Visualizing a flexible adjustment mechanism

Abstract

This utility model relates to the field of mechanical adjustment equipment technology, specifically a visual flexible adjustment mechanism, including a base, a cylinder mounted on the base, and a 15° inclined surface on the base. A scraping device is connected to the end of the cylinder piston rod. A dial indicator is mounted on the base, with its probe and the scraping device positioned on an intersecting line. A standard limit block is also mounted on the base, with a zeroing plane on the standard limit block. The zeroing plane of the standard limit block provides a reliable zeroing reference. Combined with the precise correspondence between the dial indicator probe and the scraping device positioned on the intersecting line, the positional changes of the scraping device can be monitored accurately in real time, ensuring that the amount of coating scraped is stably controlled within the range of 0.02-0.05. Simultaneously, the cooperation between the slide rail and the slider ensures smooth movement of the standard limit block, and the transmission connection between the screw and the control motor enables automated micro-adjustment, further reducing manual operation errors and significantly improving adjustment accuracy.

Description

Technical Field

[0001] This utility model relates to the field of mechanical adjustment equipment technology, specifically a visual flexible adjustment mechanism. Background Technology

[0002] In the production and processing of steel strips, the scraping of the coating on the steel strip surface is a critical process. In particular, when the amount of coating scraped off needs to be controlled within a fine range of 0.02-0.05, extremely high requirements are placed on the precision and stability of the adjustment mechanism.

[0003] Currently, the industry mostly uses traditional methods to adjust the amount of coating scraped off the surface of steel strips. Some of these methods involve manually adjusting the position of the scraping equipment, which is not only time-consuming and labor-intensive, but also makes it difficult to accurately control the amount of coating scraped off. This can easily lead to excessive or insufficient coating scraping due to human error, affecting the quality of the steel strip products. Even some equipment with adjustment functions has some structural design flaws, namely, most adjustment mechanisms lack a reliable zeroing benchmark, requiring complex calibration operations before each adjustment, which greatly reduces production efficiency. Therefore, this utility model proposes a visual flexible adjustment mechanism to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to provide a visual flexible adjustment mechanism to solve the problem mentioned in the background art that a complex calibration operation is required before each adjustment.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a visual flexible adjustment mechanism, including a base, on which a cylinder is provided;

[0006] The base is provided with a 15° inclined surface;

[0007] The end of the cylinder piston rod is connected to a scraping device;

[0008] The base is equipped with a dial indicator, and the probe of the dial indicator and the scraping device are located on the intersecting line;

[0009] The base is also provided with a standard limit block, and the standard limit block is provided with a zeroing plane.

[0010] Preferably, the base is provided with a slide rail groove, and the bottom of the standard limiting block is provided with a slider that matches the slide rail groove.

[0011] Preferably, the base is provided with scale lines, which are set along the sliding direction of the standard limit block.

[0012] Preferably, an indicator head is provided below the slider, and the indicator head is positioned directly opposite the scale line.

[0013] Preferably, a screw is provided in the slide rail groove, the screw is connected to the slider in a transmission connection, and the screw is connected to the output end of the control motor on the side wall of the base.

[0014] Preferably, the dial indicator is detachably mounted on the standard limit block via a base.

[0015] Preferably, the cylinder is fixed to the base by a bracket, and a lifting plate is sleeved on the bracket, with the scraping device mounted on the lifting plate.

[0016] Compared with the prior art, the beneficial effects of this utility model are:

[0017] The zeroing plane of the standard limit block provides a reliable zeroing reference. Combined with the precise correspondence between the dial indicator probe and the scraping device located at the intersection line, the positional changes of the scraping device can be monitored in real time and accurately, ensuring that the amount of coating scraped can be stably controlled within the range of 0.02-0.05. At the same time, the cooperation between the slide rail and the slider makes the standard limit block move smoothly, and the transmission connection between the screw and the control motor realizes automated micro-adjustment, further reducing human operation errors and significantly improving adjustment accuracy. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0019] Figure 2 This is a schematic diagram of the standard limit block installation structure of this utility model.

[0020] Figure 3 This is a schematic diagram of the base structure of this utility model.

[0021] Figure 4 This is a schematic diagram of the installation structure of the scraping device of this utility model.

[0022] In the diagram: 1. Base; 11. Inclined surface; 111. Slide rail groove; 12. Screw; 13. Control motor; 14. Scale line; 2. Cylinder; 3. Scraping device; 4. Lifting plate; 5. Bracket; 6. Standard limit block; 61. Zeroing plane; 7. Slider; 71. Index head; 8. Dial indicator; 81. Indicator base. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figures 1 to 4This utility model provides a technical solution: a visual flexible adjustment mechanism, including a base 1, a cylinder 2 on the base 1, an inclined surface 11 at 15° on the base 1, a scraping device 3 connected to the piston rod end of the cylinder 2, a dial indicator 8 on the base 1, the probe of the dial indicator 8 and the scraping device 3 being located on an intersecting line, a standard limit block 6 on the base 1, a zeroing plane 61 on the standard limit block 6, a slide rail groove 111 on the base 1, and a slider 7 matching the slide rail groove 111 at the bottom of the standard limit block 6.

[0025] By setting the zeroing plane 61 of the standard limit block 6, a zeroing reference can be provided. With the dial indicator 8 probe and the scraping device 3 set on the intersection line, the position change of the scraping device 3 can be reflected in real time and accurately, ensuring that the amount of coating scraped is controlled within a fine range of 0.02-0.05, effectively avoiding steel strip quality problems caused by scraping deviation.

[0026] The slide rail groove 111 on the base 1 matches the slider 7 at the bottom of the standard limit block 6, making the movement of the standard limit block 6 smoother and more stable, reducing shaking or deviation during movement, providing a stable foundation for precise adjustment, and helping operators to control the position of the standard limit block 6 more accurately, thereby improving the adjustment accuracy of the entire mechanism.

[0027] Please see Figures 1 to 4 The base 1 is provided with scale lines 14, which are set along the sliding direction of the standard limit block 6.

[0028] The scale line 14 on the base 1 is set along the sliding direction of the standard limit block 6, which can provide a position reference for the operator. When the standard limit block 6 slides along the slide rail groove 111 via the slider 7, the operator can observe the moving distance of the standard limit block 6 through the scale line 14. No additional measuring tools are needed, which simplifies the operation process. At the same time, the scale line 14 can help the operator quickly judge whether the position of the standard limit block 6 has reached the expected position, reduce repeated trial and error in the adjustment process, and improve adjustment efficiency.

[0029] Please see Figures 1 to 4 Below the slider 7 is an indicator head 71, which is positioned directly opposite the scale line 14.

[0030] By setting the indicator head 71 below the slider 7 directly opposite the scale line 14, the accuracy of the position indication can be further improved. With the indicator head 71 as a clear reference point, corresponding to the scale line 14, the operator can read the movement distance of the standard limit block 6 more clearly and accurately by the direction of the indicator head 71 on the scale line 14.

[0031] Please see Figures 1 to 4The slide rail groove 111 is provided with a screw 12, which is connected to the slider 7 for transmission. The screw 12 is also connected to the output end of the control motor 13 on the side wall of the base 1.

[0032] By controlling the motor 13 to drive the screw 12 to rotate, the slider 7 can be driven to move smoothly along the slide rail groove 111, avoiding problems such as uneven force and unstable movement that may occur when manually pushing, and ensuring that the position adjustment of the standard limit block 6 is more accurate.

[0033] Please see Figures 1 to 4 The dial indicator 8 is detachably mounted on the standard limit block 6 via the base 81.

[0034] Please see Figures 1 to 4 The cylinder 2 is fixed on the base 1 by the bracket 5. The bracket 5 is fitted with a lifting plate 4. The scraping device 3 is mounted on the lifting plate 4. The cylinder 2 is fixed on the base 1 by the bracket 5. The lifting plate 4 fitted on the bracket 5 can drive the scraping device 3 to move up and down along the bracket 5, and the height of the scraping device 3 can be flexibly adjusted.

[0035] In use, first, start the control motor 13 to drive the slider 7 and the standard limit block 6 to move along the slide rail groove 111, so that the zeroing plane 61 of the standard limit block 6 is aligned with the preset reference. At this time, the dial indicator 8 is installed on the standard limit block 6 through the base 81, ensuring that its probe and the scraping device 3 are on the intersection line. Adjust the dial indicator 8 to zero, and then move the lifting plate 4 up and down along the bracket 5 according to the thickness of the steel strip, so that the scraping device 3 is adjusted to a suitable height. Then, start the control motor 13 again to make the standard limit block 6 continue to move. The index head 71 below the slider 7 moves synchronously along the scale line 14. The operator reads the moving distance through the scale pointed to by the index head 71. As the standard limit block 6 moves, the piston rod of the cylinder 2 pushes the scraping device 3 to contact the 15° inclined surface 11 of the base 1. The dial indicator 8 displays the position change of the scraping device 3 in real time.

[0036] When the dial indicator 8 shows a value of 0.02-0.05, the control motor 13 is turned off, the standard limit block 6 stops moving, the scraping device 3 is fixed in position, and then the cylinder 2 is started to drive the scraping device 3 to scrape the coating on the steel strip surface. Throughout the process, the position stability is monitored in real time through the cooperation of the scale line 14 and the indicator head 71.

[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A visual flexible adjustment mechanism, comprising a base (1), wherein a cylinder (2) is provided on the base (1), characterized in that: The base (1) is provided with an inclined surface (11) at an angle of 15°; The piston rod end of the cylinder (2) is connected to a scraping device (3); The base (1) is provided with a dial indicator (8), and the probe of the dial indicator (8) and the scraping device (3) are located on the intersecting line; The base (1) is also provided with a standard limiting block (6), and the standard limiting block (6) is provided with a zeroing plane (61).

2. The visual flexible adjustment mechanism according to claim 1, characterized in that: The base (1) is provided with a slide rail groove (111), and the bottom of the standard limiting block (6) is provided with a slider (7) that matches the slide rail groove (111).

3. The visual flexible adjustment mechanism according to claim 2, characterized in that: The base (1) is provided with scale lines (14), which are set along the sliding direction of the standard limiting block (6).

4. The visual flexible adjustment mechanism according to claim 2, characterized in that: The slider (7) is provided with an indicator head (71) below it, and the indicator head (71) is set directly opposite the scale line (14).

5. The visual flexible adjustment mechanism according to claim 2, characterized in that: The slide rail groove (111) is provided with a screw (12), which is connected to the slider (7) in a transmission connection. The screw (12) is connected to the output end of the control motor (13) on the side wall of the base (1).

6. The visual flexible adjustment mechanism according to claim 1, characterized in that: The dial indicator (8) is detachably mounted on the standard limit block (6) via a base (81).

7. The visual flexible adjustment mechanism according to claim 1, characterized in that: The cylinder (2) is fixed on the base (1) by a bracket (5), and a lifting plate (4) is sleeved on the bracket (5). The scraping device (3) is located on the lifting plate (4).

Images