A rotary spraying mechanism for a cellulase preparation
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-07
- Publication Date
- 2026-08-11
AI Technical Summary
[0004]上述喷洒装置在喷洒时只能将纤维素酶喷洒在原料的顶部,输送带输送的原料通常有一定的厚度,导致输送带顶部的原料可以吸收大量的纤维素酶,而贴合输送带一侧的原料则难以接触纤维素酶,同时由于喷洒的过程较久,纤维素酶容器内部的纤维素酶和溶解的水长时间保持静止状,内部的纤维素酶会出现沉淀的情况,导致喷洒出的纤维素酶液体浓度不均
1、本申请在原料经过第二导液管底部时,一侧的第二导液管通过多个高压喷孔将试剂均匀的喷洒在输送带上,喷洒后的原料继续移动,第二伺服电机转动带动第二转动轴转动,多个拨动杆在输送带顶部进行转动,将输送带顶部输送的待喷撒纤维素酶原料向上拨动,使得原料在输送带上进行翻转,原料继续移动进行二次喷洒,从而达到对输送的原料进行均匀喷洒的效果。
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Figure CN224614107U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cellulase spraying technology, specifically to a rotary spraying mechanism for cellulase preparations. Background Technology
[0002] Cellulase is a biological catalyst that breaks down cellulose into glucose, which can be utilized by other organisms. Cellulose is a major component of plant cell walls and is composed of many glucose molecules. Under the action of cellulase, these glucose molecules are broken down into smaller fragments and ultimately converted into glucose.
[0003] Cellulase has applications in many industries, such as the feed industry. In the feed industry, cellulase can improve feed digestibility, making it easier for animals to digest and absorb. It can significantly increase the weight gain, milk production, and egg production of poultry and livestock, as well as improve their disease resistance and environmental adaptability. The amount of cellulase added to feed is usually 0.03-0.1 kg per ton. When adding cellulase to feed or other raw materials, the raw materials are transported by conveyor belt, and a spraying mechanism is set up along the movement path of the raw materials for spraying.
[0004] The above-mentioned spraying device can only spray cellulase on the top of the raw material. The raw material conveyed by the conveyor belt usually has a certain thickness, which means that the raw material on the top of the conveyor belt can absorb a large amount of cellulase, while the raw material on the side attached to the conveyor belt has difficulty contacting the cellulase. At the same time, because the spraying process is relatively long, the cellulase and dissolved water inside the cellulase container remain stagnant for a long time, and the cellulase inside will precipitate, resulting in uneven concentration of the sprayed cellulase liquid. Utility Model Content
[0005] In view of the above-mentioned shortcomings of the prior art, the present invention provides a rotary spraying mechanism for cellulase preparations, which can effectively solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: This utility model provides a rotary spraying mechanism for cellulase preparations, including a base. Four first support rods are fixed to the top corners of the base. A connecting plate is fixed to one side of the top of each of the four first support rods. A conveyor belt is provided in the middle of the connecting plate. Second support rods are fixed to the middle of both sides of the outer wall of the connecting plate. A solution tank is fixed to the top of two of the second support rods. A third support rod is fixed to the top of one of the second support rods. A second servo motor is fixed to the bottom of one end of the third support rod. A first pulley is fixed to the power output end of the second servo motor. A second rotating shaft is rotatably connected to the middle of the two second support rods. The end of the second rotating shaft near the first pulley movably passes through the second support rod and is fixed to the second pulley. A transmission belt is provided on the outer wall of the second pulley and the first pulley. A lever is fixed to the outer wall of the second rotating shaft.
[0007] Furthermore, the actuating rod is U-shaped, and its length is adapted to the width of the conveyor belt. Multiple actuating rods are provided, and they are arranged equidistantly in a circular pattern, with the bottom of the actuating rods fitting against the top of the conveyor belt.
[0008] Furthermore, the solution tank has a liquid inlet at the top, and a first rotating shaft is rotatably connected to the center of the solution tank. One end of the first rotating shaft movably passes through the center of the solution tank and is fixed to a first pulley. A stirring rod is fixed to the outer wall of the first rotating shaft in a spiral equidistant pattern.
[0009] Furthermore, each of the two second support rods has a connecting rod fixed on one side of the bottom of the solution tank, and a second liquid guide tube is fixed at both ends of the bottom of the two connecting rods. The two second liquid guide tubes are located on both sides of the top of the second rotating shaft.
[0010] Furthermore, a first liquid guide tube is fixed through and fixed on both sides of the middle part of the bottom of the solution tank, and the two first liquid guide tubes are respectively connected to the two second liquid guide tubes through and sealed.
[0011] Furthermore, a high-pressure nozzle is provided at the bottom of the second liquid guide tube, and multiple high-pressure nozzles are provided, which are arranged horizontally at equal intervals.
[0012] Furthermore, rotating rollers are rotatably connected to both ends of the inner wall of the connecting plate, and a first servo motor is fixed to the top of one side of the first support rod, with the power output end of the first servo motor fixed to one of the rotating rollers.
[0013] The technical solution provided by this utility model has the following advantages compared with the known prior art: 1. In this application, when the raw material passes the bottom of the second liquid guide tube, the second liquid guide tube on one side sprays the reagent evenly onto the conveyor belt through multiple high-pressure spray holes. After spraying, the raw material continues to move. The second servo motor rotates, driving the second rotating shaft to rotate. Multiple levers rotate at the top of the conveyor belt, pushing the cellulase raw material to be sprayed on the top of the conveyor belt upward, causing the raw material to flip on the conveyor belt. The raw material continues to move for secondary spraying, thereby achieving the effect of evenly spraying the conveyed raw material.
[0014] 2. This application uses a second servo motor to drive the first rotating shaft to rotate, which in turn drives multiple stirring rods to stir the solution inside the solution tank. This keeps the purified water in the cellulase reagent kit in a non-static state, preventing cellulase reagent precipitation. This achieves the effect of maintaining a uniform cellulase content in the cellulase solution inside the cellulase container, resulting in an average concentration of cellulase for subsequent spraying. Attached Figure Description
[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a bottom view of the structure of the solution tank of this utility model; Figure 3 This is a schematic diagram of the internal structure of the solution tank of this utility model; Figure 4 This is a schematic diagram of the conveyor belt structure of this utility model.
[0017] The labels in the diagram represent: 1. Base; 2. First support rod; 3. Rotating roller; 4. First servo motor; 5. Conveyor belt; 6. Connecting plate; 7. Second support rod; 8. Solution tank; 9. Liquid inlet; 10. Third support rod; 11. Second servo motor; 12. First pulley; 13. Second pulley; 14. Transmission belt; 15. Actuating rod; 16. First rotating shaft; 17. Stirring rod; 18. First liquid guide pipe; 19. Connecting rod; 20. Second liquid guide pipe; 21. High-pressure nozzle; 22. Second rotating shaft. Detailed Implementation
[0018] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.
[0019] The following is in conjunction with the appendix Figures 1-4 This application will be described in further detail.
[0020] This application discloses a rotary spraying mechanism for cellulase preparations, including a base 1. Four first support rods 2 are fixed to the top corners of the base 1. Connecting plates 6 are fixed to opposite sides of the top of the four first support rods 2. A conveyor belt 5 is provided in the middle of the connecting plate 6. Second support rods 7 are fixed to the middle of both sides of the outer wall of the connecting plate 6. Solution tanks 8 are fixed to the top of two of the second support rods 7. A third support rod 10 is fixed to the top of one of the second support rods 7. A second servo motor 11 is fixed to the bottom of one end of the third support rod 10. A first pulley 12 is fixed to the power output end of the second servo motor 11. A second rotating shaft 22 is rotatably connected to the middle of the two second support rods 7. The end of the second rotating shaft 22 near the first pulley 12 passes through the second support rod 7 and is fixed to a second pulley 13. A transmission belt 14 is provided on the outer wall of the second pulley 13 and the first pulley 12. A lever 15 is fixed to the outer wall of the second rotating shaft 22. The rotation of the second servo motor 11 drives the first pulley 12 to rotate, and the transmission belt 14 drives the second pulley 13 to rotate as well.
[0021] Reference Appendix Figure 2 The actuating rod 15 is U-shaped, and its length is matched with the width of the conveyor belt 5. Multiple actuating rods 15 are arranged equidistantly in a circle, and the bottom of the actuating rod 15 is attached to the top of the conveyor belt 5. The second pulley 13 drives the second rotating shaft 22 to rotate, and the second rotating shaft 22 drives the multiple actuating rods 15 to rotate on the top of the conveyor belt 5, which pushes the cellulase raw material to be sprayed on the top of the conveyor belt 5 upward, so that the raw material is turned over on the conveyor belt 5.
[0022] Reference Appendix Figure 1 and 3The solution tank 8 has a liquid inlet 9 through the top. A first rotating shaft 16 is rotatably connected to the middle of the solution tank 8. One end of the first rotating shaft 16 passes through the middle of the solution tank 8 and is fixed to the first pulley 12. Stirring rods 17 are fixed in a spiral equidistant shape on the outer wall of the first rotating shaft 16. By adding pure water and cellulase reagent through the liquid inlet 9, the first rotating shaft 16 is rotated by the second servo motor 11, which drives the multiple stirring rods 17 to stir the solution inside the solution tank 8, keeping the pure water of the cellulase reagent kit in a non-static state and avoiding the precipitation of cellulase reagent.
[0023] Reference Appendix Figure 2 Two second support rods 7 are fixed with connecting rods 19 on opposite sides at the bottom of the solution tank 8. Two second liquid guide tubes 20 are fixed at both ends of the bottom of the two connecting rods 19. The two second liquid guide tubes 20 are located on the top two sides of the second rotating shaft 22 respectively. By using the connecting rods 19 to fix the two second liquid guide tubes 20 on both sides above the second rotating shaft 22, the cellulase reagent can be sprayed on both sides of the second rotating shaft 22 when the second liquid guide tubes 20 spray.
[0024] Reference Appendix Figure 2 The solution tank 8 has two first liquid guide pipes 18 fixed through the middle of the bottom. The two first liquid guide pipes 18 are respectively connected to two second liquid guide pipes 20 through a sealed connection. The bottom of the second liquid guide pipe 20 is provided with high pressure spray holes 21. There are multiple high pressure spray holes 21 arranged horizontally at equal intervals. When spraying, the cellulase reagent that is fully mixed inside the solution tank 8 is introduced into the second liquid guide pipe 20 through the first liquid guide pipes 18. Then, the reagent is evenly sprayed onto the conveyor belt through the multiple high pressure spray holes 21. The top of the raw material on the conveyor belt is sprayed first. After the raw material is turned over by the lever 15, it is sprayed a second time.
[0025] Reference Appendix Figure 4 The connecting plate 6 has rotating rollers 3 rotatably connected to both ends of its inner wall. A first servo motor 4 is fixed to the top of one side of the first support rod 2. The power output end of the first servo motor 4 is fixed to one of the rotating rollers 3. The first servo motor 4 drives the rotating roller 3 to rotate, which in turn drives the conveyor belt 5 to rotate and transport the raw materials.
[0026] The workflow of this utility model is as follows: First, the first servo motor 4 drives the rotating roller 3 to rotate, which in turn drives the conveyor belt 5 to transport the raw materials. Then, purified water and cellulase reagent are added through the inlet 9. The second servo motor 11 drives the first rotating shaft 16 to rotate, which in turn drives multiple stirring rods 17 to stir the solution inside the solution tank 8, keeping the purified water and cellulase reagent in a non-static state to prevent cellulase reagent precipitation. Subsequently, the raw materials are transported through the conveyor belt 5. When the raw materials pass the bottom of the second liquid guide tube 20, the first liquid guide tube 18 fully mixes the cellulase reagent inside the solution tank 8. The reagent is introduced into the second liquid guide tube 20, and then evenly sprayed onto the conveyor belt through multiple high-pressure nozzles 21. The sprayed raw material continues to move. The second servo motor 11 rotates, driving the first pulley 12 to rotate. Through the transmission belt 14, the second pulley 13 rotates together. The second pulley 13 drives the second rotating shaft 22 to rotate. The second rotating shaft 22 drives multiple actuating rods 15 to rotate at the top of the conveyor belt 5, pushing the cellulase raw material to be sprayed on the top of the conveyor belt 5 upward, so that the raw material is flipped on the conveyor belt 5. The raw material continues to move for secondary spraying.
[0027] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the embodiments of this utility model.
Claims
1. A rotary spraying mechanism for cellulase preparations, characterized in that: The base includes a base (1), and four corners of the base (1) are fixed with first support rods (2). The top of the four first support rods (2) is fixed with a connecting plate (6) on one side opposite to the top. A conveyor belt (5) is provided in the middle of the connecting plate (6). The middle of both sides of the outer wall of the connecting plate (6) is fixed with second support rods (7). The top of the two second support rods (7) is fixed with a solution tank (8). The top of one of the second support rods (7) is fixed with a third support rod (10). The bottom of one end of the third support rod (10) is fixed with a second servo motor (11). The power output end of the second servo motor (11) is fixed with a first pulley (12). The middle of the two second support rods (7) is rotatably connected with a second rotating shaft (22). The end of the second rotating shaft (22) near the first pulley (12) passes through the second support rod (7) and is fixed with a second pulley (13). The outer walls of the second pulley (13) and the first pulley (12) are provided with a transmission belt (14). The outer wall of the second rotating shaft (22) is fixed with a lever (15).
2. The rotary spraying mechanism for a cellulase preparation according to claim 1, characterized in that: The actuating rod (15) is U-shaped, and the length of the actuating rod (15) is adapted to the width of the conveyor belt (5). There are multiple actuating rods (15), which are equidistant from each other in a circle, and the bottom of the actuating rod (15) is attached to the top of the conveyor belt (5).
3. The rotary spraying mechanism for a cellulase preparation according to claim 1, characterized in that: The solution tank (8) has a liquid inlet (9) through the top. The solution tank (8) is rotatably connected to the middle of the interior of the solution tank (8). One end of the first rotating shaft (16) movably passes through the middle of the solution tank (8) and is fixed to the first pulley (12). The outer wall of the first rotating shaft (16) is fixed with a stirring rod (17) in a spiral equidistant shape.
4. The rotary spraying mechanism for a cellulase preparation according to claim 1, characterized in that: Two second support rods (7) are fixed with connecting rods (19) on opposite sides at the bottom of the solution tank (8). Two second liquid guide tubes (20) are fixed at both ends of the bottom of the two connecting rods (19). The two second liquid guide tubes (20) are located on the top sides of the second rotating shaft (22).
5. The rotary spraying mechanism for a cellulase preparation according to claim 4, characterized in that: The solution tank (8) has a first liquid guide tube (18) fixed through both sides of the middle part of the bottom. The two first liquid guide tubes (18) are respectively connected to the two second liquid guide tubes (20) through a sealed connection.
6. The rotary spraying mechanism for a cellulase preparation according to claim 5, characterized in that: The bottom of the second liquid guide tube (20) is provided with a high-pressure nozzle (21), and there are multiple high-pressure nozzles (21) arranged horizontally at equal intervals.
7. The rotary spraying mechanism for a cellulase preparation according to claim 1, characterized in that: The inner walls of the connecting plate (6) are rotatably connected to rotating rollers (3) at both ends. A first servo motor (4) is fixed to the top of one side of the first support rod (2). The power output end of the first servo motor (4) is fixed to one of the rotating rollers (3).