A colorant oil precise addition mixing device

CN224613743UActive Publication Date: 2026-08-11SHANGHAI NEW MATERIALS SPECIAL POLYMERS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-06-16
Publication Date
2026-08-11

AI Technical Summary

Technical Problem

[0005]本实用新型的目的在于提供一种色油精确添加混合设备,旨在解决现有的瓶胚加工色油添加装置在加工时色油添加时难以进行添加量控制,便造成色油添加量不精准,降低后续瓶胚加工质量的问题

Benefits of technology

[0011]本实用新型的一种色油精确添加混合设备,加工时瓶胚料粒通过进料斗进入混合罐内,进一步,外部齿轮泵对存储料箱内部的色油进行抽取,并通过输送管道输送进连接管,最后依次通过流量计、控制电动阀和色油添加管送入混合罐内部,进一步,搅拌装置动作可进行色油和料粒混合搅拌,然后,出料电动阀打开后可将混合料导出至送料输送管道内,并输送至加工设备进行成型加工,色油输送时通过流量计进行计量,当达到设定数值时控制系统断开控制电动阀控制电源使其关闭,便可停止色油添加并利于保证添加量精准控制,进而能够解决现有的瓶胚加工色油添加装置在加工时色油添加时难以进行添加量控制,便造成色油添加量不精准,降低后续瓶胚加工质量的问题。

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Abstract

The utility model relates to bottle embryo processing technical field, concretely relates to a kind of color oil accurate adding mixing equipment;Including mixing tank, discharge electric valve, sealing cover and auxiliary mechanism, auxiliary mechanism includes feed hopper, color oil adding pipe, control electric valve, flowmeter, connecting pipe, support, positioning sleeve, wear sleeve, limiting plate and stirring device, color oil is measured by flowmeter when conveying, when reaching set value, control system disconnects control electric valve control power supply to make it close, can stop color oil adding and be conducive to guaranteeing the precise control of adding amount, to be able to solve the existing bottle embryo processing color oil adding device when processing color oil adding difficult to carry out adding amount control, color oil adding amount is not accurate, reduce subsequent bottle embryo processing quality problem.
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Description

Technical Field

[0001] This utility model relates to the field of bottle preform processing technology, and in particular to a device for precise addition and mixing of color oil. Background Technology

[0002] When producing colored bottle preforms, workers add color oil to the mixer and mix the color oil evenly with the bottle preform raw materials before proceeding to the next step of processing.

[0003] A search revealed that prior art CN219820341U discloses a color oil addition device for bottle preform processing, comprising a color oil addition tube, a color oil pipe, a straight pipe, and a sealing component. An outwardly extending arc-shaped plate is fixedly installed on the lower part of the outer end face of the color oil addition tube. The first end of the straight pipe is inserted into and detachably connected to the color oil addition tube, and the second end of the straight pipe is connected to the color oil pipe. The sealing component is disposed on the outside of the straight pipe and is used to seal the first end of the straight pipe when it is removed. This invention effectively prevents residual color oil in the straight pipe from leaking onto the ground or other places and polluting the environment when workers disassemble the straight pipe.

[0004] The above-mentioned device has the following problems when in use: it is difficult to control the amount of color oil added, which results in inaccurate color oil addition and reduces the quality of subsequent bottle preform processing. Utility Model Content

[0005] The purpose of this invention is to provide a color oil precise addition and mixing device, which aims to solve the problem that existing color oil addition devices in preform processing are difficult to control the amount of color oil added during processing, resulting in inaccurate color oil addition and reduced quality of subsequent preform processing.

[0006] To achieve the above objectives, this utility model provides a color oil precise addition and mixing device, including a mixing tank, a discharge electric valve at the bottom of the mixing tank, a sealing cover at the top, and an auxiliary mechanism; The auxiliary mechanism includes a feed hopper, a color oil adding pipe, a control electric valve, a flow meter, a connecting pipe, a bracket, a positioning sleeve, a wear-resistant sleeve, a limiting plate, and a stirring device. The feed hopper is located on top of the sealing cover. The color oil adding pipe is installed on one side of the mixing tank. The control electric valve is installed on the inlet side of the color oil adding pipe. The flow meter is located on the inlet side of the control electric valve. The connecting pipe is installed on the inlet side of the flow meter and is connected to an external color oil conveying pipe through a pipeline. The bracket is detachably connected to the sealing cover and is located at the bottom of the sealing cover, and is integrally formed with the positioning sleeve. The wear-resistant sleeve is detachably connected to the positioning sleeve and is located inside the positioning sleeve. The limiting plate is detachably connected to the positioning sleeve and abuts against the wear-resistant sleeve. The stirring device is located on the side of the sealing cover near the mixing tank.

[0007] The stirring device includes a rotating shaft, a drive motor, and a rotating assembly. The top round shaft end of the rotating shaft is rotatably engaged with the wear-resistant sleeve and is vertically arranged inside the mixing tank. The drive motor is fixed on the sealing cover, and its output shaft is connected to the connecting end of the rotating shaft via a coupling. The rotating assembly is arranged on the rotating shaft.

[0008] The rotating assembly includes blade seats, spacers, and limiting members. Multiple blade seats are slidably sleeved on the rotating shaft. The spacers are slidably sleeved on the rotating shaft to isolate the blade seats. The limiting members are located on the upper and lower sides of the rotating shaft.

[0009] The limiting component includes an abutment post and a limiting block. The abutment post is integrally formed with the rotating shaft and is symmetrically arranged on the upper side of the rotating shaft. The limiting block is detachably connected to the rotating shaft and is symmetrically arranged on the lower side of the rotating shaft.

[0010] The auxiliary mechanism further includes a protective device, which includes a threaded ring and a protective cover. The threaded ring is installed on the sealing cover, and a cable cavity is provided between the bottom of the threaded ring and the sealing cover. The protective cover is threadedly connected to the threaded ring and is located on top of the threaded ring.

[0011] This utility model discloses a precise color oil addition and mixing device. During processing, preform granules enter the mixing tank through a feed hopper. An external gear pump extracts color oil from the storage tank and conveys it through a conveying pipe into a connecting pipe. Finally, the oil is sequentially fed into the mixing tank via a flow meter, a control electric valve, and a color oil addition pipe. A stirring device further mixes the color oil and granules. Then, the discharge electric valve opens to discharge the mixture into a feeding conveying pipe and transport it to the processing equipment for molding. The color oil is metered during delivery. When a set value is reached, the control system disconnects the control electric valve, shutting off the power and stopping the color oil addition. This ensures precise control of the addition amount, thus solving the problem of existing preform processing color oil addition devices where it is difficult to control the amount of color oil added, resulting in inaccurate addition and reduced quality in subsequent preform processing. Attached Figure Description

[0012] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.

[0013] Figure 1 This is a schematic diagram of the overall structure of the color oil precise addition and mixing device according to the first embodiment of this utility model.

[0014] Figure 2 This is a cross-sectional view of the mixing tank according to the first embodiment of this utility model.

[0015] Figure 3 This is a schematic diagram of the structure of the bracket according to the first embodiment of this utility model.

[0016] Figure 4 This is a schematic diagram of the wear-resistant sleeve according to the first embodiment of this utility model.

[0017] Figure 5 This is a schematic diagram of the overall structure of the color oil precise addition and mixing device according to the second embodiment of this utility model.

[0018] In the diagram: 101-mixing tank, 102-discharge electric valve, 103-sealing cover, 104-feed hopper, 105-color oil addition pipe, 106-control electric valve, 107-flow meter, 108-connecting pipe, 109-bracket, 110-positioning sleeve, 111-wear-resistant sleeve, 112-limiting plate, 113-rotating shaft, 114-drive motor, 115-paddle seat, 116-spacer, 117-abutment post, 118-limiting block, 201-threaded ring, 202-protective cover. Detailed Implementation

[0019] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.

[0020] Example 1: like Figures 1 to 4 As shown, where Figure 1 This is a schematic diagram of the overall structure of a color oil precision addition and mixing device. Figure 2 This is a cross-sectional view of mixing tank 101. Figure 3 This is a structural diagram of bracket 109. Figure 4This is a structural schematic diagram of the wear-resistant sleeve 111. This utility model provides a precise color oil addition and mixing device: including a mixing tank 101, a discharge electric valve 102, a sealing cap 103, and an auxiliary mechanism. The auxiliary mechanism includes a feed hopper 104, a color oil addition pipe 105, a control electric valve 106, a flow meter 107, a connecting pipe 108, a bracket 109, a positioning sleeve 110, a wear-resistant sleeve 111, a limiting plate 112, and a stirring device. The stirring device includes a rotating shaft 113, a drive motor 114, and a rotating assembly. The rotating assembly includes a paddle seat 115, a spacer 116, and a limiting component. The limiting component includes an abutment post 117 and a limiting block 118. The aforementioned solution solves the problem of existing color oil addition devices in preform processing where it is difficult to control the amount of color oil added during processing, resulting in inaccurate color oil addition and reduced quality in subsequent preform processing. It is understood that the aforementioned solution can precisely control the amount of color oil added.

[0021] In this embodiment, the bottom of the mixing tank 101 is provided with a discharge electric valve 102 and the top is installed with a sealing cover 103. After the discharge electric valve 102 is opened, the mixture can be discharged and conveyed. The sealing cover 103 is fixed by bolts.

[0022] The feed hopper 104 is located on top of the sealing cover 103. The color oil adding pipe 105 is installed on one side of the mixing tank 101. The control electric valve 106 is installed on the inlet side of the color oil adding pipe 105. The flow meter 107 is located on the inlet side of the control electric valve 106. The connecting pipe 108 is installed on the inlet side of the flow meter 107 and is connected to an external color oil conveying pipe. The bracket 109 is detachably connected to the sealing cover 103 and is located at the bottom of the sealing cover 103. It is integrally formed with the positioning sleeve 110. The wear-resistant sleeve 111 is detachably connected to the positioning sleeve 110 and is located inside the positioning sleeve 110. The limiting plate 112 is detachably connected to the positioning sleeve 110 and abuts against the wear-resistant sleeve 111. The stirring device is located on the side of the sealing cover 103 near the mixing tank 101. The bottom of the feed hopper 104 is provided with an external thread end, which facilitates direct installation into the threaded inlet on the top of the sealing cover 103. The outlet flange of the color oil adding pipe 105 is fixed to the outside of the feed inlet of the mixing tank 101 by bolts. The inlet flange is connected to the outlet flange of the control electric valve 106 by a screw nut. The inlet flange of the control electric valve 106 is connected to the outlet flange of the flow meter 107 by a screw nut. The flow meter 107 is a flange-type flow meter, and its inlet flange is connected to the outlet flange of the connecting pipe 108. The connecting pipe 108 is connected to the external color oil conveying pipeline via a screw and nut connection. The equipment uses an external electrical control cabinet, which houses a control PLC and corresponding electrical components. A manual control panel is installed on the front side of the control cabinet door. The bracket 109 is fixed with bolts and integrally incorporates the positioning sleeve 110. The positioning sleeve 110 has a non-penetrating stepped hole from top to bottom, with a cross-shaped sliding cavity inside. The cross-shaped sliding cavity mates with the cross-shaped protrusion on the outer side of the wear-resistant sleeve 111. The limiting plate 112 is fixed with bolts and is used to limit the movement of the wear-resistant sleeve 111. The stirring device is used for stirring the raw materials.

[0023] Secondly, the top side round shaft end of the rotating shaft 113 is rotatably engaged with the wear-resistant sleeve 111 and is vertically arranged inside the mixing tank 101; the drive motor 114 is fixed on the sealing cover 103, and its output shaft is connected to the connecting end of the rotating shaft 113 via a coupling; the rotating assembly is arranged on the rotating shaft 113. The top side round shaft end of the rotating shaft 113 forms a rotational support structure in cooperation with the wear-resistant sleeve 111, the drive motor 114 is fixed by bolts, and its output shaft is connected to the connecting end of the rotating shaft 113 via a coupling, and the rotating assembly is used to realize stirring.

[0024] Then, multiple blade seats 115 are slidably sleeved on the rotating shaft 113; the spacer 116 is slidably sleeved on the rotating shaft 113 to isolate the blade seats 115; the limiting members are provided on the upper and lower sides of the rotating shaft 113. A symmetrical planar structure is provided on the rotating shaft 113. This structure prevents the blade seats 115 and the spacers 116 from rotating after installation. The limiting members are used to limit the mating position of the blade seats 115 and the spacers 116 to prevent movement.

[0025] Finally, the abutment post 117 is integrally formed with the rotating shaft 113 and symmetrically arranged on the upper side of the rotating shaft 113; the limiting block 118 is detachably connected to the rotating shaft 113 and symmetrically arranged on the lower side of the rotating shaft 113. The abutment post 117 abuts against the uppermost blade seat 115, and the limiting block 118 is fixed by bolts and abuts against the lowermost blade seat 115.

[0026] When using this utility model to solve the problem of difficulty in controlling the amount of color oil added during the processing of bottle preforms, which leads to inaccurate color oil addition and reduced quality of subsequent bottle preform processing, the bottle preform particles enter the mixing tank 101 through the feed hopper 104 during processing. Further, an external gear pump extracts color oil from the storage tank and conveys it through the conveying pipe into the connecting pipe 108. Finally, it is sequentially sent into the mixing tank 101 through the flow meter 107, the control electric valve 106, and the color oil addition pipe 105. Further, the stirring device... The action can mix and stir the color oil and material particles. Then, after the discharge electric valve 102 is opened, the mixture can be discharged into the feeding pipeline and transported to the processing equipment for molding. The color oil is metered by the flow meter 107. When the set value is reached, the control system disconnects the control electric valve 106 to control the power supply to shut it off, which can stop the addition of color oil and help ensure accurate control of the addition amount. This can solve the problem that the existing color oil addition device for bottle preform processing is difficult to control the addition amount during processing, which causes inaccurate color oil addition and reduces the quality of subsequent bottle preform processing.

[0027] Example 2: like Figure 5 As shown, where Figure 5 This is a schematic diagram of the overall structure of a color oil precise addition and mixing device. Based on the first embodiment, this utility model provides a color oil precise addition and mixing device. The auxiliary mechanism also includes a protective device, which includes a threaded ring 201 and a protective cover 202.

[0028] The threaded ring 201 is mounted on the sealing cover 103, and a cable cavity is provided between the bottom of the threaded ring 201 and the sealing cover 103. The protective cover 202 is threadedly connected to the threaded ring 201 and is located on top of the threaded ring 201. The threaded ring 201 is fixed by bolts, and its vertical thread cavity is not through-hole. The cable cavity is provided between the bottom of the threaded ring 201 and the sealing cover 103, that is, a through notch is provided at the bottom of the threaded ring 201, and a non-through mating groove is provided vertically downward at the top of the sealing cover 103. This structure facilitates the cable arrangement of the drive motor 114. The protective cover 202 is a U-shaped structure with an opening facing downward, and has a ventilation mesh structure on the upper side, which facilitates heat dissipation of the drive motor 114 and at the same time protects the drive motor 114 from external impacts.

[0029] In this embodiment, by providing the threaded ring 201 and the protective cover 202, the operational safety of the drive motor 114 can be improved.

[0030] The above-disclosed embodiments are merely one or more preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art can understand that all or part of the processes for implementing the above embodiments and equivalent changes made in accordance with the claims of this application still fall within the scope of this application.

Claims

1. A precise color oil addition and mixing device, comprising a mixing tank, wherein a discharge electric valve is provided at the bottom of the mixing tank and a sealing cover is installed at the top, characterized in that: It also includes auxiliary mechanisms; The auxiliary mechanism includes a feed hopper, a color oil adding pipe, a control electric valve, a flow meter, a connecting pipe, a bracket, a positioning sleeve, a wear-resistant sleeve, a limiting plate, and a stirring device. The feed hopper is located on top of the sealing cover. The color oil adding pipe is installed on one side of the mixing tank. The control electric valve is installed on the inlet side of the color oil adding pipe. The flow meter is located on the inlet side of the control electric valve. The connecting pipe is installed on the inlet side of the flow meter and is connected to an external color oil conveying pipe through a pipeline. The bracket is detachably connected to the sealing cover and is located at the bottom of the sealing cover, and is integrally formed with the positioning sleeve. The wear-resistant sleeve is detachably connected to the positioning sleeve and is located inside the positioning sleeve. The limiting plate is detachably connected to the positioning sleeve and abuts against the wear-resistant sleeve. The stirring device is located on the side of the sealing cover near the mixing tank.

2. The color oil precise addition and mixing device as described in claim 1, characterized in that: The stirring device includes a rotating shaft, a drive motor, and a rotating assembly. The top side of the rotating shaft is rotatably engaged with the wear-resistant sleeve and is vertically installed inside the mixing tank. The drive motor is fixed on the sealing cover, and its output shaft is connected to the connecting end of the rotating shaft via a coupling. The rotating assembly is mounted on the rotating shaft.

3. The color oil precise addition and mixing device as described in claim 2, characterized in that: The rotating assembly includes blade seats, spacers, and limiting members. A plurality of blade seats are slidably sleeved on the rotating shaft. The spacers are slidably sleeved on the rotating shaft to isolate the blade seats. The limiting members are disposed on the upper and lower sides of the rotating shaft.

4. The color oil precise addition and mixing device as described in claim 3, characterized in that: The limiting component includes an abutment post and a limiting block. The abutment post is integrally formed with the rotating shaft and is symmetrically arranged on the upper side of the rotating shaft. The limiting block is detachably connected to the rotating shaft and is symmetrically arranged on the lower side of the rotating shaft.

5. The color oil precise addition and mixing device as described in claim 1, characterized in that... : The auxiliary mechanism also includes a protective device, which includes a threaded ring and a protective cover. The threaded ring is installed on the sealing cover, and a cable cavity is provided between the bottom of the threaded ring and the sealing cover. The protective cover is threadedly connected to the threaded ring and is located on top of the threaded ring.

Citation Information

Patent Citations

  • Bottle preform processing color oil adding device

    CN219820341U