A flange spraying processing equipment

Abstract

This utility model discloses a flange spraying processing equipment, relating to the field of flange spraying processing technology. It includes a base plate and a spray gun. By setting a fixing component, controlling the retraction of the output end of the second electric telescopic rod can simultaneously move the sleeve outwards. When the sleeve spacing reaches its maximum, the flange is placed inside the center of the sleeve. Then, controlling the extension of the output end of the second electric telescopic rod causes the sleeves to move closer together and press the flange, achieving clamping and fixing of flanges of different sizes. The operation is simple, quick, time-saving, and efficient, improving spraying efficiency. By setting an angle adjustment component and a first electric telescopic rod, controlling the retraction or extension of the output end of the third electric telescopic rod can drive the rotating plate to rotate left and right, thereby adjusting the rotation angle of the spray gun. Controlling the simultaneous retraction or extension of the output ends of the first and third electric telescopic rods can move the spray gun away from or closer to the flange, thereby adjusting the distance between the spray gun and the flange.

Description

Technical Field

[0001] This utility model relates to the field of flange spraying processing technology, and in particular to a flange spraying processing equipment. Background Technology

[0002] Flanges are connecting parts between shafts, used for connecting pipe ends. Flanges can also be used on equipment inlets and outlets for connecting two pieces of equipment. Spray coating is a technology that uses a power device to spray molten coating material onto the surface of workpieces such as metals, alloys, plastics, and ceramics to form a complete coating layer. Surface spray coating is required during the flange production and processing to form a protective layer on the flange surface to prevent corrosion and extend its service life.

[0003] For example, the utility model disclosed in CN219150492U discloses a wind turbine tower flange spraying fixture, which sets up a spraying mechanism. A second motor drives a second turntable to rotate, thereby driving a rotating rod to rotate. The rotation drives the lifting frame to rise and fall, thereby adjusting the height of the spray gun. By setting up a fixing mechanism, the positioning rod is moved to a suitable position and the flange is fixed. Then the bolts are tightened. Flanges of different sizes can be fixed.

[0004] The existing technology still has the following problems when used:

[0005] When fixing the flange with this device, multiple bolts need to be loosened in sequence to allow the movable sleeve and positioning rod to slide easily, and then multiple bolts need to be tightened in sequence. The operation is quite cumbersome. When the flange is sprayed with this device, the spray gun is difficult to rotate relative to the flange, and it is difficult to adjust the spraying angle of the spray gun. Utility Model Content

[0006] In order to overcome the shortcomings of the prior art, this utility model provides a flange spraying processing equipment to solve the technical problems mentioned in the background.

[0007] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a flange spraying processing equipment, including a base plate and a spray gun, wherein the spray gun is arranged above the base plate;

[0008] The fixing component is located above the base plate and can easily clamp and fix the flange.

[0009] An angle adjustment component is located on the side of the spray gun and can adjust the rotation angle of the spray gun.

[0010] The first electric telescopic rod is installed above the base plate and can easily adjust the distance between the spray gun and the flange.

[0011] In a preferred embodiment of this utility model, a hydraulic rod and symmetrical support rods are fixedly mounted on the top surface of the base plate. A first support plate is fixedly mounted on the top surface of the support rods. A servo motor is fixedly mounted on the side of the first support plate. The output end of the servo motor passes through the first support plate and is rotatably connected to it. A turntable is fixedly mounted at the end of the output end of the servo motor. A second support plate is fixedly mounted on the top surface of the output end of the hydraulic rod. A paint tank is fixedly mounted on the side of the second support plate. A pressure pump is mounted on the top surface of the paint tank. An infusion hose is connected to the top of the pressure pump. The other end of the infusion hose is connected to a spray gun.

[0012] As a preferred embodiment of this utility model, the fixing assembly includes a fixing plate, a cross-shaped rod, a sleeve, a spring, a connecting rod, a second electric telescopic rod, a moving block, a sliding block, and a first T-shaped slider. The cross-shaped rod is provided on the outer side of the turntable. Four sleeves are slidably connected in a circular array on the outer side of the cross-shaped rod. Springs are fixedly provided on the side of the sleeves. A fixing plate is fixedly provided in a circular array on the side of the cross-shaped rod. The second electric telescopic rod is fixedly installed on the side of the cross-shaped rod near the turntable. A moving block is fixedly provided at the output end of the second electric telescopic rod. A connecting rod is hinged to the side of the moving block. A sliding block is hinged to the other end of the connecting rod. The first T-shaped slider is fixedly provided on the side of the sliding block.

[0013] As a preferred embodiment of this utility model, the end of the fixing plate away from the cross-shaped rod is fixedly connected to the turntable, the end of the spring away from the sleeve is fixedly connected to the fixing plate, and the side of the cross-shaped rod is provided with a first T-shaped groove adapted to the first T-shaped slider, and the first T-shaped slider is slidably connected to the cross-shaped rod through the first T-shaped groove.

[0014] As a preferred technical solution of this utility model, the angle adjustment component includes a rotating plate, a third electric telescopic rod, and a second T-shaped slider. The third electric telescopic rod is fixedly installed on the side of the second support plate, and the second T-shaped slider is fixedly installed at the output end of the third electric telescopic rod. The rotating plate is fixedly installed on the side of the spray gun.

[0015] As a preferred technical solution of this utility model, the outer shell of the first electric telescopic rod is fixedly connected to the second support plate, the output end of the first electric telescopic rod is hinged to the rotating plate, and the side of the rotating plate is provided with a second T-shaped groove adapted to the second T-shaped slider. The second T-shaped slider is slidably connected to the rotating plate through the second T-shaped groove.

[0016] Compared with the prior art, the beneficial effects that this utility model can achieve are:

[0017] This invention, by setting a fixing component, controls the output end of the second electric telescopic rod to retract, which drives the sleeve to move outward simultaneously. When the sleeve spacing reaches its maximum, the flange is placed in the center of the inner side of the sleeve, and then the output end of the second electric telescopic rod is extended, so that the sleeves move closer together and press the flange, realizing the clamping and fixing of flanges of different sizes. The operation is simple and quick, saving time and increasing efficiency, and can improve the spraying efficiency. By setting an angle adjustment component and the first electric telescopic rod, controlling the output end of the third electric telescopic rod to retract or extend can drive the rotating plate to rotate left and right, thereby adjusting the rotation angle of the spray gun. Controlling the output ends of the first and third electric telescopic rods to retract or extend simultaneously can move the spray gun away from or closer to the flange, thereby adjusting the distance between the spray gun and the flange. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the cross-sectional structure of the main view of this utility model;

[0020] Figure 3 This utility model Figure 2 A magnified view of the structure at point A in the middle;

[0021] Figure 4 This is a top view structural diagram of the present invention;

[0022] The components are as follows: 1. Base plate; 2. Support rod; 3. First support plate; 4. Servo motor; 5. Turntable; 6. Fixing plate; 7. Cross-shaped rod; 8. Sleeve; 9. Spring; 10. Connecting rod; 11. Hydraulic rod; 12. Second support plate; 13. Paint box; 14. Infusion hose; 15. Rotating plate; 16. Spray gun; 17. First electric telescopic rod; 18. Second electric telescopic rod; 19. Moving block; 20. Sliding block; 21. First T-shaped slider; 22. Third electric telescopic rod; 23. Second T-shaped slider. Detailed Implementation

[0023] To make the technical means, creative features, and achieved objectives and effects of this utility model easier to understand, the present utility model is further described below with reference to specific embodiments. However, the following embodiments are merely preferred embodiments of this utility model and not all of them. Other embodiments obtained by those skilled in the art based on the embodiments described in the implementation are all within the protection scope of this utility model without creative effort.

[0024] Example

[0025] Please refer to Figures 1-4As shown, this utility model provides a flange spraying processing equipment, including a base plate 1 and a spray gun 16. Symmetrical support rods 2 are fixedly installed on the top surface of the base plate 1. A first support plate 3 is fixedly installed on the top surface of the support rods 2. A servo motor 4 is fixedly installed on the side of the first support plate 3. The output end of the servo motor 4 passes through the first support plate 3 and is rotatably connected to the first support plate 3. A turntable 5 is fixedly installed at the end of the output end of the servo motor 4. Controlling the servo motor 4 can drive the turntable 5 to rotate. A hydraulic rod 11 is fixedly installed on the top surface of the base plate 1. A second support plate 12 is fixedly installed on the top surface of the output end of the hydraulic rod 11. A paint tank 13 is fixedly installed on the side of the second support plate 12. A pressure pump is installed on the top surface of the paint tank 13. An infusion hose 14 is connected to the top of the pressure pump. The other end of the infusion hose 14 is connected to the spray gun 16. The spray gun 16 is located above the base plate 1. The paint tank 13 contains spraying material. The pressure pump can suck out the spraying material and spray it onto the flange surface along the infusion hose 14 and the spray gun 16 to achieve the spraying treatment of the flange.

[0026] like Figures 1-4As shown, a fixing assembly is provided above the base plate 1. The fixing assembly consists of a fixing plate 6, a cross-shaped rod 7, a sleeve 8, a spring 9, a connecting rod 10, a second electric telescopic rod 18, a moving block 19, a sliding block 20, and a first T-shaped slider 21. A cross-shaped rod 7 is provided on the outer side of the turntable 5. Four sleeves 8 are slidably connected in a circular array on the outer side of the cross-shaped rod 7. The cross-shaped rod 7 passes through the sleeves 8. Springs 9 are fixedly installed on the side of the sleeves 8. The fixing plate 6 is fixedly installed in a circular array on the side of the cross-shaped rod 7. The end of spring 9 away from sleeve 8 is fixedly connected to fixed plate 6. The end of fixed plate 6 away from cross-shaped rod 7 is fixedly connected to turntable 5. Rotation of turntable 5 can drive fixed plate 6 and cross-shaped rod 7 to rotate. A second electric telescopic rod 18 is fixedly installed on the side of cross-shaped rod 7 near turntable 5. A moving block 19 is fixedly provided at the output end of the second electric telescopic rod 18. A connecting rod 10 is hinged to the side of moving block 19. A sliding block 20 is hinged to the other end of connecting rod 10. The sliding block 20 slides with cross-shaped rod 7. The sliding block 20 is fixedly equipped with a first T-shaped slider 21 on its side, and the cross-shaped rod 7 is equipped with a first T-shaped groove on its side that is adapted to the first T-shaped slider 21. The first T-shaped slider 21 is slidably connected to the cross-shaped rod 7 through the first T-shaped groove. Controlling the output end of the second electric telescopic rod 18 to retract can drive the moving block 19 to move closer to the second electric telescopic rod 18. The movement of the moving block 19 drives the connecting rod 10 to rotate at the same time. The rotation of the connecting rod 10 drives the sliding block 20 to move outward at the same time. When the sliding block 20 moves, it contacts the sleeve 8 and drives the sleeve 8 to move outward at the same time. The spring 9 is compressed. When the distance between the sleeves 8 reaches the maximum, the flange is placed in the center of the inner side of the sleeve 8, and then the output end of the second electric telescopic rod 18 is extended until the sliding block 20 moves back to its original position. During the movement of the sliding block 20, the spring 9 pushes the sleeve 8 to move the sleeves 8 closer to each other inward. The sleeve 8 contacts the flange and cooperates with the spring 9 to press the flange, realizing the clamping and fixing of flanges of different sizes. The operation is simple and quick, saving time and efficiency, and can improve the spraying efficiency.

[0027] like Figures 1-4As shown, an angle adjustment assembly is provided on the side of the spray gun 16. The angle adjustment assembly consists of a rotating plate 15, a third electric telescopic rod 22, and a second T-shaped slider 23. The third electric telescopic rod 22 is fixedly installed on the side of the second support plate 12. The output end of the third electric telescopic rod 22 is fixedly provided with the second T-shaped slider 23. The rotating plate 15 is fixedly installed on the side of the spray gun 16. The side of the rotating plate 15 is provided with a second T-shaped groove that adapts to the second T-shaped slider 23. The second T-shaped slider 23 is slidably connected to the rotating plate 15 through the second T-shaped groove. A first electric telescopic rod 17 is provided above the base plate 1. The outer shell of the first electric telescopic rod 17 is connected to the first electric telescopic rod 16. Two support plates 12 are fixedly connected. The output end of the first electric telescopic rod 17 is hinged to the rotating plate 15. Controlling the output end of the third electric telescopic rod 22 to retract or extend can drive the second T-shaped slider 23 to move relative to the rotating plate 15 within the second T-shaped groove. The movement of the second T-shaped slider 23 can drive the rotating plate 15 to rotate left and right, thereby adjusting the rotation angle of the rotating plate 15 and the spray gun 16, improving the applicability of the device. Controlling the output ends of the first electric telescopic rod 17 and the third electric telescopic rod 22 to retract or extend simultaneously can drive the spray gun 16 away from or towards the flange, thereby adjusting the distance between the spray gun 16 and the flange.

[0028] Specific working principle:

[0029] When using this device, the output end of the second electric telescopic rod 18 is retracted, causing the moving block 19 to move closer to the second electric telescopic rod 18. The movement of the moving block 19 causes the connecting rod 10 to rotate simultaneously. The rotation of the connecting rod 10 causes the sliding block 20 to move outward simultaneously. When the sliding block 20 moves, it contacts the sleeve 8, causing the sleeve 8 to move outward simultaneously. The spring 9 is compressed. When the distance between the sleeves 8 reaches its maximum, the flange is placed in the center of the inner side of the sleeve 8. Then, the output end of the second electric telescopic rod 18 is extended until the sliding block 20 moves back to its original position. During the movement of the sliding block 20, the spring 9 pushes the sleeve 8, causing the sleeves 8 to move inward and move closer to each other. The sleeve 8 contacts the flange, and the spring 9 can press the flange, realizing the clamping and fixing of flanges of different sizes. The operation is simple and quick, saving time and increasing efficiency. It can improve the spraying efficiency. Spraying material is injected into the paint tank 13, and the pressure pump is controlled to spray the material. The coating material is drawn out and sprayed onto the flange surface along the infusion hose 14 and the spray gun 16 to achieve the coating treatment of the flange. The servo motor 4 drives the turntable 5 to rotate, and the rotation of the turntable 5 drives the fixed plate 6 and the cross-shaped rod 7 to rotate, which can drive the flange to rotate, so that the spray gun 16 can spray the flange surface evenly. Controlling the output end of the third electric telescopic rod 22 to retract or extend can drive the second T-shaped slider 23 to move relative to the rotating plate 15 in the second T-shaped groove. The movement of the second T-shaped slider 23 can drive the rotating plate 15 to rotate left and right, so as to adjust the rotation angle of the rotating plate 15 and the spray gun 16 as needed, thereby improving the applicability of the device. Controlling the output ends of the first electric telescopic rod 17 and the third electric telescopic rod 22 to retract or extend simultaneously can drive the spray gun 16 away from or towards the flange, thereby adjusting the distance between the spray gun 16 and the flange as needed.

[0030] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A flange spraying processing equipment, comprising a base plate (1) and a spray gun (16), wherein the spray gun (16) is disposed above the base plate (1), characterized in that: The fixing component is located above the base plate (1) and can easily clamp and fix the flange; An angle adjustment component is provided on the side of the spray gun (16). The angle adjustment component can adjust the rotation angle of the spray gun (16). The first electric telescopic rod (17) is located above the base plate (1). The first electric telescopic rod (17) can conveniently adjust the distance between the spray gun (16) and the flange.

2. The flange spraying equipment according to claim 1, characterized in that: A hydraulic rod (11) and symmetrical support rods (2) are fixedly installed on the top surface of the base plate (1). A first support plate (3) is fixedly installed on the top surface of the support rod (2). A servo motor (4) is fixedly installed on the side of the first support plate (3). The output end of the servo motor (4) passes through the first support plate (3) and is rotatably connected to the first support plate (3). A turntable (5) is fixedly installed at the end of the output end of the servo motor (4). A second support plate (12) is fixedly installed on the top surface of the output end of the hydraulic rod (11). A paint tank (13) is fixedly installed on the side of the second support plate (12). A pressure pump is installed on the top surface of the paint tank (13). An infusion hose (14) is connected to the top of the pressure pump. The other end of the infusion hose (14) is connected to the spray gun (16).

3. The flange spraying equipment according to claim 2, characterized in that: The fixing assembly includes a fixing plate (6), a cross-shaped rod (7), a sleeve (8), a spring (9), a connecting rod (10), a second electric telescopic rod (18), a moving block (19), a sliding block (20), and a first T-shaped slider (21). The turntable (5) is provided with a cross-shaped rod (7) on its outer side. Four sleeves (8) are slidably connected in a circular array on the outer side of the cross-shaped rod (7). A spring (9) is fixedly provided on the side of the sleeve (8). The fixing plate (6) is fixedly provided in a circular array on the side of the cross-shaped rod (7). The second electric telescopic rod (18) is fixedly installed on the side of the cross-shaped rod (7) near the turntable (5). A moving block (19) is fixedly provided at the output end of the second electric telescopic rod (18). A connecting rod (10) is hinged to the side of the moving block (19). A sliding block (20) is hinged to the other end of the connecting rod (10). A first T-shaped slider (21) is fixedly provided on the side of the sliding block (20).

4. The flange spraying equipment according to claim 3, characterized in that: The end of the fixed plate (6) away from the cross-shaped rod (7) is fixedly connected to the turntable (5), and the end of the spring (9) away from the sleeve (8) is fixedly connected to the fixed plate (6). The side of the cross-shaped rod (7) is provided with a first T-shaped groove adapted to the first T-shaped slider (21). The first T-shaped slider (21) is slidably connected to the cross-shaped rod (7) through the first T-shaped groove.

5. The flange spraying equipment according to claim 2, characterized in that: The angle adjustment assembly includes a rotating plate (15), a third electric telescopic rod (22), and a second T-shaped slider (23). The third electric telescopic rod (22) is fixedly installed on the side of the second support plate (12). The second T-shaped slider (23) is fixedly installed at the output end of the third electric telescopic rod (22). The rotating plate (15) is fixedly installed on the side of the spray gun (16).

6. The flange spraying equipment according to claim 5, characterized in that: The outer shell of the first electric telescopic rod (17) is fixedly connected to the second support plate (12). The output end of the first electric telescopic rod (17) is hinged to the rotating plate (15). The side of the rotating plate (15) is provided with a second T-shaped groove adapted to the second T-shaped slider (23). The second T-shaped slider (23) is slidably connected to the rotating plate (15) through the second T-shaped groove.

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