A device for monitoring the ratio of printing inks used in packaging.

CN224613733UActive Publication Date: 2026-08-11QINGDAO FOFEL TRADING CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-12
Publication Date
2026-08-11

AI Technical Summary

Technical Problem

[0004]为了克服现有油料的配比精度难以保证,容易出现误差且油墨产品的质量波动较大,稳定性较低的问题

Benefits of technology

1、本实用新型通过多重监测手段,为油料配比过程提供了全面的保障,料位传感器实时监控第一储料罐和第二储料罐的油料以及助剂的余量,防止断料,罐盖上的温度传感器和pH值传感器能够实时监测混合罐内油墨的温度和pH值,控制箱可以根据预设值对监测的数据进行分析,同时,夹套和温度控制器协同工作,可根据实时监测到的温度,主动调节油墨的温度,进一步优化混合过程,确保油料始终处于最佳的工艺状态,提高油墨的混合质量;

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Abstract

This utility model relates to the field of oil proportioning, and more particularly to an oil proportioning monitoring device for packaging and printing. It includes a frame assembly, a feeding assembly connected to the frame assembly, a stirring assembly connected to the frame assembly, and a monitoring assembly connected to the frame assembly. This utility model uses a level sensor to monitor the remaining oil and additives in the first and second storage tanks in real time to prevent material shortages. Temperature and pH sensors on the tank lids can monitor the temperature and pH of the ink in the mixing tank in real time. The control box can analyze the monitored data according to preset values. The jacket and temperature controller work together, actively adjusting the ink temperature in conjunction with the temperature sensor to optimize the mixing process, ensuring the oil is always in the optimal process state and improving the ink mixing quality. A control valve enables stable and continuous addition of additives, and the coordinated use of a solenoid valve, water pump, and flow meter enables quantitative delivery and precise proportioning of the oil.
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Description

Technical Field

[0001] This utility model relates to the field of oil proportioning, and in particular to an oil proportioning monitoring device for packaging and printing. Background Technology

[0002] As a vital support for modern industry and consumer goods distribution, the quality of printing inks determines the quality of finished packaging and printing products. In turn, the quality of printing inks is closely related to the ratio and mixing precision of the inks used.

[0003] Currently, most ink mixing is done manually, which involves weighing and adding the ink by hand. This makes it difficult to guarantee the accuracy of the mixing ratio for each batch of ink, and errors are prone to occur. In addition, some devices lack real-time and effective monitoring of the ink mixing process, resulting in large fluctuations in the quality of ink products and low stability. Utility Model Content

[0004] In order to overcome the problems of existing ink formulation accuracy being difficult to guarantee, easy errors occurring, large fluctuations in ink product quality, and low stability.

[0005] The technical solution of this utility model is: a packaging printing oil ratio monitoring device, including a frame assembly, a feeding assembly connected to the frame assembly, a stirring assembly connected to the frame assembly, and a monitoring assembly connected to the frame assembly. The frame assembly includes a support base connected to the stirring assembly and a bracket connected to the support base; The feeding assembly includes a first storage tank connected to the mixing assembly and a second storage tank connected to the support. The stirring assembly includes a mixing tank connected to a support base, a tank cover connected to the mixing tank, and a motor connected to the tank cover; The monitoring components include a control box connected to the support base and level sensors connected to the first and second storage tanks.

[0006] Preferably, the frame assembly further includes four legs connected to the support base, the legs being located at the four corners of the bottom of the support base.

[0007] Preferably, the feeding assembly further includes a filter connected to the support base, one end of the filter being connected to the tank cover via a first feed pipe, and the other end of the filter being connected to the second storage tank via a second feed pipe.

[0008] Preferably, the feeding assembly further includes a control valve connected to the first storage tank, a water pump connected to the second conveying pipe, a solenoid valve connected to the second conveying pipe, and a flow meter connected to the first conveying pipe.

[0009] Preferably, the stirring assembly further includes a jacket connected to the mixing tank, an inner liner connected to the mixing tank, and a temperature controller connected to the support base. The jacket is located between the mixing tank and the inner liner, and the jacket is connected to the temperature controller.

[0010] Preferably, the stirring assembly further includes a rotating shaft connected to a motor, stirring blades connected to the rotating shaft, and a sealing ring connected to the mixing tank. The sealing ring is located between the tank cover and the mixing tank. The stirring blades are a plurality of each other and are circumferentially distributed on the outside of the rotating shaft. The stirring blades are provided with through holes.

[0011] Preferably, the monitoring component further includes a temperature sensor and a pH sensor connected to the can lid, with the detection elements of the temperature sensor and pH sensor located on the lower surface of the can lid, and the temperature sensor and pH sensor electrically connected to the control box.

[0012] The beneficial effects of this utility model are: 1. This utility model provides comprehensive protection for the oil mixing process through multiple monitoring methods. The material level sensor monitors the remaining amount of oil and additives in the first and second storage tanks in real time to prevent material shortage. The temperature sensor and pH sensor on the tank cover can monitor the temperature and pH value of the ink in the mixing tank in real time. The control box can analyze the monitored data according to preset values. At the same time, the jacket and temperature controller work together to actively adjust the temperature of the ink according to the real-time monitored temperature, further optimizing the mixing process, ensuring that the oil is always in the best process state, and improving the mixing quality of the ink. 2. This utility model can achieve stable and continuous addition of additives through the control valve, and can achieve quantitative delivery and precise proportioning of oil through the cooperation of solenoid valve, water pump and flow meter, and improve the mixing efficiency and mixing stability of ink through the rotating shaft and stirring blade. Attached Figure Description

[0013] Figure 1 The diagram shown is a three-dimensional structural schematic of the oil ratio monitoring device of this utility model; Figure 2 The diagram shown is a three-dimensional structural schematic of the frame component of this utility model. Figure 3 The diagram shown is a three-dimensional structural schematic of the feeding component of this utility model; Figure 4 The diagram shown is a three-dimensional structural schematic of the stirring assembly of this utility model; Figure 5 The diagram shown is a three-dimensional structural schematic of the monitoring component of this utility model.

[0014] Explanation of reference numerals in the attached drawings: 1. Frame assembly; 2. Feeding assembly; 3. Mixing assembly; 4. Monitoring assembly; 101. Support base; 102. Support leg; 103. Bracket; 201. First storage tank; 202. Control valve; 203. First conveying pipe; 204. Filter; 205. Second conveying pipe; 206. Water pump; 207. Solenoid valve; 208. Second storage tank; 209. Flow meter; 301. Motor; 302. Tank cover; 303. Sealing ring; 304. Mixing tank; 305. Jacket; 306. Liner; 307. Mixing blade; 308. Rotating shaft; 309. Temperature controller; 401. Material level sensor; 402. Temperature sensor; 403. pH sensor; 404. Control box. Detailed Implementation

[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0016] A device for monitoring the ratio of printing inks used in packaging, based on Figures 1-5 As shown, a packaging printing oil ratio monitoring device includes a frame assembly 1, a feeding assembly 2 connected to the frame assembly 1, a stirring assembly 3 connected to the frame assembly 1, and a monitoring assembly 4 connected to the frame assembly 1. Frame assembly 1 includes a support base 101 connected to the stirring assembly 3 and a bracket 103 connected to the support base 101; The feeding assembly 2 includes a first storage tank 201 connected to the mixing assembly 3 and a second storage tank 208 connected to the support 103; The stirring assembly 3 includes a mixing tank 304 connected to the support base 101, a tank cover 302 connected to the mixing tank 304, and a motor 301 connected to the tank cover 302; The monitoring component 4 includes a control box 404 connected to the support base 101 and a level sensor 401 connected to the first storage tank 201 and the second storage tank 208.

[0017] according to Figure 2 The frame component 1 also includes four legs 102 connected to the support base 101 and located at the four corners of the bottom of the support base 101.

[0018] It should be noted that the four corner supports 102 can evenly distribute the weight of the entire structure onto the ground and provide good stability.

[0019] according to Figure 3 The feeding assembly 2 also includes a filter 204 connected to the support base 101. One end of the filter 204 is connected to the tank cover 302 through the first conveying pipe 203, and the other end of the filter 204 is connected to the second storage tank 208 through the second conveying pipe 205.

[0020] according to Figure 3 The feeding assembly 2 also includes a control valve 202 connected to the first storage tank 201, a water pump 206 connected to the second conveying pipe 205, a solenoid valve 207 connected to the second conveying pipe 205, and a flow meter 209 connected to the first conveying pipe 203.

[0021] It should be noted that the control valve 202 controls the flow of additives inside the first storage tank 201 to improve the stability of the oil. The filter 204 can filter impurities in the conveyed material to ensure the purity of the material and reduce the impact of impurities on the flow meter 209, so that it can better provide real-time data feedback on the material conveying volume. The water pump 206 can improve the conveying capacity. The solenoid valve 207 can be matched with the flow meter 209 to control the on and off of the raw materials to ensure the accuracy of the raw material ratio.

[0022] according to Figure 4 and Figure 5 The stirring assembly 3 also includes a jacket 305 connected to the mixing tank 304, an inner liner 306 connected to the mixing tank 304, and a temperature controller 309 connected to the support base 101. The jacket 305 is located between the mixing tank 304 and the inner liner 306, and the jacket 305 is connected to the temperature controller 309.

[0023] according to Figure 4 The stirring assembly 3 also includes a rotating shaft 308 connected to the motor 301, stirring blades 307 connected to the rotating shaft 308, and a sealing ring 303 connected to the mixing tank 304. The sealing ring 303 is located between the tank cover 302 and the mixing tank 304. There are several stirring blades 307 distributed circumferentially on the outside of the rotating shaft 308, and through holes are provided on the stirring blades 307.

[0024] It should be noted that the sealing ring 303 can seal the gap between the can lid 302 and the mixing tank 304 to prevent ink leakage. The jacket 305 can work with the temperature controller 309 to control the temperature of the ink in the mixing tank 304 to ensure the stability of the oil mixing. The liner 306 protects the inner wall of the mixing tank 304 to prevent ink corrosion or contamination. The stirring blade 307 can promote the mixing of raw materials. The through holes on the stirring blade 307 can reduce resistance and improve the stability during stirring.

[0025] according to Figure 5 The monitoring component 4 also includes a temperature sensor 402 and a pH sensor 403 connected to the can lid 302. The detection elements of the temperature sensor 402 and the pH sensor 403 are located on the lower surface of the can lid 302. The temperature sensor 402 and the pH sensor 403 are electrically connected to the control box 404.

[0026] It should be noted that the temperature sensor 402 can monitor the temperature inside the mixing tank 304, and the pH sensor 403 can monitor the pH value of the ink, ensuring the quality of the ink after mixing and improving the stability and practicality of the device.

[0027] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present invention.

Claims

1. An oil ratio monitoring device for packaging printing, characterized by: It includes a frame assembly (1), a feeding assembly (2) connected to the frame assembly (1), a mixing assembly (3) connected to the frame assembly (1), and a monitoring assembly (4) connected to the frame assembly (1). The frame assembly (1) includes a support base (101) connected to the stirring assembly (3) and a bracket (103) connected to the support base (101). The feeding assembly (2) includes a first storage tank (201) connected to the stirring assembly (3) and a second storage tank (208) connected to the support (103). The stirring assembly (3) includes a mixing tank (304) connected to a support base (101), a tank cover (302) connected to the mixing tank (304), and a motor (301) connected to the tank cover (302). The monitoring component (4) includes a control box (404) connected to the support (101) and a level sensor (401) connected to the first storage tank (201) and the second storage tank (208).

2. The oil ratio monitoring device for packaging printing according to claim 1, characterized by: The frame assembly (1) also includes four legs (102) connected to the support base (101) and located at the four corners of the bottom of the support base (101).

3. The oil ratio monitoring device for packaging printing according to claim 1, characterized in that: The feeding assembly (2) also includes a filter (204) connected to the support base (101). One end of the filter (204) is connected to the tank cover (302) through the first conveying pipe (203), and the other end of the filter (204) is connected to the second storage tank (208) through the second conveying pipe (205).

4. The oil ratio monitoring device for packaging printing according to claim 1, characterized by: The feeding assembly (2) also includes a control valve (202) connected to the first storage tank (201), a water pump (206) connected to the second conveying pipe (205), a solenoid valve (207) connected to the second conveying pipe (205), and a flow meter (209) connected to the first conveying pipe (203).

5. The oil ratio monitoring device for packaging printing according to claim 1, characterized in that: The stirring assembly (3) also includes a jacket (305) connected to the mixing tank (304), an inner liner (306) connected to the mixing tank (304), and a temperature controller (309) connected to the support base (101). The jacket (305) is located between the mixing tank (304) and the inner liner (306), and the jacket (305) is connected to the temperature controller (309).

6. The oil ratio monitoring device for packaging printing according to claim 1, characterized by: The stirring assembly (3) also includes a rotating shaft (308) connected to the motor (301), stirring blades (307) connected to the rotating shaft (308), and a sealing ring (303) connected to the mixing tank (304). The sealing ring (303) is located between the tank cover (302) and the mixing tank (304). There are several stirring blades (307) and they are circumferentially distributed on the outside of the rotating shaft (308). The stirring blades (307) are provided with through holes.

7. The oil ratio monitoring device for packaging printing according to claim 1, characterized by: The monitoring component (4) also includes a temperature sensor (402) and a pH sensor (403) connected to the can lid (302). The detection elements of the temperature sensor (402) and the pH sensor (403) are located on the lower surface of the can lid (302). The temperature sensor (402) and the pH sensor (403) are electrically connected to the control box (404).