Electrode wire adjustment mechanism for an electrostatic precipitator
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-10
- Publication Date
- 2026-08-11
AI Technical Summary
[0004]针对现有技术的不足,本实用新型提供了一种用于电捕焦油器的电极丝调节机构,具备安装调节效率高的优点,解决了现有技术中,电极丝的安装调节主要靠人工进行,因此对工作人员的安装调试经验要求较高,当工作人员经验不足时容易导致电极丝的调节速度慢甚至无法保证电极丝位于电捕焦油器蜂窝管中心部位等问题,不仅会影响电极丝的安装效率,还容易影响电捕焦油器的使用效果的问题
该用于电捕焦油器的电极丝调节机构,通过定位筒的锥形设计可以实现电极丝于蜂窝管之间的快速定位,使得电极丝能够居中安装于蜂窝管的中心位置,通过调节组件可以辅助工作人员对电极丝进行大幅度的调整,能够快速对电极丝进行定位安装,降低了对工作人员安装调试经验的依赖程度,避免了因工作人员经验不足导致电极丝调节速度慢的问题,大大提高了电极丝的安装效率。
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Figure CN224614016U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of electrostatic precipitator technology, specifically to an electrode wire adjustment mechanism for an electrostatic precipitator. Background Technology
[0002] An electrostatic precipitator is an industrial device that uses a high-voltage direct current electric field to separate tar droplets and impurities from gas. It is widely used in industries such as coking, carbon, asphalt mixing, and rubber metallurgy. Its core function is to purify industrial waste gases such as coal gas and flue gas, improve gas quality, and reduce environmental pollution.
[0003] In the existing technology, the installation and adjustment of the electrode wire are mainly carried out manually, which requires a high level of experience from the staff. When the staff lacks experience, it can easily lead to problems such as slow adjustment speed of the electrode wire or failure to ensure that the electrode wire is located in the center of the honeycomb tube of the electrostatic precipitator. This not only affects the installation efficiency of the electrode wire, but also affects the performance of the electrostatic precipitator. Therefore, an electrode wire adjustment mechanism for electrostatic precipitators is proposed to solve the above problems. Utility Model Content
[0004] To address the shortcomings of existing technologies, this utility model provides an electrode wire adjustment mechanism for an electrostatic precipitator, which has the advantage of high installation and adjustment efficiency. It solves the problem that in the existing technology, the installation and adjustment of the electrode wire mainly relies on manual labor, which requires a high level of installation and debugging experience from the operators. When the operators lack experience, it can easily lead to slow adjustment speed of the electrode wire or even failure to ensure that the electrode wire is located in the center of the honeycomb tube of the electrostatic precipitator. This not only affects the installation efficiency of the electrode wire, but also easily affects the performance of the electrostatic precipitator.
[0005] To achieve the above-mentioned goal of high installation and adjustment efficiency, this utility model provides the following technical solution: an electrode wire adjustment mechanism for an electrostatic precipitator, including a mounting plate, an adjustment component on the mounting plate, and an electrode wire installation and positioning component on the adjustment component; The electrode wire mounting and positioning assembly includes a positioning connecting plate fixedly mounted on the surface of the adjustment assembly. The surface of the positioning connecting plate has a mounting hole, and a mounting tube is fixedly mounted inside the mounting hole. A positioning rod is fixedly mounted on the upper surface of the positioning connecting plate. A sliding plate is slidably sleeved on the surface of the positioning rod. A top spring is fixedly mounted between the sliding plate and the positioning connecting plate. A positioning cylinder extending into the mounting hole is fixedly mounted on the surface of the sliding plate.
[0006] Furthermore, there are four positioning rods, and the top spring is sleeved on the surface of the positioning rod, with the top of the top spring fixedly connected to the lower surface of the slide plate.
[0007] Furthermore, three connecting rods are fixedly installed on the surface of the mounting tube, and one end of each connecting rod is fixedly connected to the inner surface of the mounting hole.
[0008] Furthermore, the positioning cylinder has a conical outer shape, the top diameter of the positioning cylinder is larger than the bottom diameter of the positioning cylinder, and three strip-shaped clearance holes are opened on the surface of the positioning cylinder. The positions of the strip-shaped clearance holes correspond to the positions of the connecting rods, and the width of the strip-shaped clearance holes is larger than the diameter of the connecting rods.
[0009] Furthermore, a rubber strip is fixedly installed on the inner surface of the mounting tube, and the number of rubber strips is multiple and evenly distributed on the inner side of the mounting tube.
[0010] Furthermore, the adjustment assembly includes a rotation assembly and a telescopic assembly, and the positioning connecting plate is fixedly installed on the surface of the telescopic assembly.
[0011] Furthermore, the rotating assembly includes a clamping plate fixedly mounted on the surface of the mounting plate. The clamping plate has a slot inside, and an insert plate is inserted into the slot. A first threaded sleeve communicating with the slot is fixedly mounted on the lower surface of the clamping plate. A first locking threaded rod that passes through the insert plate and extends to the upper surface of the clamping plate is threadedly connected inside the first threaded sleeve. A first pressure plate is fixedly mounted on the top of the first locking threaded rod. Rubber pads are fixedly mounted on opposite sides of the slot. The insert plate is located between the opposite sides of the two rubber pads and is in contact with the two rubber pads.
[0012] Furthermore, the telescopic assembly includes a cavity formed inside the insert plate and connected to the outside on one side. An extension plate extending to the outside of the insert plate is slidably installed inside the cavity. A second threaded sleeve communicating with the cavity is fixedly installed on the lower surface of the insert plate. A second locking threaded rod that penetrates the extension plate and extends to the upper surface of the insert plate is threadedly connected inside the second threaded sleeve. A second pressing plate located inside the cavity and in contact with the upper surface of the extension plate is fixedly installed on the surface of the second locking threaded rod. A strip-shaped sliding hole is formed on the surface of the extension plate. The second locking threaded rod is located inside the strip-shaped sliding hole. The diameter of the second pressing plate is larger than the width of the strip-shaped sliding hole. The positioning connecting plate is fixedly installed on the side surface of the extension plate located outside the cavity.
[0013] Compared with the prior art, this utility model provides an electrode wire adjustment mechanism for an electrostatic precipitator, which has the following advantages: The electrode wire adjustment mechanism for the electrostatic precipitator uses a conical design of the positioning cylinder to achieve rapid positioning of the electrode wire between the electrode wire and the honeycomb tube, allowing the electrode wire to be installed centered in the honeycomb tube. The adjustment components assist operators in making significant adjustments to the electrode wire, enabling rapid positioning and installation. This reduces reliance on the operator's installation and debugging experience, avoids the problem of slow electrode wire adjustment due to insufficient operator experience, and greatly improves the installation efficiency of the electrode wire. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the electrode wire mounting and positioning assembly of this utility model. Figure 3 This is a schematic diagram of the structural positioning and connecting plate of this utility model; Figure 4 This is a schematic diagram of the structural adjustment component of this utility model.
[0015] In the diagram: 1. Mounting plate; 2. Adjustment assembly; 3. Electrode wire mounting and positioning assembly; 31. Positioning connecting plate; 32. Mounting hole; 33. Mounting tube; 34. Positioning rod; 35. Slide plate; 36. Top spring; 37. Positioning cylinder; 4. Connecting rod; 5. Strip-shaped clearance hole; 6. Rubber strip; 7. Rotating assembly; 71. Clamping plate; 72. Slot; 73. Insert plate; 74. First threaded sleeve; 75. First locking threaded rod; 76. First pressing plate; 77. Rubber pad; 8. Telescopic assembly; 81. Cavity; 82. Extension plate; 83. Second threaded sleeve; 84. Second locking threaded rod; 85. Second pressing plate; 86. Strip-shaped sliding hole. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0017] Please see Figure 1-4An electrode wire adjustment mechanism for an electrostatic precipitator in this embodiment includes a mounting plate 1, an adjustment component 2 on the mounting plate 1, and an electrode wire mounting and positioning component 3 on the adjustment component 2. The electrode wire mounting and positioning component 3 includes a positioning connecting plate 31 fixedly mounted on the surface of the adjustment component 2. The surface of the positioning connecting plate 31 has a mounting hole 32. An installation tube 33 is fixedly mounted inside the mounting hole 32. A positioning rod 34 is fixedly mounted on the upper surface of the positioning connecting plate 31. A sliding plate 35 is slidably sleeved on the surface of the positioning rod 34. A top spring 36 is fixedly mounted between the sliding plate 35 and the positioning connecting plate 31. A positioning cylinder 37 extending into the mounting hole 32 is fixedly mounted on the surface of the sliding plate 35.
[0018] In this embodiment, there are four positioning rods 34, and a top spring 36 is sleeved on the surface of the positioning rod 34. The top of the top spring 36 is fixedly connected to the lower surface of the slide plate 35. The positioning rods 34 are used to improve the stability of the slide plate 35 when it moves up and down, and the top spring 36 is used to facilitate the reset of the slide plate 35 and the positioning cylinder 37.
[0019] In this embodiment, three connecting rods 4 are fixedly installed on the surface of the mounting tube 33. One end of the connecting rod 4 is fixedly connected to the inner surface of the mounting hole 32. By setting the connecting rod 4, it is beneficial to improve the connection stability inside the mounting hole 32 of the mounting tube 33.
[0020] In this embodiment, the external shape of the positioning cylinder 37 is conical, the top diameter of the positioning cylinder 37 is larger than the bottom diameter of the positioning cylinder 37, and three strip-shaped clearance holes 5 are opened on the surface of the positioning cylinder 37. The position of the strip-shaped clearance holes 5 corresponds to the position of the connecting rod 4, and the width of the strip-shaped clearance holes 5 is larger than the diameter of the connecting rod 4, so that the positioning cylinder 37 can be smoothly inserted into the honeycomb tube through the connecting rod 4.
[0021] In this embodiment, a rubber strip 6 is fixedly installed on the inner surface of the mounting tube 33. There are multiple rubber strips 6 and they are evenly distributed on the inner side of the mounting tube 33. By setting the rubber strip 6, the electrode wire can be clamped and limited, which helps to prevent the electrode wire from shaking in the mounting tube 33 and the honeycomb tube.
[0022] In this embodiment, the adjustment component 2 includes a rotating component 7 and a telescopic component 8. The positioning connecting plate 31 is fixedly installed on the surface of the telescopic component 8. By setting the rotating component 7 and the telescopic component 8, it is convenient to adjust the position of the electrode wire mounting positioning component 3, so that the electrode wire mounting positioning component 3 can better correspond to the honeycomb tube.
[0023] In this embodiment, the rotating assembly 7 includes a clamping plate 71 fixedly mounted on the surface of the mounting plate 1. The clamping plate 71 has a slot 72 inside, and an insert plate 73 is inserted into the slot 72. A first threaded sleeve 74 communicating with the slot 72 is fixedly mounted on the lower surface of the clamping plate 71. A first locking threaded rod 75 that passes through the insert plate 73 and extends to the upper surface of the clamping plate 71 is threadedly connected inside the first threaded sleeve 74. A first pressing plate 76 is fixedly mounted on the top of the first locking threaded rod 75. Rubber pads 77 are fixedly mounted on opposite sides of the inside of the slot 72. The insert plate 73 is located between the opposite sides of the two rubber pads 77 and is in contact with the two rubber pads 77. The rotating assembly 7 facilitates the adjustment of the electrode wire in the horizontal direction.
[0024] In this embodiment, the telescopic assembly 8 includes a cavity 81 formed inside the insert plate 73 and connected to the outside on one side. An extension plate 82 extending to the outside of the insert plate 73 is slidably installed inside the cavity 81. A second threaded sleeve 83 connected to the cavity 81 is fixedly installed on the lower surface of the insert plate 73. A second locking threaded rod 84 that passes through the extension plate 82 and extends to the upper surface of the insert plate 73 is threadedly connected inside the second threaded sleeve 83. A second pressing plate 85 located inside the cavity 81 and in contact with the upper surface of the extension plate 82 is fixedly installed on the surface of the second locking threaded rod 84. A strip-shaped sliding hole 86 is formed on the surface of the extension plate 82. The second locking threaded rod 84 is located inside the strip-shaped sliding hole 86. The diameter of the second pressing plate 85 is larger than the width of the strip-shaped sliding hole 86. A positioning connecting plate 31 is fixedly installed on the side surface of the extension plate 82 located outside the cavity 81. The telescopic assembly 8 facilitates the horizontal telescopic adjustment of the electrode wire.
[0025] It should be noted that in this embodiment, the central axis of the positioning cylinder 37 coincides with the central axis of the mounting tube 33.
[0026] The working principle of the above embodiments is as follows: When the position of the positioning cylinder 37 needs to be adjusted, rotating the first locking threaded rod 75 can move the first pressing plate 76 upward, causing the clamping plate 71 and the rubber pad 77 to open and reduce the pressure on the insert plate 73. At this time, the insert plate 73 can be rotated, driving the telescopic component 8 and the electrode wire mounting positioning component 3 to rotate, thereby realizing the rotation adjustment of the electrode wire in the horizontal direction. Loosening the second locking threaded rod 84 can separate the second pressing plate 85 from the extension plate 82. At this time, the extension plate 82 can be pulled or pushed to slide it in the cavity 81, thereby adjusting the positioning cylinder 37 to be directly above the honeycomb tube. Then, pressing down the sliding plate 35 can compress the top spring 36, causing the positioning cylinder 37 to move downward until the positioning cylinder 37 is inserted into the inside of the honeycomb tube, thus making the positioning cylinder 37... The central axis of the positioning cylinder 37 coincides with the central axis of the honeycomb tube. The mounting tube 33 moves synchronously with the positioning cylinder 37, thereby positioning the mounting tube 33 at the center of the honeycomb tube. The first locking threaded rod 75 is rotated in the opposite direction, and the clamping plate 71 and the rubber pad 77 are closed and pressed against the insert plate 73 by the first pressing plate 76, fixing the insert plate 73 in the current position. The second locking threaded rod 84 is tightened, and the second pressing plate 85 presses against the extension plate 82, completing the telescopic fixation. The mounting tube 33 can then be fixed at the center of the honeycomb tube. The electrode wire is inserted into the mounting tube 33, and the electrode wire is clamped and limited by the rubber strip 6, thus completing the centered installation of the electrode wire. After installation, the sliding plate 35 is released, and the positioning cylinder 37 is pushed upward and reset by the top spring 36.
[0027] All electrical components mentioned in the text are electrically connected to the main controller and power supply. The main controller can be a conventional and known device such as a computer, and the existing publicly available power connection technology will not be elaborated in the text.
[0028] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An electrode wire adjustment mechanism for an electrostatic precipitator, comprising a mounting plate (1), characterized in that: The mounting plate (1) is provided with an adjustment component (2), and the adjustment component (2) is provided with an electrode wire mounting and positioning component (3). The electrode wire mounting and positioning assembly (3) includes a positioning connecting plate (31) fixedly mounted on the surface of the adjusting assembly (2). The positioning connecting plate (31) has a mounting hole (32) on its surface. An mounting tube (33) is fixedly mounted inside the mounting hole (32). A positioning rod (34) is fixedly mounted on the upper surface of the positioning connecting plate (31). A sliding plate (35) is slidably sleeved on the surface of the positioning rod (34). A top spring (36) is fixedly mounted between the sliding plate (35) and the positioning connecting plate (31). A positioning cylinder (37) extending into the mounting hole (32) is fixedly mounted on the surface of the sliding plate (35).
2. The electrode wire adjustment mechanism for an electrostatic precipitator according to claim 1, characterized in that: The number of positioning rods (34) is four, and the top spring (36) is sleeved on the surface of the positioning rod (34). The top of the top spring (36) is fixedly connected to the lower surface of the slide plate (35).
3. The electrode wire adjustment mechanism for an electrostatic precipitator according to claim 1, characterized in that: The mounting tube (33) has three connecting rods (4) fixedly installed on its surface, and one end of the connecting rod (4) is fixedly connected to the inner surface of the mounting hole (32).
4. The electrode wire adjustment mechanism for an electrostatic precipitator according to claim 3, characterized in that: The external shape of the positioning cylinder (37) is conical. The top diameter of the positioning cylinder (37) is larger than the bottom diameter of the positioning cylinder (37). The surface of the positioning cylinder (37) has three strip-shaped clearance holes (5). The position of the strip-shaped clearance holes (5) corresponds to the position of the connecting rod (4). The width of the strip-shaped clearance holes (5) is larger than the diameter of the connecting rod (4).
5. The electrode wire adjustment mechanism for an electrostatic precipitator according to claim 1, characterized in that: A rubber strip (6) is fixedly installed on the inner surface of the mounting tube (33), and the number of rubber strips (6) is multiple and evenly distributed on the inner side of the mounting tube (33).
6. The electrode wire adjustment mechanism for an electrostatic precipitator according to claim 1, characterized in that: The adjustment component (2) includes a rotating component (7) and a telescopic component (8), and the positioning connecting plate (31) is fixedly installed on the surface of the telescopic component (8).
7. The electrode wire adjustment mechanism for an electrostatic precipitator according to claim 6, characterized in that: The rotating assembly (7) includes a clamping plate (71) fixedly mounted on the surface of the mounting plate (1). The clamping plate (71) has a slot (72) inside. A plug plate (73) is inserted into the slot (72). A first threaded sleeve (74) communicating with the slot (72) is fixedly mounted on the lower surface of the clamping plate (71). A first locking threaded rod (75) that passes through the plug plate (73) and extends to the upper surface of the clamping plate (71) is threaded inside the first threaded sleeve (74). A first pressing plate (76) is fixedly mounted on the top of the first locking threaded rod (75). Rubber pads (77) are fixedly mounted on opposite sides of the inside of the slot (72). The plug plate (73) is located between the opposite sides of the two rubber pads (77) and is in contact with the two rubber pads (77).
8. The electrode wire adjustment mechanism for an electrostatic precipitator according to claim 6, characterized in that: The telescopic assembly (8) includes a cavity (81) formed inside the insert plate (73) and connected to the outside on one side. An extension plate (82) extending to the outside of the insert plate (73) is slidably installed inside the cavity (81). A second threaded sleeve (83) communicating with the inside of the cavity (81) is fixedly installed on the lower surface of the insert plate (73). A second locking threaded rod (84) penetrating the extension plate (82) and extending to the upper surface of the insert plate (73) is threaded inside the second threaded sleeve (83). The second locking thread rod (84) is fixedly mounted on the surface of the second locking thread rod (84), which is located inside the cavity (81) and in contact with the upper surface of the extension plate (82). The extension plate (82) has a strip-shaped sliding hole (86) on its surface. The second locking thread rod (84) is located inside the strip-shaped sliding hole (86). The diameter of the second locking plate (85) is greater than the width of the strip-shaped sliding hole (86). The positioning connecting plate (31) is fixedly mounted on the side surface of the extension plate (82) outside the cavity (81).