A photocuring device
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-15
- Publication Date
- 2026-08-11
AI Technical Summary
[0003]本实用新型的一个目的是要提供一种光固化装置,解决现有技术中更换固化灯比较繁琐且更换时容易损坏固化灯的技术问题
[0015]本实用新型中灯箱组件位于固化箱体的光源侧面上,包括一个、两个或多个灯箱,每个灯箱连接有一个转动件,每个灯箱内安装有至少一个固化灯,固化灯用于对待固化产品进行固化。灯箱组件与固化空间之间具有透光隔离部件,透光隔离部件安装在光源侧面上的第一开放区域。转动件位于光源侧面上,且与固化箱体连接,灯箱与其对应的转动件连接,以使得灯箱在贴近透光隔离部件的关闭位置和远离透光隔离部件的打开位置间旋转。上述技术方案只需要转动灯箱就可以对固化灯进行维修或更换,操作比较方便。并且当有两个灯箱的时候可以朝两个不同的方向分别转动不同灯箱,可以同时对两个灯箱内的固化灯进行维修或更换,可以提高维修或更换效率。
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Figure CN224614275U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of curing technology, and in particular to a photocuring device. Background Technology
[0002] Medical polymer coatings are a key technology in modern medical devices, imparting functional properties such as lubrication, antibacterial properties, and anti-caking properties to the surface of medical devices. For medical safety, the coating needs to adhere firmly to the device surface, often requiring photocuring technology. This involves irradiating the coating solution onto the surface of the product with UV light, causing the coating to bond to the product. Consequently, coating equipment has become widely used by medical device manufacturers. This equipment typically includes a product suspension module, a coating module for applying the coating solution, and a photocuring module. The coated product is then transported to the photocuring module for curing. The photocuring module generally includes a curing chamber, which provides curing space for the product. A common method is to move the product from the coating chamber into the curing space using a moving mechanism. The curing chamber also contains a curing lamp for curing the product, which requires maintenance or replacement after a period of use. However, due to limited installation space, replacement is difficult. Furthermore, because a transparent insulating component, such as glass, is installed between the curing lamp and the product to be cured to prevent moisture or impurities, conventional replacement methods require disassembling this insulating component before the curing lamp can be repaired or replaced, thus posing a risk of damage to the glass or the curing lamp. Moreover, since the curing chamber is installed inside the coating equipment, replacing the curing lamp or the insulating component, or cleaning the inside of the curing chamber, requires disassembling the entire coating equipment, causing significant inconvenience. Utility Model Content
[0003] One objective of this invention is to provide a light curing device that solves the technical problem that replacing the curing lamp is cumbersome and easily damages the curing lamp during replacement in the prior art.
[0004] A further objective of this invention is to improve the ease of rotating the lightbox.
[0005] Specifically, this utility model provides a photocuring device, comprising: A curing chamber having a curing space for accommodating a product to be cured and multiple sides surrounding the curing space, wherein at least one of the sides is a light source side; A light box assembly, located on the side of the light source, includes one, two or more light boxes, each light box is connected to a rotating component, and at least one curing lamp is installed in each light box. The curing lamp is used to light-cur the product to be cured. The light box assembly and the curing space have a light-transmitting isolation component, which is installed in a first open area on the side of the light source; The rotating component is located on the side of the light source and is connected to the curing chamber. The light box is connected to its corresponding rotating component so that the light box rotates between a closed position close to the light-transmitting isolation component and an open position away from the light-transmitting isolation component.
[0006] Optionally, there are two light boxes, which are respectively arranged on both sides of the rotating component and connected to the rotating component; Both light boxes are rotatable relative to the rotating member and have a first closed position arranged side by side to shield the first open side open area and a first open position rotated by a preset angle to expose the curing lamp.
[0007] Optionally, the light box includes a first side panel, a second side panel, a top panel, and a bottom panel. The bottom panel and the top panel are respectively disposed at the bottom and top of the light box along the vertical direction. The first side panel and the second side panel are arranged at intervals along the horizontal direction, and the top of each side panel is connected to the top panel, and the bottom of each side panel is connected to the bottom panel.
[0008] Optionally, the first side plate, the second side plate, the top plate, and the bottom plate form a second open area, and when the light box is in the first closed position, the second open area faces the inside of the curing box.
[0009] Optionally, when the light box is in the first closed position, the second open area is arranged correspondingly to the first open area, so that the light-transmitting isolation component isolates the product to be cured and the curing lamp; The light-transmitting insulating component is glass.
[0010] Optionally, the preset angle range is 30°-180°.
[0011] Optionally, the rotating element is a hinge.
[0012] Optionally, the curing chamber also has a maintenance side, and the light curing device further includes: A maintenance door is installed on the maintenance side and can be switched between a second closed position and a second open position.
[0013] Optionally, each of the light boxes is equipped with a plurality of curing lamps, which are arranged at vertical intervals, with each curing lamp having its two sides corresponding to the first side plate and the second side plate, respectively. The light box has at least one handle for operation on the side away from the rotating component.
[0014] Optionally, it also includes a suspension module for fixing the product to be cured and a coating module for applying a coating liquid to the product to be cured; The curing lamp is a mercury lamp.
[0015] In this invention, the lightbox assembly is located on the light source side of the curing chamber, including one, two, or more lightboxes. Each lightbox is connected to a rotating component, and each lightbox contains at least one curing lamp for curing the product. A light-transmitting isolation component is provided between the lightbox assembly and the curing space, and this component is installed in a first open area on the light source side. The rotating component is located on the light source side and connected to the curing chamber. The lightbox is connected to its corresponding rotating component, allowing the lightbox to rotate between a closed position close to the light-transmitting isolation component and an open position away from it. This technical solution allows for easy maintenance or replacement of the curing lamps simply by rotating the lightbox, making operation convenient. Furthermore, when there are two lightboxes, different lightboxes can be rotated in two different directions, allowing for simultaneous maintenance or replacement of the curing lamps in both lightboxes, thus improving maintenance or replacement efficiency.
[0016] Furthermore, the side of the light box in this invention is provided with at least one handle for operation, which allows the operator to rotate the light box by operating the handle, thereby improving the convenience of rotating the light box.
[0017] The above and other objects, advantages and features of this utility model will become more apparent to those skilled in the art from the following detailed description of specific embodiments of this utility model in conjunction with the accompanying drawings. Attached Figure Description
[0018] The following sections will describe some specific embodiments of the present invention in a detailed manner by way of example and not limitation, with reference to the accompanying drawings. The same reference numerals in the drawings denote the same or similar parts or components. Those skilled in the art should understand that these drawings are not necessarily drawn to scale. In the drawings: Figure 1 This is a schematic structural diagram of a photocuring apparatus according to an embodiment of the present invention; Figure 2 yes Figure 1 A schematic top view of the light box assembly of the light curing device shown; Figure 3 yes Figure 1 A schematic rear view of the lightbox assembly of the light curing device shown; Figure 4 yes Figure 1 A schematic perspective view of the light box assembly of the light curing device shown.
[0019] Figure label: 100-Light curing device, 10-Curing chamber, 20-Light box assembly, 30-Maintenance door, 21-Light box, 22-Rotating component, 23-Light-transmitting isolation component, 24-Curing lamp, 211-First side panel, 212-Top panel, 213-Bottom panel, 214-Second side panel, 215-Second open area, 216-Handle. Detailed Implementation
[0020] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.
[0021] In the description of this utility model, it should be understood that the terms "upper" and "lower" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0022] The terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature, that is, include one or more of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified. When a feature "includes or contains" one or more of the features it encompasses, unless otherwise specifically described, this indicates that other features are not excluded and may be further included.
[0023] Unless otherwise expressly specified and limited, the terms "connection," "installation," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise expressly limited. Those skilled in the art should be able to understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0024] Unless otherwise specified, all terms (including technical and scientific terms) used in the description of this embodiment have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.
[0025] Figure 1This is a schematic structural diagram of a photocuring apparatus 100 according to an embodiment of the present invention. Figure 2 yes Figure 1 A schematic top view of the lightbox assembly 20 of the light curing device 100 shown. Figure 3 yes Figure 1 A schematic rear view of the lightbox assembly 20 of the light curing apparatus 100 shown. Figure 4 yes Figure 1 A schematic perspective view of the lightbox assembly 20 of the light curing device 100 shown. Figures 1 to 4 As shown, in one specific embodiment, the photocuring apparatus 100 includes a curing chamber 10 and a light box assembly 20. The curing chamber 10 has a curing space for accommodating the product to be cured and multiple sides surrounding the curing space, wherein at least one side is a light source side. The light box assembly 20 is located on the light source side and includes one, two, or more light boxes 21. Each light box 21 is connected to a rotating member 22, and at least one curing lamp 24 is installed in each light box 21 for photocuring the product to be cured. A light-transmitting isolation member 23 is provided between the light box assembly 20 and the curing space, and the light-transmitting isolation member 23 is installed in a first open area on the light source side. The rotating member 22 is located on the light source side and connected to the curing chamber 10. The light box 21 is connected to its corresponding rotating member 22, such that the light box 21 rotates between a first closed position close to the light-transmitting isolation member 23 and a first open position away from the light-transmitting isolation member 23. Here, the product to be cured is a coated conduit. In other embodiments, the product to be cured can be other products.
[0026] In this embodiment, the curing lamp 24 can be repaired or replaced simply by rotating the lamp box 21, which is convenient to operate. Furthermore, when there are two lamp boxes 21, different lamp boxes can be rotated in two different directions to repair or replace the curing lamp 24 in both lamp boxes 21 at the same time, which can improve the efficiency of repair or replacement.
[0027] In some embodiments, there are two light boxes 21, which are respectively arranged on both sides of the rotating member 22 and connected to the rotating member 22. Both light boxes 21 are rotatable relative to the rotating member 22 and have a first closed position arranged side-by-side to shield the first open area and a first open position rotated by a preset angle to expose the curing lamp 24. Here, the two light boxes 21 can share a rotating member 22 or use a separate rotating member 22, depending on the design requirements. In some embodiments, the preset angle range is 30°-180°, for example, 30°, 45°, 60°, 80°, 100°, 120°, 150°, or 180°. In a preferred embodiment, the preset angle range is 45°-180°. Here, the preset angle can be designed according to specific design requirements, as long as the preset angle allows the light box 21 to expose the curing lamp 24.
[0028] In some embodiments, the rotating element 22 is a hinge. In this embodiment, there are multiple rotating elements 22, arranged at intervals along a vertical, horizontal, or diagonal path. In some embodiments, there are two hinges, located at the top and bottom of the light box 21, respectively. In other embodiments, the number of rotating elements 22 can be determined according to specific design requirements. The hinges can be double-row hinges.
[0029] In some embodiments, the light box 21 includes a first side plate 211, a second side plate 214, a top plate 212 and a bottom plate 213. The bottom plate 213 and the top plate 212 are respectively disposed at the bottom and top of the light box 21 along the vertical direction. The first side plate 211 and the second side plate 214 are arranged at intervals along the horizontal direction, and the top of each side plate 214 is connected to the top plate 212, and the bottom of each side plate 214 is connected to the bottom plate 213.
[0030] In some embodiments, the first side plate 211, the second side plate 214, the top plate 212, and the bottom plate 213 form a second open area 215, which faces the inside of the curing chamber 10 when the light box 21 is in the closed position. This can be understood as the light box 21 being open on only one side, and the curing lamp 24 curing the product to be cured from the open side of the light box 21.
[0031] In some embodiments, when the light box 21 is in the first closed position, the second open area 215 is arranged corresponding to the first open area, so that the light-transmitting isolation component 23 isolates the product to be cured and the curing lamp 24.
[0032] In some embodiments, the light-transmitting isolation component 23 is glass. In another embodiment, the light-transmitting isolation component 23 can also be replaced with other types of light-transmitting isolation components, such as PC, crystal, or transparent resin. The light source of the curing lamp 24 passes through the light-transmitting isolation component 23 to cure the product. In the prior art, the light-transmitting isolation component 23 is connected to the lamp box 21, so when repairing or replacing the curing lamp 24, it is necessary to first disassemble the light-transmitting isolation component 23 before repairing or replacing the curing lamp 24, thus posing a risk of damage to the light-transmitting isolation component 23 or the curing lamp 24. In this embodiment, the light-transmitting isolation component 23 is connected to the curing chamber 10. When the lamp box 21 is rotated, the light-transmitting isolation component 23 does not rotate with it, and the curing lamp 24 can be repaired or replaced directly without disassembling the light-transmitting isolation component 23, reducing the risk of damage to the curing lamp 24 or the light-transmitting isolation component 23.
[0033] In some embodiments, the curing chamber 10 also has a maintenance side, and the light curing device 100 further includes a maintenance door 30, which is installed on the maintenance side and can be switched between a second closed position and a second open position.
[0034] This embodiment adds a maintenance door 30 to the front of the curing chamber 10, providing a maintenance channel for subsequent inspection and commissioning. This facilitates maintenance personnel in easily replacing internal components of the curing chamber 10, and also makes it easier for them to debug the equipment, better identify and resolve related problems. In addition, maintenance personnel can also enter the curing chamber 10 through the maintenance door 30 to repair the light-transmitting isolation component 23, which is quite convenient, and also allows for regular cleaning of the interior of the curing chamber 10.
[0035] In some embodiments, each light box 21 is equipped with a plurality of curing lamps 24, which are arranged vertically at intervals. Each curing lamp 24 has its two sides corresponding to the first side plate 211 and the second side plate 214, respectively. The arrangement of the curing lamps 24 is determined according to the shape of the product to be cured. This embodiment is for curing a conduit, which is elongated and suspended vertically within the curing chamber 10. The plurality of vertically spaced curing lamps 24 can cure different parts of the conduit and achieve uniform curing. In this embodiment, each light box 21 is equipped with three curing lamps 24. In other embodiments, the number of curing lamps 24 can be determined according to specific design requirements.
[0036] In some embodiments, the side of the light box 21 away from the rotating member 22 is provided with at least one handle 216 for operation. The operator can operate the handle 216 to rotate the light box 21, which can improve the convenience of rotating the light box 21.
[0037] In some embodiments, the curing lamp 24 is a mercury lamp. In other embodiments, the curing lamp 24 may be other types of curing lamps, depending on the design requirements.
[0038] Therefore, those skilled in the art should recognize that although many exemplary embodiments of the present invention have been shown and described in detail herein, many other variations or modifications conforming to the principles of the present invention can be directly determined or derived from the disclosure of the present invention without departing from the spirit and scope of the present invention. Therefore, the scope of the present invention should be understood and recognized as covering all such other variations or modifications.
Claims
1. A photocuring device characterized by comprising: include: A curing chamber having a curing space for accommodating a product to be cured and multiple sides surrounding the curing space, wherein at least one of the sides is a light source side; A light box assembly, located on the side of the light source, includes one, two or more light boxes, each light box is connected to a rotating component, and at least one curing lamp is installed in each light box. The curing lamp is used to light-cur the product to be cured. The light box assembly and the curing space have a light-transmitting isolation component, which is installed in a first open area on the side of the light source; The rotating component is located on the side of the light source and is connected to the curing chamber. The light box is connected to its corresponding rotating component so that the light box rotates between a first closed position close to the light-transmitting isolation component and a first open position away from the light-transmitting isolation component.
2. The photocuring apparatus according to claim 1, characterized in that, The number of light boxes is two, and the two light boxes are respectively arranged on both sides of the rotating component and connected to the rotating component; Both light boxes are rotatable relative to the rotating member and have a first closed position arranged side by side to shield the first open area and a first open position rotated by a preset angle to expose the curing lamp.
3. The photocuring apparatus according to claim 2, characterized in that, The light box includes a first side panel, a second side panel, a top panel, and a bottom panel. The bottom panel and the top panel are respectively disposed at the bottom and top of the light box along the vertical direction. The first side panel and the second side panel are arranged at intervals along the horizontal direction, and the top of each side panel is connected to the top panel, and the bottom of each side panel is connected to the bottom panel.
4. The photocuring apparatus according to claim 3, characterized in that, The first side plate, the second side plate, the top plate, and the bottom plate form a second open area. When the light box is in the first closed position, the second open area faces the inside of the curing box.
5. The photocuring apparatus according to claim 4, characterized in that, When the light box is in the first closed position, the second open area is arranged correspondingly to the first open area, so that the light-transmitting isolation component isolates the product to be cured and the curing lamp. The light-transmitting insulating component is glass.
6. The photocuring apparatus according to any one of claims 2-5, characterized in that, The preset angle range is 30°-180°.
7. The photocuring apparatus according to any one of claims 1-5, characterized in that, The rotating component is a hinge.
8. The photocuring apparatus according to any one of claims 1-5, characterized in that, The curing chamber also has a maintenance side, and the light curing device further includes: A maintenance door is installed on the maintenance side and can be switched between a second closed position and a second open position.
9. The photocuring apparatus according to any one of claims 3-5, characterized in that, Each of the light boxes is equipped with a plurality of curing lamps, which are arranged at vertical intervals, with each curing lamp having its two sides corresponding to the first side plate and the second side plate, respectively. The light box has at least one handle for operation on the side away from the rotating component.
10. The photocuring apparatus according to any one of claims 1-5, characterized in that, It also includes a suspension module for fixing the product to be cured and a coating module for applying a coating liquid to the product to be cured; The curing lamp is a mercury lamp.