A synthesis reactor for wetting agent processing

Abstract

This utility model discloses a synthesis kettle for processing wetting agents, belonging to the field of wetting agent processing technology. It includes a filter box with a support leg at the lower corner, a liquid outlet pipe at the lower side of the filter box, a valve at the upper end of the liquid outlet pipe, a through hole at the center of the upper end of the filter box, a filtration mechanism inside the filter box, and a wetting agent processing mechanism at the upper end of the filter box. This utility model, by incorporating a filtration mechanism, can effectively separate wetting agents from impurities, ensuring product quality. During the wetting agent processing, impurities flow into the filter box with the liquid. The scraper and sealing plate of the impurity cleaning component can concentrate and clean the impurities, preventing them from mixing into the final product. This filtration mechanism design not only improves product purity but also reduces the problem of product performance degradation caused by impurities, which is of great significance for improving the overall quality of the wetting agent.

Description

Technical Field

[0001] This utility model belongs to the field of wetting agent processing technology, and specifically relates to a synthesis kettle for wetting agent processing. Background Technology

[0002] Wetting agents are chemical additives that significantly reduce the surface tension of liquids, thereby improving the wetting properties of liquids on solid surfaces. In many industries, such as chemical, pharmaceutical, textile, and coating industries, the processing of wetting agents is an indispensable part of the production process. Synthesis reactors, as a common processing equipment, are widely used in the synthesis of wetting agents. They typically consist of a reactor body, heating device, stirring device, and feed inlet. Through heating and stirring, the raw materials are fully reacted within the reactor to synthesize the desired wetting agent product. However, existing wetting agent processing synthesis reactors still have some problems in practical use, limiting their further application and development.

[0003] During the processing of wetting agents, a certain amount of impurities are generated inside the synthesis reactor. These impurities may adversely affect the quality and performance of the product. However, most existing synthesis reactors lack effective filtration structures, making it impossible to separate impurities from the wetting agent in a timely manner during processing. This results in impurities being mixed into the final product, affecting product quality. In addition, existing synthesis reactors have shortcomings in height and structural design, leading to less than ideal stirring effects. The stirring device may not be able to fully cover all areas inside the reactor, resulting in uneven mixing of raw materials and incomplete reactions. At the same time, existing synthesis reactors are also difficult to clean. Due to their complex internal structure and height, cleaning is time-consuming and labor-intensive, and it is difficult to completely remove residues. This not only increases the maintenance cost of the equipment but may also lead to cross-contamination, affecting the production of subsequent products. Utility Model Content

[0004] To address the problems mentioned in the background section, this invention provides a synthesis reactor for processing wetting agents, which features convenient filtration of the wetting agent and improved stirring and cleaning effects.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a synthesis reactor for processing wetting agents, comprising a filter box, a support leg provided at the lower corner of the filter box, a liquid outlet pipe provided at the lower side of the filter box, a valve provided at the upper end of the liquid outlet pipe, a through hole provided at the center of the upper end of the filter box, a filtration mechanism provided inside the filter box, and a wetting agent processing mechanism provided at the upper end of the filter box. The filtration mechanism includes a filter box, which is slidably connected inside the filter box. An impurity cleaning component is provided at the upper end of the filter box, and a fixing component is provided at the upper corner of the side of the filter box. A support strip corresponding to the filter box is provided on the inner wall of the filter box.

[0006] Preferably, the fixing component includes a central rod, which is provided at the upper corner of the side of the filter box, and a limit plate is provided at the other end of the central rod. A pressure plate is slidably connected to the surface of the central rod, and a spring is sleeved on the surface of the central rod on one side of the pressure plate.

[0007] Preferably, the impurity cleaning component includes a scraper, which is slidably connected inside the filter box. A connecting plate is provided at the side edge of the scraper, and a sealing plate is provided at the other end of the connecting plate.

[0008] Preferably, the impurity cleaning assembly further includes a slider, and the side of the scraper is provided with a slider on the inner wall of the filter box, and the side of the filter box is provided with a groove corresponding to the slider.

[0009] Preferably, the impurity cleaning assembly further includes a rubber sealing ring, the outer surface of the sealing plate is fixedly connected to the rubber sealing ring, and a pull ring is provided on the other side of the sealing plate.

[0010] Preferably, the wetting agent processing mechanism includes a support rod, a support rod is provided at the upper end of the filter box, an installation ring is provided at the upper end of the support rod, a reaction vessel shell is provided at the upper end of the installation ring, a motor is provided at the upper end of the reaction vessel shell, a feed pipe is provided at the lower end of the reaction vessel shell, and a valve is provided on the side of the feed pipe.

[0011] Preferably, a stirring and cleaning assembly is installed inside the reactor shell. The stirring and cleaning assembly includes a motor, an output end of which is provided with a stirring shaft, a surface of which is provided with stirring blades, a connecting rod on the lower side of the stirring shaft, a cleaning plate on the other end of the connecting rod, and a diagonal rod connected to the stirring shaft on the lower side of the cleaning plate.

[0012] Compared with the prior art, the beneficial effects of this utility model are: 1. This utility model, by setting up a filtration mechanism, can effectively separate wetting agents from impurities, ensuring product quality. During the wetting agent processing, impurities will flow into the filter box with the liquid. Through the scraper and sealing plate of the impurity cleaning component, the impurities can be concentrated and cleaned, preventing impurities from mixing into the final product. This filtration mechanism design not only improves the purity of the product, but also reduces the problem of product performance degradation caused by impurities, which is of great significance for improving the overall quality of wetting agents.

[0013] 2. This utility model achieves efficient processing and stirring of wetting agents by setting up a wetting agent processing mechanism. The reactor shell provides a stable environment for the synthesis of wetting agents. The motor drives the stirring shaft and stirring blades to rotate, so that the raw materials are fully mixed and reacted. At the same time, the cleaning plate and inclined rod of the stirring and cleaning component can clean the inner wall of the reactor during the stirring process, preventing material residue and scaling, reducing equipment maintenance costs, and extending the service life of the equipment. This design not only improves production efficiency, but also ensures the long-term stable operation of the equipment. Attached Figure Description

[0014] Figure 1 This is a perspective view of the present utility model; Figure 2 This is a perspective view of the filtration mechanism of this utility model; Figure 3 This is an enlarged view of the fixing component of this utility model; Figure 4 This is a perspective view of the impurity cleaning component of this utility model; Figure 5 This is a perspective view of the position of the support strip of this utility model; Figure 6 This is a three-dimensional sectional view of the wetting agent processing mechanism of this utility model; In the diagram: 1. Filter box; 2. Support leg; 3. Discharge pipe; 4. Valve 1; 5. Filtering mechanism; 51. Fixing component; 511. Limiting plate; 512. Spring; 513. Center rod; 514. Pressure plate; 52. Filter box; 53. Impurity cleaning component; 531. Pull ring; 532. Sealing plate; 533. Rubber sealing ring; 534. Connecting plate; 535. Scraper; 536. Sliding block; 537. Slide groove; 54. Support bar; 6. Wetting agent processing mechanism; 61. Mounting ring; 62. Support rod; 63. Valve 2; 64. Discharge pipe; 65. Stirring and cleaning component; 651. Inclined rod; 652. Cleaning plate; 653. Connecting rod; 654. Stirring blade; 655. Motor; 656. Stirring shaft; 66. Reactor shell; 7. Through hole. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0016] Example 1 Please see Figure 1-6The present invention provides the following technical solution: a synthesis kettle for processing wetting agents, including a filter box 1, a support leg 2 provided at the lower corner of the filter box 1, a liquid outlet pipe 3 provided at the lower side of the filter box 1, a valve 4 provided at the upper end of the liquid outlet pipe 3, a through hole 7 opened at the center of the upper end of the filter box 1, a filter mechanism 5 provided inside the filter box 1, and a wetting agent processing mechanism 6 provided at the upper end of the filter box 1. The filtration mechanism 5 includes a filter box 52, which is slidably connected inside the filter box 1. An impurity cleaning component 53 is provided at the upper end of the filter box 52. A fixing component 51 is provided at the upper corner of the side of the filter box 1. A support strip 54 corresponding to the filter box 52 is provided on the inner wall of the filter box 1.

[0017] Specifically, the fixing component 51 includes a central rod 513. The central rod 513 is located at the upper corner of the side of the filter box 1. A limit plate 511 is provided at the other end of the central rod 513. A pressure plate 514 is slidably connected to the surface of the central rod 513. A spring 512 is sleeved on the surface of the central rod 513 on one side of the pressure plate 514. By adopting the above technical solution, the filter box 52 can be quickly fixed and disassembled. When it is necessary to clean the filter box 52, simply press the pressure plate 514 to compress the spring 512, and the filter box 52 can be removed from the filter box 1. This design not only facilitates the cleaning and replacement of the filter box 52, but also improves the maintenance efficiency of the equipment.

[0018] Specifically, the impurity cleaning component 53 includes a scraper 535, which is slidably connected inside the filter box 52. A connecting plate 534 is provided at the side edge of the scraper 535, and a sealing plate 532 is provided at the other end of the connecting plate 534. By adopting the above technical solution, impurities in the filter box 52 can be effectively cleaned. When a certain amount of impurities accumulate in the filter box 52, the sealing plate 532 is pulled to drive the scraper 535 to slide in the filter box 52, scraping off the impurities and collecting them in a concentrated manner, thereby keeping the filter box 52 clean and improving the filtration efficiency.

[0019] Specifically, the impurity cleaning assembly 53 also includes a slider 536. The slider 536 is located on the side of the scraper 535 on the inner wall of the filter box 52, and the side of the filter box 52 has a groove 537 corresponding to the slider 536. By adopting the above technical solution, the design of slider 536 and groove 537 can ensure that scraper 535 slides smoothly in filter box 52, avoid scraper 535 from deviating or getting stuck during cleaning, and further improve the effect and reliability of impurity cleaning.

[0020] Specifically, the impurity cleaning component 53 also includes a rubber sealing ring 533, and the rubber sealing ring 533 is fixedly connected to the outer surface of the sealing plate 532. A pull ring 531 is provided on the other side of the sealing plate 532. By adopting the above technical solution, the rubber sealing ring 533 can ensure the sealing between the sealing plate 532 and the filter box 52 and prevent liquid leakage. At the same time, the design of the pull ring 531 makes it convenient for users to operate and pull out the sealing plate 532 for cleaning impurities.

[0021] In this embodiment, the filter box 52 is first installed into the filter box 1 and fixed by the fixing component 51. During the wetting agent processing, impurities will flow into the filter box 52 with the liquid. When it is necessary to clean the impurities, press down the pressure plate 514, take out the filter box 52, pull the pull ring 531, drive the scraper 535 to slide, scrape off the impurities and collect them for processing. After cleaning, the filter box 52 is reinstalled into the filter box 1 and used again.

[0022] Example 2 The difference between this embodiment and Embodiment 1 is that: the wetting agent processing mechanism 6 includes a support rod 62, the upper end of the filter box 1 is provided with the support rod 62, the upper end of the support rod 62 is provided with an mounting ring 61, the upper end of the mounting ring 61 is provided with a reaction vessel shell 66, the upper end of the reaction vessel shell 66 is provided with a motor 655, the lower end of the reaction vessel shell 66 is provided with a feed pipe 64, and the side of the feed pipe 64 is provided with a valve 63. By adopting the above technical solution, the reactor shell 66 is used to contain the raw material of the wetting agent, the motor 655 provides power to drive the stirring shaft 656 and the stirring blade 654 to rotate, so as to achieve full mixing and reaction of the raw material, the discharge pipe 64 is used to discharge the processed wetting agent, and the valve 63 is used to control the opening and closing of the discharge pipe 64 to ensure the smooth progress of the processing.

[0023] Specifically, a stirring and cleaning assembly 65 is installed inside the reactor shell 66. The stirring and cleaning assembly 65 includes a motor 655, an output end of which is provided with a stirring shaft 656, a surface of which is provided with stirring blades 654, a connecting rod 653 is provided on the lower side of the stirring shaft 656, a cleaning plate 652 is provided on the other end of the connecting rod 653, and a diagonal rod 651 connected to the stirring shaft 656 is provided on the lower side of the cleaning plate 652. By adopting the above technical solution, the stirring blade 654 can ensure that the raw materials are fully mixed in the reactor shell 66, thereby improving the reaction efficiency. The design of the cleaning plate 652 and the inclined rod 651 can clean the inner wall of the reactor at the same time during the stirring process, preventing material residue and scaling, reducing equipment maintenance costs, and extending the service life of the equipment.

[0024] In this embodiment, the raw materials are added into the reactor shell 66 through the through hole 7. The motor 655 is started, and the stirring shaft 656 and stirring blades 654 begin to rotate, mixing and stirring the raw materials. During the stirring process, the cleaning plate 652 and the inclined rod 651 simultaneously clean the inner wall of the reactor. After processing, valve 63 is opened, and the processed wetting agent is discharged through the discharge pipe 64 and enters the filter box 1 for filtration.

[0025] The working principle and usage process of this utility model are as follows: First, the raw materials are added into the reactor shell 66 through the through hole 7. The motor 655 is started, and the stirring shaft 656 and stirring blades 654 begin to rotate, mixing and stirring the raw materials. During the stirring process, the cleaning plate 652 and the inclined rod 651 simultaneously clean the inner wall of the reactor, ensuring no residue remains. After processing, valve 63 is opened, and the processed wetting agent is discharged through the discharge pipe 64 into the filter box 1 for filtration. Inside the filter box 1, the wetting agent is filtered through the filter box 52, and impurities are trapped inside. When it is necessary to clean the impurities, press the pressure plate 514 to compress the spring 512, and remove the filter box 52 from the filter box 1. Pull the pull ring 531 to move the scraper 535, scraping away and collecting the impurities. After cleaning, the filter box 52 is reinstalled into the filter box 1 for continued use.

[0026] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A synthesis reactor for processing wetting agents, comprising a filter box (1), wherein a support leg (2) is provided at the lower corner of the filter box (1), a liquid outlet pipe (3) is provided at the lower side of the filter box (1), a valve (4) is provided at the upper end of the liquid outlet pipe (3), and a through hole (7) is provided at the center of the upper end of the filter box (1), characterized in that: The filter box (1) is equipped with a filter mechanism (5) inside and a wetting agent processing mechanism (6) is provided at the top of the filter box (1). The filtration mechanism (5) includes a filter box (52), the filter box (52) is slidably connected inside the filter box (1), the filter box (52) is provided with an impurity cleaning component (53) at the upper end, the filter box (1) is provided with a fixing component (51) at the upper corner of the side, and the filter box (1) is provided with a support bar (54) corresponding to the filter box (52) on the inner wall.

2. The synthesis reactor for wetting agent processing according to claim 1, characterized in that: The fixing component (51) includes a central rod (513). The central rod (513) is provided at the upper corner of the side of the filter box (1). A limit plate (511) is provided at the other end of the central rod (513). A pressure plate (514) is slidably connected to the surface of the central rod (513). A spring (512) is sleeved on the surface of the central rod (513) on one side of the pressure plate (514).

3. The synthesis reactor for wetting agent processing according to claim 1, characterized in that: The impurity cleaning component (53) includes a scraper (535), which is slidably connected inside the filter box (52). A connecting plate (534) is provided at the side edge of the scraper (535), and a sealing plate (532) is provided at the other end of the connecting plate (534).

4. The synthesis reactor for wetting agent processing according to claim 3, characterized in that: The impurity cleaning component (53) also includes a slider (536). The side of the scraper (535) is provided with a slider (536) on the inner wall of the filter box (52). The side of the filter box (52) is provided with a groove (537) corresponding to the slider (536).

5. The synthesis reactor for wetting agent processing according to claim 3, characterized in that: The impurity cleaning assembly (53) also includes a rubber sealing ring (533), the outer surface of the sealing plate (532) is fixedly connected with the rubber sealing ring (533), and a pull ring (531) is provided on the other side of the sealing plate (532).

6. The synthesis reactor for wetting agent processing according to claim 1, characterized in that: The wetting agent processing mechanism (6) includes a support rod (62), the upper end of the filter box (1) is provided with the support rod (62), the upper end of the support rod (62) is provided with an installation ring (61), the upper end of the installation ring (61) is provided with a reactor shell (66), the upper end of the reactor shell (66) is provided with a motor (655), the lower end of the reactor shell (66) is provided with a feed pipe (64), and the side of the feed pipe (64) is provided with a valve (63).

7. The synthesis reactor for wetting agent processing according to claim 6, characterized in that: The reactor shell (66) is equipped with a stirring and cleaning assembly (65). The stirring and cleaning assembly (65) includes a motor (655). The output end of the motor (655) is provided with a stirring shaft (656). The surface of the stirring shaft (656) is provided with stirring blades (654). The lower side of the stirring shaft (656) is provided with a connecting rod (653). The other end of the connecting rod (653) is provided with a cleaning plate (652). The lower side of the cleaning plate (652) is provided with a diagonal rod (651) connected to the stirring shaft (656).

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