A water treatment mixing and uniform dosing machine
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-11
- Publication Date
- 2026-08-11
AI Technical Summary
然而,由于搅拌桶安装位置较高,人工投加药剂和清水时需攀爬或借助工具,操作不便且存在安全隐患
本实用新型在使用时,该一种水处理用混合均投加药机,通过设置的支撑板、缺口、固定柱、电动升降组件、药剂桶、定量下料组件、供水管件、轨道、移动平台、搅拌桶和液位传感器,可以在较低处将粉状药剂添加至药剂桶内,无需进行攀爬等操作,保证药剂添加的安全性,同时还能够根据需要进行自动配比稀释药剂,减少人力操作,提升整体实用性。
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Figure CN224613759U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of dosing machine technology, and in particular to a mixing and uniform dosing machine for water treatment. Background Technology
[0002] Chemical dosing in wastewater treatment refers to the process of removing pollutants through chemical reactions or physical actions by adding chemical agents (such as coagulants, flocculants, coagulant aids, and disinfectants) to wastewater. For example, coagulants (such as polyaluminum chloride) neutralize the charge of suspended particles, causing them to aggregate; flocculants (such as polyacrylamide) promote the formation of larger particles from small flocs, facilitating sedimentation; and disinfectants (such as sodium hypochlorite) kill pathogenic microorganisms. Ultimately, water purification is achieved through processes such as sedimentation and filtration. Chemical dosing is commonly used in pretreatment, advanced treatment, or sludge conditioning stages and is a key means of improving treatment efficiency.
[0003] Currently, chemical dosing machines are needed as an auxiliary operation in the process of adding chemicals for wastewater treatment.
[0004] Existing dosing machines typically install the mixing tank at the top of the sewage tank. Workers need to pour the chemicals and water into the mixing tank from a height to mix them, and then use a dosing pump and spray pipes to evenly spray the solution onto the sewage surface. A moving mechanism is used to adjust the spray position to improve the coverage. However, because the mixing tank is installed at a high position, manual dosing of chemicals and water requires climbing or the use of tools, which is inconvenient and poses safety hazards.
[0005] Therefore, improvements are proposed. Utility Model Content
[0006] This utility model is a water treatment mixing and uniform dosing machine proposed to overcome the shortcomings of the existing technology.
[0007] To achieve the above objectives, the present invention adopts the following technical solution: a water treatment mixing and dosing machine, comprising a tank body, a support plate fixedly connected to the top of the tank body, and a notch extending to the bottom is provided on one side edge of the top of the support plate; A fixed column is fixedly installed on one side of the outer surface of the pool. An electric lifting assembly is installed on the fixed column. A medicine tank is fixedly connected to the movable end of the electric lifting assembly, and the medicine tank matches the notch. The bottom of the medicine tank is fixedly connected to a metering feeding component; The fixed column is equipped with water supply pipe fittings; Two sets of tracks are fixedly installed on the top of the support plate, and a moving platform is mounted on both sets of tracks. A stirring tank is fixedly installed on one side of the top of the moving platform, and a liquid level sensor is fixedly installed on one side of the top of the stirring tank. A pesticide spraying assembly is installed between the mixing tank and the mobile platform.
[0008] Furthermore, the electric lifting assembly includes a stepper motor, which is fixedly installed on the inner top of the fixed column. The drive end of the stepper motor is fixedly connected to a screw, and the bottom of the screw is rotatably connected to the fixed column. A slide is threaded onto the outer surface of the screw, and the slide is slidably connected to the fixed column and fixedly connected to the medicine container. The fixed column has a limiting effect on the slide, which can ensure the stability of the slide's movement.
[0009] Furthermore, a cover plate is sealed to the top of the medicine container, and the cover plate has a sealing effect on the medicine container.
[0010] Furthermore, the quantitative feeding component includes a feeding pipe, which is fixedly installed at the bottom of the medicine tank. A servo motor is fixedly installed on one side of the outer surface of the feeding pipe. The drive shaft of the servo motor passes through the interior of the feeding pipe and is fixedly connected to a roller. Both sides of the outer surface of the roller are sealed and fitted to the inner wall of the feeding pipe. Multiple material grooves are evenly opened in the middle area of the outer surface of the roller. By controlling the amount of material fed each time, the purpose of quantitative feeding is achieved.
[0011] Furthermore, the water supply pipe includes a fixed pipe, and multiple connecting blocks are fixedly connected between the fixed pipe and the fixed column. The outlet of the fixed pipe is fixedly connected to a solenoid valve, and the solenoid valve is designed to control the opening and closing of the fixed pipe.
[0012] Furthermore, the mobile platform includes two electric railcars, which are mounted on an adjacent set of tracks. The tops of the two electric railcars are fixedly connected to a crossbeam, and the mixing tank is fixedly installed on the top of the crossbeam. The arrangement of the electric railcars facilitates the movement of the crossbeam along the tracks.
[0013] Furthermore, the agent spraying assembly includes a water pump, which is fixedly installed on the top of the horizontal base. The water pump inlet is fixedly connected to the mixing tank, and the water pump outlet is fixedly connected to a horizontal pipe, which is fixedly connected to the horizontal base. Multiple nozzles are evenly fixedly connected to the bottom of the horizontal pipe. The nozzle arrangement facilitates the spraying of the agent onto the surface of the sewage.
[0014] The beneficial effects of this utility model are: In use, this water treatment mixing and dosing machine, through its supporting plate, notch, fixed column, electric lifting component, reagent tank, quantitative feeding component, water supply pipe, track, moving platform, mixing tank, and liquid level sensor, allows powdered reagents to be added to the reagent tank at a lower position without the need for climbing, ensuring the safety of reagent addition. It can also automatically mix and dilute reagents as needed, reducing manual operation and improving overall practicality. Attached Figure Description
[0015] To more clearly illustrate the technical solution of this utility model, the drawings used in the description of the specific embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0016] Figure 1 The three-dimensional representation of this utility model; Figure 2 Top view of this utility model; Figure 3 : A partial sectional view of this utility model.
[0017] The attached figures are labeled as follows: 1. Tank body; 2. Horizontal pipe; 3. Horizontal seat; 4. Mixing tank; 5. Electric railcar; 6. Track; 7. Support plate; 8. Notch; 9. Fixing pipe; 10. Cover plate; 11. Chemical tank; 12. Solenoid valve; 13. Fixing column; 14. Connecting block; 15. Liquid level sensor; 16. Water pump; 17. Stepper motor; 18. Slide seat; 19. Servo motor; 20. Feeding pipe; 21. Roller; 22. Material trough; 23. Screw. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0019] like Figures 1 to 3 As shown, a water treatment mixing and dosing machine is disclosed, including a tank body 1, a support plate 7 fixedly connected to the top of the tank body 1, and a notch 8 extending through to the bottom is provided on one side edge of the top of the support plate 7.
[0020] A fixed column 13 is fixedly installed on one side of the outer surface of the pool body 1. An electric lifting assembly is installed on the fixed column 13. The movable end of the electric lifting assembly is fixedly connected to a medicine tank 11, and the medicine tank 11 matches the notch 8. The electric lifting assembly includes a stepper motor 17, which is fixedly installed on the inner top of the fixed column 13. The drive end of the stepper motor 17 is fixedly connected to a screw 23, and the bottom of the screw 23 is rotatably connected to the fixed column 13. A slide 18 is threaded onto the outer surface of the screw 23, and the slide 18 is slidably connected to the fixed column 13 and fixedly connected to the medicine tank 11. The thread helix angle of the screw 23 is smaller than the friction angle, which gives the screw 23 a self-locking ability and can prevent it from shifting due to vibration or load. The screw 23 is rotatably connected to the fixed column 13 through a bearing seat. The seat of the bearing seat is fixedly connected to the fixed column 13, and the inner ring of the bearing inside the bearing seat is fixedly connected to the screw 23. The built-in bearing uses a packing seal.
[0021] The top of the medicine container 11 is sealed with a cover plate 10.
[0022] A metering feeding assembly is fixedly connected to the bottom of the reagent tank 11. The metering feeding assembly includes a feeding pipe 20, which is fixedly installed at the bottom of the reagent tank 11. A servo motor 19 is fixedly installed on one side of the outer surface of the feeding pipe 20. The drive shaft of the servo motor 19 passes through the interior of the feeding pipe 20 and is fixedly connected to a roller 21. Both sides of the outer surface of the roller 21 are sealed and fitted to the inner wall of the feeding pipe 20. Multiple material grooves 22 are evenly opened in the middle area of the outer surface of the roller 21. Both sides of the outer surface of the roller 21 are fixedly fitted with sealing rings. The sealing rings are sealed and abut against the inner wall of the feeding pipe 20 to prevent reagent leakage and ensure that the dosage is stable and adjustable.
[0023] The fixed column 13 is equipped with water supply pipe fittings, including a fixed pipe 9. The fixed pipe 9 and the fixed column 13 are connected by multiple connecting blocks 14. The outlet of the fixed pipe 9 is fixedly connected to a solenoid valve 12. The inlet of the fixed pipe 9 is fixedly connected to the municipal tap water pipe, which can provide tap water source.
[0024] Two sets of rails 6 are fixedly installed on the top of the support plate 7. The two sets of rails 6 are used to install a mobile platform. A mixing tank 4 is fixedly installed on one side of the top of the mobile platform. The mobile platform includes two electric railcars 5, and the electric railcars 5 are mounted on an adjacent set of rails 6. The tops of the two electric railcars 5 are fixedly connected to a cross seat 3, and the mixing tank 4 is fixedly installed on the top of the cross seat 3. The electric railcar 5 is also known as an electric flatcar, rail flatcar, electric flatbed car, rail flatcar, electric car, trolley, crosscar, ground car, etc., and is a kind of in-plant rail electric transport vehicle.
[0025] A liquid level sensor 15 is fixedly installed on one side of the top of the mixing tank 4. The liquid level sensor 15 is a radar liquid level sensor, model NHSW47, used to detect the water level and determine the amount of tap water to be added.
[0026] A chemical spraying assembly is installed between the mixing tank 4 and the mobile platform. The chemical spraying assembly includes a water pump 16, which is fixedly installed on the top of the horizontal base 3. The water inlet of the water pump 16 is fixedly connected to the mixing tank 4, and the water outlet of the water pump 16 is fixedly connected to a horizontal pipe 2. The horizontal pipe 2 is fixedly connected to the horizontal base 3, and multiple nozzles are evenly fixedly connected to the bottom of the horizontal pipe 2.
[0027] Working principle: The reagent tank 11 is raised and lowered along the fixed column 13 via an electric lifting assembly (stepper motor 17 drives screw 23, which in turn moves slide 18 up and down). When adding reagents, the reagent tank 11 is lowered to the low position, making it convenient for workers or machinery to replenish solid or liquid reagents. After adding reagents, the reagent tank 11 is raised to the high position, and then the electric railcar 5 moves along the track 6, moving the mixing tank 4 below the solenoid valve 12 and the discharge pipe 20 via the cross seat 3. The solenoid valve 12 opens, and tap water is delivered into the mixing tank 4 through the fixed pipe 9. The liquid level sensor 15 monitors the liquid level. When the liquid level reaches the threshold, the solenoid valve 12 closes, and the servo motor 19 drives the roller shaft 21 to rotate, controlling the amount of material discharged each time through the volume of the material trough 22 until the required amount is reached. The mixing tank 4 mixes water and chemicals. The mixed solution is then pumped by the water pump 16 and transported through the horizontal pipe 2 to multiple nozzles. The solution is then sprayed onto the sewage. The electric railcar 5 moves back and forth along the track 6, causing the spraying components to evenly distribute the solution above the sewage tank, avoiding local over-concentration or over-dilute conditions and improving the sewage treatment effect.
[0028] It should be noted that, in actual use, an existing PLC controller can be added. The PLC controller is electrically connected to the solenoid valve 12, servo motor 19, stepper motor 17, stirring tank 4, and level sensor 15 to facilitate overall control. The specific data analysis and processing involved to further realize the control function are methods that can be implemented by those skilled in the art based on common knowledge. These methods are not within the scope of this solution. The above description is only to illustrate the beneficial effects that this hardware structure improvement can achieve in combination with common knowledge. The housing protection level of the servo motor 19, stepper motor 17, stirring tank 4, level sensor 15, and PLC controller is not lower than IP65 to ensure stable operation in humid environments.
[0029] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to any specific implementation. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A water treatment mixing and dosing machine, comprising a tank (1), characterized in that: A support plate (7) is fixedly connected to the top of the pool body (1), and a notch (8) extending to the bottom is provided on one side edge of the top of the support plate (7). A fixed column (13) is fixedly installed on one side of the outer surface of the pool body (1). An electric lifting assembly is installed on the fixed column (13). The movable end of the electric lifting assembly is fixedly connected to a medicine tank (11), and the medicine tank (11) matches the notch (8). The bottom of the medicine tank (11) is fixedly connected to a quantitative feeding component; The fixed column (13) is equipped with water supply pipe fittings; Two sets of rails (6) are fixedly installed on the top of the support plate (7). The two sets of rails (6) are used to install a moving platform. A stirring tank (4) is fixedly installed on one side of the top of the moving platform. A liquid level sensor (15) is fixedly installed on one side of the top of the stirring tank (4). A pesticide spraying assembly is installed between the mixing tank (4) and the mobile platform.
2. The water treatment mixing and dosing machine according to claim 1, characterized in that: The electric lifting assembly includes a stepper motor (17), which is fixedly installed on the inner top of the fixed column (13). The drive end of the stepper motor (17) is fixedly connected to a screw (23), and the bottom of the screw (23) is rotatably connected to the fixed column (13). The outer surface of the screw (23) is threaded with a slide (18), and the slide (18) is slidably connected to the fixed column (13) and fixedly connected to the medicine tank (11).
3. The water treatment mixing and dosing machine according to claim 1, characterized in that: The top of the medicine container (11) is sealed with a cover plate (10).
4. The water treatment mixing and dosing machine according to claim 1, characterized in that: The quantitative feeding assembly includes a feeding pipe (20), which is fixedly installed at the bottom of the medicine tank (11). A servo motor (19) is fixedly installed on one side of the outer surface of the feeding pipe (20). The drive shaft of the servo motor (19) passes through the interior of the feeding pipe (20) and is fixedly connected to a roller (21). Both sides of the outer surface of the roller (21) are sealed and fitted to the inner wall of the feeding pipe (20). Multiple material grooves (22) are evenly opened in the middle area of the outer surface of the roller (21).
5. The water treatment mixing and dosing machine according to claim 1, characterized in that: The water supply pipe includes a fixed pipe (9), and multiple connecting blocks (14) are fixedly connected between the fixed pipe (9) and the fixed column (13). The outlet of the fixed pipe (9) is fixedly connected to a solenoid valve (12).
6. The water treatment mixing and uniform dosing machine according to claim 1, characterized in that: The mobile platform includes two electric railcars (5), which are mounted on an adjacent set of rails (6). The tops of the two electric railcars (5) are fixedly connected to a crossbeam (3), and the mixing tank (4) is fixedly installed on the top of the crossbeam (3).
7. A water treatment mixing and dosing machine according to claim 6, characterized in that: The agent spraying assembly includes a water pump (16), which is fixedly installed on the top of the horizontal seat (3). The water inlet of the water pump (16) is fixedly connected to the mixing tank (4). The water outlet of the water pump (16) is fixedly connected to a horizontal pipe (2), which is fixedly connected to the horizontal seat (3). Multiple nozzles are evenly fixedly connected to the bottom of the horizontal pipe (2).