣影响设备正常运行,同时通过备用输送带的设计,在循环管链机损坏或维护检修期间,能够将收集斗内物料移出通过装载车进行回收收集,降低劳动强度,提高清理效率。
Smart Images

Figure CN224613720U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of sintering technology, and in particular relates to an automatic material cleaning device for the feed inlet of a sintering cylindrical mixer. Background Technology
[0002] Cylindrical mixers are widely used in steel enterprises as traditional mixing and granulation equipment. Considering various factors, sintering plants usually adopt a two-stage mixing process, both of which use cylindrical mixers. The purpose of the first mixing is to achieve uniform mixing, while the main function of the second mixing is granulation.
[0003] The cylindrical mixer uses the rotation of the cylinder to make the material move in a spiral motion inside the cylinder. During the movement, the material repeatedly rolls, scatters, and moves forward, thereby completing the mixing and granulation process. At the feed inlet of the cylindrical mixer, the material is transported from the belt conveyor. Because the cylinder is in a rotating state, some of the material that just falls into the cylinder will be scattered outside the cylinder due to the force. This often requires the workers to clean it up in time to prevent the material from accumulating and affecting the normal operation of the equipment and damaging the clean production environment. However, the cumulative spillage over time leads to a high labor intensity for the workers. Summary of the Invention
[0004] The purpose of this utility model is to provide an automatic material cleaning device for the feed inlet of a sintering cylindrical mixer. By arranging a collection hopper below the feed inlet of the cylindrical mixer, it can actively collect scattered materials. The scattered materials can be recycled back to the feeding conveyor belt at the feed inlet of the cylindrical mixer by a circulating tube chain conveyor, realizing automated slag removal and recycling, reducing the labor intensity of workers, and preventing slag from affecting the normal operation of the equipment. At the same time, through the design of a spare conveyor belt, when the circulating tube chain conveyor is damaged or under maintenance, the materials in the collection hopper can be removed and recycled by a loading vehicle, reducing labor intensity and improving cleaning efficiency.
[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution: This utility model is an automatic material cleaning device for the feed inlet of a sintering cylindrical mixer, including a cylindrical mixer and a material cleaning device body. The cylindrical mixer is provided with a feed inlet at one end, and the material cleaning device body includes a discharge pipe assembly, a circulating pipe chain machine, a spare conveyor belt, and a collection hopper. The collecting hopper is a conical hopper with an arc-shaped opening on one side of the top of the collecting hopper; The centerline of the collection hopper in the width direction is flush with the feed inlet of the cylindrical mixer, and the arc-shaped opening is concentrically located directly below the cylindrical mixer; The discharge pipe assembly includes a main discharge pipe connected to the bottom of the collection hopper, and an auxiliary discharge pipe obliquely connected to the outside of the main discharge pipe. Both the bottom of the main discharge pipe and the auxiliary discharge pipe are equipped with switch valves. The circulating tube chain machine includes a lifting section and a falling section arranged in parallel and vertically, a receiving section and a lower recovery section arranged in parallel and horizontally, and a dropping section and an upper recovery section arranged in parallel and horizontally. The top and bottom of the lifting section are connected to the dropping section and the receiving section respectively through a first turning box of 90 degrees. The top and bottom of the falling section are connected to the upper recovery section and the lower recovery section respectively through a second turning box of 90 degrees. A third turning box of 180 degrees is provided between the ends of the receiving section and the lower recovery section away from the lifting section. A fourth turning box of 180 degrees is provided between the ends of the dropping section and the upper recovery section away from the lifting section. The receiving section is fixed with a transfer pipe connected to the main discharge pipe, and the bottom of the fourth steering box is provided with a return pipe facing the feed inlet of the cylindrical mixer. One end of the spare conveyor belt is located directly below the auxiliary feed pipe, and the spare conveyor belt is misaligned with the circulating tube chain machine.
[0006] Furthermore, it also includes a first-level platform and a second-level platform. The cylindrical mixer is installed on the second-level platform, the collection hopper is installed on the first-level platform via a first bracket, and the spare conveyor belt is installed on the first-level platform.
[0007] Furthermore, the receiving section and the lower recovery section are installed on the first-floor platform, and the lifting section and the falling section are provided with a reinforcing frame between the first-floor platform and the second-floor platform. The fourth steering box is fixed to the second-floor platform by a second bracket.
[0008] Furthermore, a feeding conveyor belt is provided outside the feed inlet of the cylindrical mixer, the feeding conveyor belt is installed on the second-level platform, and the return pipe is located directly above the feeding conveyor belt.
[0009] Furthermore, the second-level platform is provided with a clearance opening that mates with the top of the collection hopper, and the feeding conveyor belt and the second support both span the clearance opening.
[0010] Furthermore, the bottom of the collecting hopper is provided with a square joint, and the top of the main discharge pipe is connected to the bottom of the square joint through a flange.
[0011] This utility model has the following beneficial effects: This invention features a collection hopper positioned below the feed inlet of a cylindrical mixer, which actively collects scattered materials. A circulating conveyor belt then recycles the scattered materials back to the feed conveyor belt at the feed inlet of the cylindrical mixer, achieving automated slag removal and recycling. This reduces the labor intensity of workers and prevents slag from affecting the normal operation of the equipment. Furthermore, the design of a spare conveyor belt allows materials in the collection hopper to be removed and recycled by a loading vehicle during periods of damage or maintenance of the circulating conveyor belt, further reducing labor intensity and improving cleaning efficiency.
[0012] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description
[0013] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0014] Figure 1 This is a schematic diagram of the structure of an automatic material cleaning device at the feed inlet of a sintering cylindrical mixer according to the present invention; Figure 2 A schematic diagram of the structure of the collection hopper, discharge pipe assembly, and transfer pipe; The attached diagram lists the components represented by each number as follows: 1-Cylindrical mixer, 2-Discharge pipe assembly, 3-Circulating pipe chain conveyor, 4-Spare conveyor belt, 5-Collection hopper, 6-First-layer platform, 7-Second-layer platform, 8-First support, 9-Second support, 10-Feeding conveyor belt, 101-Inlet, 201-Main discharge pipe, 202-Secondary discharge pipe, 203-Switch valve, 301-Lifting section, 302-Falling section, 303-Receiving section, 304-Lower recovery section, 305-Falling section, 306-Upper recovery section, 307-First steering box, 308-Second steering box, 309-Third steering box, 310-Fourth steering box, 311-Transfer pipe, 312-Return pipe, 501-Arc-shaped opening, 502-Square to round connection. Detailed Implementation
[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0016] Please see Figure 1-2 As shown, this utility model is an automatic cleaning device for the feed inlet of a sintering cylindrical mixer, including a cylindrical mixer 1 and a cleaning device body. One end of the cylindrical mixer 1 is provided with a feed inlet 101. The cleaning device body includes a discharge pipe assembly 2, a circulating pipe chain machine 3, a spare conveyor belt 4, and a collection hopper 5. The collecting hopper 5 is a conical hopper with an arc-shaped opening 501 on one side of the top of the collecting hopper 5; The centerline of the collection hopper 5 in the width direction is flush with the feed inlet 101 of the cylindrical mixer 1, and the arc-shaped inlet 501 is concentrically set directly below the cylindrical mixer 1; The discharge pipe assembly 2 includes a main discharge pipe 201, which is connected to the bottom of the collection hopper 5. An auxiliary discharge pipe 202 is inclinedly connected to the outside of the main discharge pipe 201. Switch valves 203 are provided on the bottom of the main discharge pipe 201 and the auxiliary discharge pipe 202. The circulating tube chain machine 3 includes a lifting section 301 and a falling section 302 arranged in parallel and vertically, a receiving section 303 and a lower recovery section 304 arranged in parallel and horizontally, and a dropping section 305 and an upper recovery section 306 arranged in parallel and horizontally. The top and bottom of the lifting section 301 are connected to the dropping section 305 and the receiving section 303 respectively through a first turning box 307 at a 90-degree angle. The top and bottom of the falling section 302 are connected to the upper recovery section 306 and the lower recovery section 304 respectively through a second turning box 308 at a 90-degree angle. A third turning box 309 at a 180-degree angle is provided between the receiving section 303 and the lower recovery section 304 at the end away from the lifting section 301. A fourth turning box 310 at a 180-degree angle is provided between the dropping section 305 and the upper recovery section 306 at the end away from the lifting section 301. The receiving section 303 is fixed with a transfer pipe 311 connected to the main discharge pipe 201, and the bottom of the fourth steering box 310 is provided with a return pipe 312 facing the feed inlet 101 of the cylindrical mixer 1. One end of the spare conveyor belt 4 is located directly below the auxiliary feed pipe 202, and the spare conveyor belt 4 is misaligned with the circulating tube chain machine 3.
[0017] Among them, such as Figure 1 As shown, it also includes a first-layer platform 6 and a second-layer platform 7. The cylindrical mixer 1 is installed on the second-layer platform 7, the collection hopper 5 is installed on the first-layer platform 6 via the first bracket 8, and the spare conveyor belt 4 is installed on the first-layer platform 6.
[0018] Among them, such as Figure 1 As shown, the receiving section 303 and the lower recovery section 304 are installed on the first-floor platform 6. The lifting section 301 and the falling section 302 are provided with a reinforcing frame between the first-floor platform 6 and the second-floor platform 7. The fourth steering box 310 is fixed on the second-floor platform 7 by the second bracket 9.
[0019] Among them, such as Figure 1 As shown, a feeding conveyor belt 10 is provided outside the feed inlet 101 of the cylindrical mixer 1. The feeding conveyor belt 10 is installed on the second-level platform 7, and the return pipe 312 is located directly above the feeding conveyor belt 10.
[0020] The second-level platform 7 is equipped with a clearance opening that matches the top of the collection bucket 5, and the feeding conveyor belt 10 and the second support 9 both span the clearance opening.
[0021] Among them, such as Figure 1-2 As shown, the bottom of the collecting hopper 5 is provided with a square connection circle 502, and the top of the main discharge pipe 201 is connected to the bottom of the square connection circle 502 through a flange.
[0022] A parking area is set up at the end of the spare conveyor belt 4, and materials conveyed by the spare conveyor belt 4 can be transferred by trucks.
[0023] An ultrasonic sensor is installed at the top of the collection hopper 5 or a weighing sensor is installed between the collection hopper 5 and the first support 8 to detect the amount of material in the collection hopper 5.
[0024] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0025] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. An automatic material cleaning device for the feed inlet of a sintering cylindrical mixer, comprising a cylindrical mixer (1) and a material cleaning device body, wherein the cylindrical mixer (1) is provided with a feed inlet (101) at one end, characterized in that: The main body of the cleaning device includes a discharge pipe assembly (2), a circulating pipe chain machine (3), a spare conveyor belt (4), and a collection hopper (5); The collecting hopper (5) is a conical hopper body, and the top of the collecting hopper (5) has an arc-shaped opening (501) on one side. The centerline of the collection hopper (5) in the width direction is flush with the feed inlet (101) of the cylindrical mixer (1), and the arc-shaped opening (501) is concentrically arranged directly below the cylindrical mixer (1); The discharge pipe assembly (2) includes a main discharge pipe (201), which is connected to the bottom of the collection hopper (5). An auxiliary discharge pipe (202) is obliquely connected to the outside of the main discharge pipe (201). Switch valves (203) are provided on both the bottom of the main discharge pipe (201) and the auxiliary discharge pipe (202). The circulating tube chain machine (3) includes a lifting section (301) and a falling section (302) arranged in parallel and vertically, a receiving section (303) and a lower recovery section (304) arranged in parallel and horizontally, and a dropping section (305) and an upper recovery section (306) arranged in parallel and horizontally. The top and bottom of the lifting section (301) are connected to the dropping section (305) and the receiving section (303) respectively through a first turning box (307) at 90 degrees. The top and bottom of the falling section (302) are connected to the upper recovery section (306) and the lower recovery section (304) respectively through a second turning box (308) at 90 degrees. A third turning box (309) at 180 degrees is provided between the receiving section (303) and the lower recovery section (304) at the end away from the lifting section (301). A fourth turning box (310) at 180 degrees is provided between the dropping section (305) and the upper recovery section (306) at the end away from the lifting section (301). The receiving section (303) is fixed with a transfer pipe (311) connected to the main discharge pipe (201), and the bottom of the fourth steering box (310) is provided with a return pipe (312) facing the feed inlet (101) of the cylindrical mixer (1). One end of the spare conveyor belt (4) is located directly below the auxiliary feed pipe (202), and the spare conveyor belt (4) is misaligned with the circulating tube chain machine (3).
2. The automatic material cleaning device at the feed inlet of a sintering cylindrical mixer according to claim 1, characterized in that, It also includes a first-level platform (6) and a second-level platform (7), the cylindrical mixer (1) is installed on the second-level platform (7), the collection hopper (5) is installed on the first-level platform (6) via the first bracket (8), and the spare conveyor belt (4) is installed on the first-level platform (6).
3. The automatic material cleaning device at the feed inlet of a sintering cylindrical mixer according to claim 2, characterized in that, The receiving section (303) and the lower recovery section (304) are installed on the first-floor platform (6). The lifting section (301) and the falling section (302) are provided with a reinforcing frame between the first-floor platform (6) and the second-floor platform (7). The fourth steering box (310) is fixed on the second-floor platform (7) by the second bracket (9).
4. The automatic material cleaning device at the feed inlet of a sintering cylindrical mixer according to claim 3, characterized in that, The cylindrical mixer (1) has a feeding conveyor belt (10) on the outside of the feed inlet (101). The feeding conveyor belt (10) is installed on the second-level platform (7), and the return pipe (312) is located directly above the feeding conveyor belt (10).
5. The automatic material cleaning device at the feed inlet of a sintering cylindrical mixer according to claim 4, characterized in that, The second-level platform (7) is provided with a clearance opening that matches the top of the collection hopper (5), and the feeding conveyor belt (10) and the second support (9) both span the clearance opening.
6. The automatic material cleaning device at the feed inlet of a sintering cylindrical mixer according to claim 1, characterized in that, The bottom of the collecting hopper (5) is provided with a square joint (502), and the top of the main discharge pipe (201) is connected to the bottom of the square joint (502) through a flange.