A multi-stage garlic sorting machine
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-27
- Publication Date
- 2026-08-11
AI Technical Summary
[0004](1)现有的分拣机未设有清洁结构,导致体积较大的蒜皮容易堵住筛孔,从而使得体积较小的大蒜无法漏筛下去,从而造成筛分质量低下,还需要人工进行二次筛分,增加工作人员的工作量,降低分拣机的分拣效率
[0015]1.本实用新型提供一种大蒜多级分拣机,螺旋齿通过连接杆固定于传动轴上,并与滚筒式分拣筛反向旋转,清洁刷紧贴筛孔内壁,持续刮擦,鼓风机通过送风管向滚筒内部送风,风力辅助吹散蒜皮,清洁刷的物理刮擦结合风力吹扫,双重清理筛孔,彻底避免蒜皮残留,保障小规格大蒜顺利漏筛,自动化清洁流程降低人工清理频率。
Smart Images

Figure CN224614299U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field, specifically a multi-stage garlic sorting machine. Background Technology
[0002] Garlic, a common seasoning in daily life, has the effects of detoxifying and cleansing the intestines, sterilizing and disinfecting, and is also very nutritious. Due to the different sizes and prices of garlic, it is necessary to grade and screen garlic, which requires the use of a multi-stage garlic sorting machine. Before selling garlic, farmers need to dry it and peel off the outermost layer of garlic skin with soil on it. During the drying process, the garlic is exposed to the sun, causing the outer skin to break easily. As a result, when the garlic is sorted in the sorting machine, it rubs against the inner wall of the drum-type sorting screen, causing a large amount of garlic skin to fall off.
[0003] A garlic sorting machine, as disclosed in CN216779461U, includes a drum-type sorting screen connected to a support frame. The drum-type sorting screen is connected to a drive structure that rotates it. The drum-type sorting screen is divided into multiple stages, each with different screen openings. Each stage has a discharge port at its bottom, and a feeding structure is connected to its front end. This application uses a drum-type sorting screen to sort garlic. The rotation of the drum-type sorting screen achieves a stirring effect on the garlic entering the screen, not only driving the garlic forward but also improving sorting efficiency. Furthermore, dividing the drum-type sorting screen into multiple stages allows for the separation of garlic with better uniformity, thus improving the uniformity of the garlic after sorting. In addition, existing sorting machines have the following disadvantages in use:
[0004] (1) The existing sorting machine does not have a cleaning structure, which makes it easy for the large garlic peels to block the screen holes, thus preventing the small garlic from passing through the screen. This results in poor screening quality and requires manual secondary screening, increasing the workload of the staff and reducing the sorting efficiency of the sorting machine.
[0005] The information disclosed in this background section is intended only to enhance the understanding of the overall background of this utility model and should not be construed as an admission or in any way implying that the information constitutes prior art known to those skilled in the art. Utility Model Content
[0006] The technical problem to be solved by this utility model is to overcome the above-mentioned technical defects and provide a multi-stage garlic sorting machine.
[0007] To solve the above problems, the technical solution of this utility model is as follows: a base and a support frame fixedly connected to its top. A roller sorting screen is installed inside the support frame. The roller sorting screen is divided into multiple levels. Each level of the roller sorting screen 3 has an inclined plate at its bottom. A baffle is fixedly connected to one side of several inclined plates, and an inclined guide plate is symmetrically fixedly connected to the other side. A cleaning structure is installed inside the roller sorting screen. The top of the support frame is provided with a driving structure that drives the roller sorting screen and the cleaning structure to rotate in different directions. A number of equidistant circular screen holes are opened on the outer wall of each level of the roller sorting screen. The diameter of the screen holes of each level of the roller sorting screen increases sequentially from front to back.
[0008] Furthermore, a blower is fixedly connected to the front side of the base, and an air supply pipe is inserted into the air outlet of the blower. The rear end of the air supply pipe passes through the support frame and extends into the interior of the drum-type sorting screen. An air inlet is opened on the side of the blower away from the guide plate.
[0009] Furthermore, the cleaning structure includes a drive shaft and helical teeth. One end of the drive shaft is connected to a support frame by a bearing, and the other end passes through a drum-type sorting screen and a fixed plate in sequence, and is fitted with a synchronous drive wheel. Helical teeth are wound around the outside of the drive shaft. The drive shaft and the helical teeth are connected by several equidistant connecting rods. A cleaning brush is fixedly connected to the outer wall of the helical teeth. The side of the cleaning brush away from the drive shaft abuts against the inner wall of the drum-type sorting screen.
[0010] Furthermore, the bottom sides of several of the gears pass through the relief grooves and mesh with the gear ring for transmission, and the first synchronous transmission wheel and the second synchronous transmission wheel are connected by a synchronous transmission belt.
[0011] Furthermore, a support plate is fixedly connected to the top front side of the support frame, a feeding funnel is fixedly connected to the top of the support plate, a feeding pipe is provided at the bottom of the feeding funnel, one end of the feeding pipe is fixedly connected to the feeding funnel, and the other end passes through the support frame and extends into the interior of the drum-type sorting screen.
[0012] Furthermore, the outer wall of the drum-type sorting screen is fitted with several equidistant toothed rings, the top of the support frame is provided with several equidistant relief grooves corresponding to the toothed rings, the top of the support frame is fixedly connected with several equidistant fixed seats, the rear side of the support frame is provided with a through hole, the rear part of the through hole is fixedly connected with a fixed plate, one end of the drum-type sorting screen is connected to the support frame by a bearing, and the other end is connected to the inner wall of the through hole by a bearing.
[0013] Furthermore, the drive structure includes a drive shaft, one end of which is fixedly connected to a drive motor, and the other end of which passes through a fixed seat and is fitted with a synchronous transmission wheel. Several equidistant gears are fitted onto the outer wall of the drive shaft.
[0014] The advantages of this invention compared to existing technologies are as follows:
[0015] 1. This utility model provides a multi-stage garlic sorting machine. The spiral teeth are fixed to the drive shaft by the connecting rod and rotate in the opposite direction to the drum-type sorting screen. The cleaning brush is in close contact with the inner wall of the screen hole and continuously scrapes. The blower sends air into the drum through the air pipe. The wind helps to blow away the garlic skin. The physical scraping of the cleaning brush combined with the wind sweeping provides double cleaning of the screen hole, which completely avoids garlic skin residue and ensures that small-sized garlic can pass through the screen smoothly. The automated cleaning process reduces the frequency of manual cleaning. Attached Figure Description
[0016] Figure 1 This is a three-dimensional schematic diagram of the present invention. Figure 1 .
[0017] Figure 2 This is a three-dimensional schematic diagram of the present invention. Figure 2 .
[0018] Figure 3 This is a rear view schematic diagram of this utility model.
[0019] Figure 4 yes Figure 3 Schematic diagram of cross-section at point AA.
[0020] Figure 5 yes Figure 2 A three-dimensional enlarged schematic diagram of the clean structure.
[0021] As shown in the figure: 1. Base; 2. Support frame; 3. Drum sorting screen; 4. Screen holes; 5. Gear ring; 6. Drive structure; 601. Drive shaft; 602. Gear; 603. Drive motor; 604. Synchronous transmission wheel one; 7. Fixing plate; 8. Cleaning structure; 801. Transmission shaft; 802. Helical gear; 803. Synchronous transmission wheel two; 804. Cleaning brush; 805. Connecting rod; 9. Inclined plate; 10. Baffle; 11. Guide plate; 12. Support plate; 13. Feed hopper; 14. Feed pipe; 15. Blower; 16. Air supply pipe; 17. Fixing seat; 18. Relief groove; 19. Synchronous transmission belt. Detailed Implementation
[0022] Exemplary embodiments will now be described in detail, examples of which are illustrated in the accompanying drawings. When the following description relates to the drawings, unless otherwise indicated, the same numerals in different drawings denote the same or similar elements. The embodiments described in the following exemplary embodiments do not represent all embodiments consistent with this disclosure. Rather, they are merely examples of apparatuses consistent with some aspects of this disclosure as detailed in the appended claims.
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0024] Example 1:
[0025] like Figures 1 to 5 As shown, this embodiment proposes a multi-stage garlic sorting machine, including a base 1 and a support frame 2 fixedly connected to its top. A roller sorting screen 3 is installed inside the support frame 2. The roller sorting screen 3 is divided into multiple stages. Each stage of the roller sorting screen 3 has an inclined plate 9 at its bottom. A baffle 10 is fixedly connected to one side of several inclined plates 9, and an inclined guide plate 11 is symmetrically fixedly connected to the other side. A cleaning structure 8 is installed inside the roller sorting screen 3. A drive structure 6 is provided at the top of the support frame 2 to drive the roller sorting screen 3 and the cleaning structure 8 to rotate in different directions. Several equidistant circular screen holes 4 are opened on the outer wall of each stage of the roller sorting screen 3. The diameter of the screen holes 4 of each stage of the roller sorting screen 3 increases sequentially from front to back.
[0026] Example 2:
[0027] The following describes the solution in Example 1 in more detail with reference to the specific working method: A support plate 12 is fixedly connected to the top of the front side of the support frame 2. A feeding funnel 13 is fixedly connected to the top of the support plate 12. A feeding pipe 14 is provided at the bottom of the feeding funnel 13. One end of the feeding pipe 14 is fixedly connected to the feeding funnel 13, and the other end passes through the support frame 2 and extends into the interior of the drum-type sorting screen 3. A blower 15 is fixedly connected to the front side of the base 1. An air supply pipe 16 is inserted into the air outlet of the blower 15. The rear end of the air supply pipe 16 passes through the support frame 2 and extends into the interior of the drum-type sorting screen 3. An air inlet is opened on the side of the blower 15 away from the guide plate 11.
[0028] Example 3:
[0029] The following describes the specific working method of the scheme in Embodiment 2 in further detail: The outer wall of the drum-type sorting screen 3 is fitted with several equidistant toothed rings 5. The top of the support frame 2 has several equidistant relief grooves 18 corresponding to the toothed rings 5. The top of the support frame 2 is fixedly connected with several equidistant fixed seats 17. A through hole is opened on the rear side of the support frame 2, and a fixed plate 7 is fixedly connected to the rear of the through hole. One end of the drum-type sorting screen 3 is connected to the support frame 2 by a bearing, and the other end is connected to the inner wall of the through hole by a bearing. (Clean) Structure 8 includes a drive shaft 801 and a helical gear 802. One end of the drive shaft 801 is connected to the support frame 2 by a bearing, and the other end passes through the drum-type sorting screen 3 and the fixed plate 7 in sequence and is fitted with a synchronous drive wheel 803. The helical gear 802 is wound around the outside of the drive shaft 801. The drive shaft 801 and the helical gear 802 are connected by several equidistant connecting rods 805. A cleaning brush 804 is fixedly connected to the outer wall of the helical gear 802. The side of the cleaning brush 804 away from the drive shaft 801 abuts against the inner wall of the drum-type sorting screen 3.
[0030] Example 4:
[0031] The following describes the solution in Embodiment 3 in more detail with reference to the specific working method: The drive structure 6 includes a drive shaft 601. One end of the drive shaft 601 is fixedly connected to a drive motor 603, and the other end passes through the fixed seat 17 and is sleeved with a synchronous transmission wheel 604. The outer wall of the drive shaft 601 is sleeved with a number of equidistant gears 602. The bottom sides of the number of gears 602 pass through the relief groove 18 and mesh with the gear ring 5 for transmission. The synchronous transmission wheel 604 and the synchronous transmission wheel 803 are connected by a synchronous transmission belt 19.
[0032] For specific usage, please refer to... Figures 1 to 5As shown, a support frame 2 is installed on the top of the base 1 and fixed with bolts. The verticality of the support frame 2 is adjusted. The diameters of the screen holes 4 of the drum sorting screen 3 are 8mm, 12mm, and 16mm respectively from front to back and are installed in series inside the support frame 2. The two ends are connected to the support frame 2 and the fixing plate 7 through bearings. Check whether the screen holes 4 of each stage of the drum sorting screen 3 are aligned to ensure that there is no misalignment. The drive motor 603 is fixed to the top of the support frame 2. The drive shaft 601 meshes with the gear ring 5 on the outer wall of the drum sorting screen 3 through the gear 602. The transmission shaft 801 of the cleaning structure 8 is inserted into the inside of the drum sorting screen 3 to ensure that the cleaning brush 804 is in close contact with the inner wall of the screen hole 4 and is connected to the drive structure 6 through the synchronous transmission belt 19. The blower 15 is fixed to the front side of the base 1 and the air supply pipe 16 extends into the inside of the drum sorting screen 3. The power is turned on and the drive motor 603 and the blower 15 are started. Observe whether the drum sorting screen 3 is rotating smoothly. The needle rotates at a uniform speed. Check whether the cleaning structure 8 rotates counterclockwise synchronously. Check whether the airflow from the air supply pipe 16 is evenly blown towards the screen hole 4. Pour the dried and preliminarily peeled garlic cloves into the feed funnel 13. The garlic cloves are evenly conveyed to the front end of the drum-type sorting screen 3 through the feed pipe 14. Control the feeding speed to avoid material accumulation in the drum-type sorting screen 3. When the drum-type sorting screen 3 rotates, the garlic moves forward with the spiral teeth 802. Garlic cloves with a diameter ≤8mm fall into the collection trough below through the first-stage screen hole 4. Garlic cloves that do not pass through the screen continue to move to the second-stage screen cylinder. The second-stage screen hole 12mm screens garlic cloves with a diameter of 8-12mm. After passing through the screen, the garlic cloves slide into the corresponding discharge port through the inclined plate 9. The remaining garlic cloves enter the third-stage screen cylinder with a 16mm screen hole. The cleaning brush 804 rotates counterclockwise with the drive shaft 801 to continuously scrape off the garlic skins attached to the inner wall of the screen hole 4. The blower 15 blows air into the screen hole area through the air supply pipe 16 to disperse the loose garlic skins and prevent blockage.
[0033] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
[0035] The present invention and its embodiments have been described above. This description is not restrictive, and the accompanying drawings are only one embodiment of the present invention; the actual structure is not limited thereto. In conclusion, if those skilled in the art are inspired by this description and design similar structures and embodiments without departing from the inventive spirit of the present invention, such designs should fall within the protection scope of the present invention.
Claims
1. A multi-stage garlic sorting machine, comprising a base (1) and a support frame (2) fixedly connected to its top, wherein a roller sorting screen (3) is disposed inside the support frame (2), the roller sorting screen (3) is divided into multiple stages, and each stage of the roller sorting screen (3) is provided with an inclined plate (9) at its bottom, and a baffle (10) is fixedly connected to one side of several inclined plates (9), and an inclined guide plate (11) is symmetrically fixedly connected to the other side, characterized in that, The inside of the drum-type sorting screen (3) is provided with a cleaning structure (8). The top of the support frame (2) is provided with a driving structure (6) that drives the drum-type sorting screen (3) and the cleaning structure (8) to rotate in different directions. The outer wall of each level of the drum-type sorting screen (3) is provided with a number of equidistant circular screen holes (4). The diameter of the screen holes (4) of each level of the drum-type sorting screen (3) increases sequentially from front to back.
2. The garlic multi-stage sorting machine according to claim 1, characterized in that: A support plate (12) is fixedly connected to the top of the front side of the support frame (2). A feeding hopper (13) is fixedly connected to the top of the support plate (12). A feeding pipe (14) is provided at the bottom of the feeding hopper (13). One end of the feeding pipe (14) is fixedly connected to the feeding hopper (13), and the other end extends through the support frame (2) into the interior of the drum-type sorting screen (3).
3. The garlic multi-stage sorting machine according to claim 1, characterized in that: A blower (15) is fixedly connected to the front side of the base (1). An air supply pipe (16) is inserted into the air outlet of the blower (15). The rear end of the air supply pipe (16) passes through the support frame (2) and extends into the interior of the drum-type sorting screen (3). An air inlet is opened on the side of the blower (15) away from the guide plate (11).
4. A multi-stage garlic sorting machine according to claim 1, characterized in that: The outer wall of the drum-type sorting screen (3) is fitted with several equidistant toothed rings (5). The top of the support frame (2) is provided with several equidistant relief grooves (18) corresponding to the toothed rings (5). The top of the support frame (2) is fixedly connected with several equidistant fixed seats (17). The rear side of the support frame (2) is provided with a through hole. The rear part of the through hole is fixedly connected with a fixed plate (7). One end of the drum-type sorting screen (3) is connected to the support frame (2) by a bearing, and the other end is connected to the inner wall of the through hole by a bearing.
5. A garlic multi-stage sorting machine according to claim 4, characterized in that: The cleaning structure (8) includes a drive shaft (801) and a spiral tooth (802). One end of the drive shaft (801) is connected to a support frame (2) by a bearing, and the other end passes through a drum-type sorting screen (3) and a fixed plate (7) and is fitted with a synchronous drive wheel (803). The outer side of the drive shaft (801) is wound with a spiral tooth (802). The drive shaft (801) and the spiral tooth (802) are connected by several equidistant connecting rods (805). A cleaning brush (804) is fixedly connected to the outer wall of the spiral tooth (802). The side of the cleaning brush (804) away from the drive shaft (801) abuts against the inner wall of the drum-type sorting screen (3).
6. A multi-stage garlic sorting machine according to claim 5, characterized in that: The drive structure (6) includes a drive shaft (601), one end of which is fixedly connected to a drive motor (603), and the other end is connected to a synchronous transmission wheel (604) through a fixed seat (17). Several equidistant gears (602) are sleeved on the outer wall of the drive shaft (601).
7. A garlic multi-stage sorting machine according to claim 6, characterized in that: The bottom sides of several gears (602) pass through the relief groove (18) and mesh with the gear ring (5) for transmission. The first synchronous transmission wheel (604) and the second synchronous transmission wheel (803) are connected by a synchronous transmission belt (19).