An antistatic mechanism for lining processing

Abstract

This utility model discloses an anti-static mechanism for lining fabric processing, relating to the technical field of lining fabric processing tools. It includes a frame, with a mounting block fixed to one end of the top of the frame. A take-up wheel is rotatably mounted on the mounting block, and a first motor is mounted on the side wall of the mounting block. The output end of the first motor is coaxially fixed to the take-up wheel. Two support plates are fixed to the other end of the top of the frame, with a release wheel rotatably mounted between the two support plates. This utility model, through the setting of a water tank, can heat water and mix it with a chemical agent, then spray it onto the surface of the lining fabric to form a conductive film, effectively suppressing static electricity generation. The setting of a drying fan can prevent the lining fabric from becoming damp, leading to mold growth during subsequent winding. The setting of the conductive wheel ensures that the static charge on the surface of the lining fabric is quickly conducted to the ground, preventing the lining fabric from sticking together due to static adsorption after winding. This solves the problem of residual static electricity during the winding process not being discharged, causing the rolled lining fabric to stick together and be difficult to unroll, or the problem of impurities being attracted by static electricity during subsequent cutting.

Description

Technical Field

[0001] This utility model relates to the technical field of lining processing tools, and in particular to an anti-static mechanism for lining processing. Background Technology

[0002] In the garment manufacturing industry, lining is a core auxiliary material that improves the stability of garment pattern and enhances the stiffness of fabric. Its quality directly affects the wearing experience and durability of garments. As the garment industry develops towards high-end and refined products, the market has put forward higher requirements for the surface cleanliness, flatness and antistatic performance of lining. During the processing, static electricity is easily accumulated due to fiber friction and air friction, and static electricity has become a key bottleneck restricting the improvement of lining quality. Traditional lining winding processes often employ a design without dedicated electrostatic treatment. The winding roller directly winds up the lining without any electrostatic discharge structure. Because the static charge accumulated on the lining surface cannot be released, "lining sticking" occurs during the winding process. The attraction force generated by static electricity causes adjacent layers of lining to adhere tightly, especially when the winding tension is high. This attraction force becomes even stronger, requiring manual tearing to unfold the lining during subsequent use. This not only consumes manpower but also easily causes tearing at the edges and fiber breakage, increasing the lining scrap rate. Therefore, it is necessary to solve the above problems. Utility Model Content

[0003] The purpose of this invention is to address the shortcomings of existing technologies by proposing an antistatic mechanism for lining processing.

[0004] To achieve the above objectives, the present invention adopts the following technical solution: an antistatic mechanism for lining processing, comprising a frame, a mounting block fixedly connected to one end of the top of the frame, a take-up wheel rotatably mounted on the mounting block, a first motor mounted on the side wall of the mounting block, the output end of the first motor being coaxially fixedly connected to the take-up wheel, two support plates fixedly connected to the other end of the top of the frame, a feed wheel rotatably mounted between the two support plates, fabric being sleeved between the take-up wheel and the feed wheel, a drying component provided on the top surface of the middle part of the frame, and a cleaning component provided at one end of the feed wheel.

[0005] Preferably, a conductive wheel is sleeved on the outer wall of the take-up wheel, and multiple conductive blocks are fixedly connected to the conductive wheel at equal intervals.

[0006] Preferably, the cleaning component includes a lower water tank fixed to the other end of the top of the frame and a water storage tank located on top of the lower water tank. Four telescopic rods are respectively installed at the four corners of the top of the lower water tank, and the extended ends of the four telescopic rods are respectively fixed to the four corners of the bottom of the water storage tank. A first mounting plate is fixed to the top of the lower water tank, and a plurality of first spray nozzles are equidistantly arranged on the first mounting plate. A thermostat is installed at the bottom of the lower water tank.

[0007] Preferably, a water inlet pipe is fixedly connected to the top of the water storage tank, and a filter plate is provided inside the water inlet pipe. A second mounting plate is fixedly connected to the bottom of the water storage tank, and multiple second water spray nozzles are provided at equal intervals on the second mounting plate. A stirring paddle is rotatably installed at the top inside the water storage tank. A second motor is coaxially fixed to one end of the stirring paddle extending to the outer wall of the water storage tank. Multiple heating columns are fixedly connected laterally at equal intervals inside the water storage tank.

[0008] Preferably, a water supply pipe is provided on one side of the water storage tank, a support block is fixedly connected to the inner wall of the water supply pipe, a third motor is installed on the support block, a transmission paddle is coaxially fixedly connected to the output end of the third motor, and connecting pipes are fixedly connected to both ends of the water supply pipe. One connecting pipe is fixedly connected to the water storage tank at the other end, and the other connecting pipe is fixedly connected to the side wall of the lower water tank at the other end.

[0009] Preferably, the drying component includes two connecting plates located on the top surface of the middle part of the frame, and multiple support plates are fixedly connected at equal intervals between the two connecting plates. Two mounting slots are provided on the support plates, and drying fans are installed in the mounting slots.

[0010] Compared with the prior art, the beneficial effects of this utility model are as follows: In this utility model, by combining the water storage tank and the lower water tank, water can be heated and mixed with the agent, and then sprayed on the surface of the lining to form a conductive film, reducing the surface resistance of the lining and effectively suppressing the generation of static electricity; by combining the drying fan and the support plate, the dampness of the lining can be avoided, which can lead to mold growth during subsequent winding; by setting the conductive wheel, the static charge on the surface of the lining can be quickly conducted to the ground, preventing the lining from sticking together due to static adsorption after winding, thus solving the problem that residual static electricity cannot be discharged during the winding process, causing the rolled lining to stick together and be difficult to unroll, or causing impurities to be attracted by static electricity during subsequent cutting. Attached Figure Description

[0011] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings: Figure 1 This is a schematic diagram of the overall first-view structure proposed in this utility model; Figure 2 This is a schematic diagram of the internal second-view structure proposed in this utility model; Figure 3 This is a schematic diagram of the structure of some parts proposed in this utility model; Figure 4 This is a schematic diagram of the drying component structure proposed in this utility model.

[0012] The numbers in the diagram are: 1. Frame; 2. Fabric; 3. Water tank; 4. Fabric feeding wheel; 5. Filter plate; 6. Telescopic rod; 7. Stirring paddle; 8. Heating column; 9. Drying fan; 10. Conductive wheel; 11. Thermostat; 12. Conveyor paddle; 13. First motor. Detailed Implementation

[0013] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0014] Example: See Figures 1 to 4 This utility model discloses an anti-static mechanism for lining processing, comprising a frame 1, a mounting block fixedly connected to one end of the top of the frame 1, a take-up roller rotatably mounted on the mounting block, and a first motor 13 mounted on the side wall of the mounting block. The first motor 13 facilitates uniform lining transmission and avoids stretching deformation or wrinkling of the lining due to sudden speed changes. The output end of the first motor 13 is coaxially fixedly connected to the take-up roller. Two support plates are fixedly connected to the other end of the top of the frame 1. The support plates facilitate the installation of the unloading roller 4 and prevent the unloading roller 4 from shifting during operation. The unloading roller 4 is rotatably mounted between the two support plates, which helps to prevent uneven transmission speed due to slippage when the lining is unwound. A piece of fabric 2 is sleeved between the take-up roller and the unloading roller 4. A drying component is provided on the top surface of the middle part of the frame 1, and a cleaning component is provided at one end of the unloading roller 4.

[0015] In this utility model, a conductive wheel 10 is sleeved on the outer wall of the take-up roller, and multiple conductive blocks are fixedly connected at equal intervals on the conductive wheel 10. The conductive wheel 10 facilitates the rapid conduction of static charge on the surface of the lining fabric to the ground, preventing the lining fabric from sticking together due to static adsorption after winding. The cleaning component includes a lower water tank fixed to the other end of the top of the frame 1 and a water storage tank 3 located on top of the lower water tank. Four telescopic rods 6 are respectively installed at the four corners of the top of the lower water tank, and the extended ends of the four telescopic rods 6 are respectively fixed to the four corners of the bottom of the water storage tank 3. A first The first mounting plate has multiple first water spray nozzles evenly spaced on it. A thermostat 11 is installed at the bottom of the lower water tank. A cleaning component allows water to be heated and mixed with chemicals, which is then sprayed onto the lining surface to form a conductive film, reducing the surface resistance of the lining and effectively suppressing static electricity. A water inlet pipe is fixedly connected to the top of the water storage tank 3, and a filter plate 5 is installed inside the inlet pipe. A second mounting plate is fixedly connected to the bottom of the water storage tank 3, and multiple second water spray nozzles are evenly spaced on it. A stirring paddle 7 is rotatably mounted on the top of the water storage tank 3, extending to... A second motor is coaxially fixed to one end of the outer wall of the water storage tank 3. Multiple heating columns 8 are horizontally and equidistantly fixed inside the water storage tank 3. A stirring paddle 7 facilitates uniform mixing of the reagent and water, preventing the lining from hardening due to excessively high local concentrations of the reagent, or affecting the antistatic effect due to excessively low concentrations. A water supply pipe is located on one side of the water storage tank 3. A support block is fixed to the inner wall of the water supply pipe, and a third motor is mounted on the support block. A conveying paddle 12 is coaxially fixed to the output end of the third motor. Connecting pipes are fixed to both ends of the water supply pipe, with the other end of one connecting pipe fixed to the water storage tank. 3. The other end of the other connecting pipe is fixed to the side wall of the lower water tank. Stable liquid transfer is achieved through the conveying slurry 12. A large amount of mixed liquid can be circulated every hour, reducing the consumption of water resources and antistatic agents. The drying component includes two connecting plates located on the top surface of the middle part of the frame 1. Multiple support plates are fixed at equal intervals between the two connecting plates. Two mounting slots are opened on the support plates. Drying fans 9 are installed in the mounting slots. The drying component helps to prevent the lining from becoming damp and causing mold during subsequent winding. At the same time, the low temperature and gentle breeze will not damage the fiber structure of the lining.

[0016] Working Principle: In using this utility model, firstly, each electrical component in this application is connected to the power source. Then, the lining roll to be processed is installed on the feeding roller 4. After the first motor 13 starts, it drives the take-up roller to rotate. Through the synchronous transmission between the take-up roller and the feeding roller 4, the lining is transported from the feeding roller 4 to the take-up roller at a set speed. The anti-slip rubber layer on the surface of the feeding roller 4 prevents the lining from slipping. The width of the roller is adapted to the size of the lining, ensuring that there is no deviation or wrinkles during the transmission of the lining, laying the foundation for subsequent uniform processing. First, the cleaning component area is entered: cleaning water and antistatic agent are pre-added to the water tank 3. The second motor drives the stirring paddle 7 to rotate, so that the antistatic agent and water are evenly mixed. At the same time, the heating column 8 is activated to heat the mixture to a suitable temperature. The thermostat 11 synchronously controls the temperature of the cleaning water in the lower water tank to ensure that it is consistent with the temperature of the mixture in the water tank 3. Meanwhile, the mixture is sprayed onto the upper surface of the lining through the second spray nozzle at the bottom of the water tank 3, and the first spray nozzle at the top of the lower water tank sprays cleaning water onto the lower surface of the lining, achieving double-sided cleaning of the lining and allowing for stretching. The height of the water tank 3 can be adjusted according to the thickness of the lining to ensure that the sprayed water evenly covers the surface of the lining. The mixed liquid forms a conductive film on the surface of the lining, reducing the surface resistance and suppressing the generation of static electricity. The filter plate 5 in the water inlet pipe intercepts impurities in the water to prevent clogging of the spray nozzles or adhesion to the surface of the lining, which would affect the anti-static effect. Then, the lining that has completed the cleaning pretreatment enters the drying component area: multiple drying fans 9 are installed on the support plates on both sides of the lining, using a low-temperature micro-wind design to quickly dry the moisture on the surface of the lining. The low-temperature design prevents the lining fibers from shrinking and deforming due to high temperature, while maintaining the stability of the conductive film on the surface of the lining to ensure the anti-static effect. Finally, the dried lining continues to be transferred to the take-up roller. The conductive wheel 10 on the outside of the take-up roller rotates synchronously with the take-up roller. The conductive blocks on the surface of the conductive wheel 10 are in close contact with the surface of the lining, quickly conducting the static charge remaining during the transfer of the lining to the ground to avoid static accumulation. The lining that has undergone the entire process is rolled into a regular roll by the take-up roller, completing the entire anti-static processing process. At this point, the use of the anti-static mechanism for lining processing is over.

[0017] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. An antistatic mechanism for lining processing, comprising a frame (1), characterized in that: A mounting block is fixed to one end of the top of the frame (1). A take-up wheel is rotatably mounted on the mounting block. A first motor (13) is mounted on the side wall of the mounting block. The output end of the first motor (13) is coaxially fixed to the take-up wheel. Two support plates are fixed to the other end of the top of the frame (1). A feed wheel (4) is rotatably mounted between the two support plates. Fabric (2) is sleeved between the take-up wheel and the feed wheel (4). A drying component is provided on the top surface of the middle part of the frame (1). A cleaning component is provided at one end of the feed wheel (4).

2. The antistatic mechanism for lining processing according to claim 1, characterized in that: The outer wall of the take-up wheel is fitted with a conductive wheel (10), and multiple conductive blocks are fixedly connected at equal intervals on the conductive wheel (10).

3. The antistatic mechanism for lining processing according to claim 1, characterized in that: The cleaning component includes a lower water tank fixed to the other end of the top of the frame (1) and a water storage tank (3) located on the top of the lower water tank. Four telescopic rods (6) are respectively installed at the four corners of the top of the lower water tank. The extended ends of the four telescopic rods (6) are respectively fixed to the four corners of the bottom of the water storage tank (3). A first mounting plate is fixed to the top of the lower water tank. Multiple first spray nozzles are equidistantly arranged on the first mounting plate. A thermostat (11) is installed at the bottom of the lower water tank.

4. The antistatic mechanism for lining processing according to claim 3, characterized in that: The top of the water tank (3) is fixed with a water inlet pipe, and a filter plate (5) is provided inside the water inlet pipe. The bottom of the water tank (3) is fixed with a second mounting plate, and multiple second water spray nozzles are provided at equal intervals on the second mounting plate. A stirring paddle (7) is rotatably installed on the top of the water tank (3). A second motor is coaxially fixed to one end of the stirring paddle (7) extending to the outer wall of the water tank (3). Multiple heating columns (8) are fixed horizontally at equal intervals inside the water tank (3).

5. The antistatic mechanism for lining processing according to claim 4, characterized in that: A water supply pipe is provided on one side of the water storage tank (3). A support block is fixed to the inner wall of the water supply pipe. A third motor is installed on the support block. A transmission paddle (12) is coaxially fixed to the output end of the third motor. Connecting pipes are fixed to both ends of the water supply pipe. One end of the connecting pipe is fixed to the water storage tank (3), and the other end of the connecting pipe is fixed to the side wall of the lower water tank.

6. The antistatic mechanism for lining processing according to claim 1, characterized in that: The drying component includes two connecting plates located on the top surface of the middle part of the frame (1). Multiple support plates are fixedly connected at equal intervals between the two connecting plates. Two mounting slots are opened on the support plates, and a drying fan (9) is installed in the mounting slots.

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