A material testing device

Abstract

This utility model discloses a material handling and inspection device, characterized by: a frame on which a material handling device is mounted; a multi-station feeding mechanism on one side of the material handling device and a transfer mechanism on the other side; a turntable rotation mechanism with at least one product placement fixture on it; and a thickness detection device and a weighing detection device located outside the turntable rotation mechanism. The transfer mechanism cooperates with the material handling device and the turntable rotation mechanism. This utility model uses the material handling device to handle die-cut products, and the transfer mechanism transfers the handled products to the product placement fixture on the turntable rotation mechanism. The turntable rotation mechanism drives the products to rotate to the thickness and weighing detection positions, where they are inspected by the thickness and weighing devices respectively. The entire process is automated, replacing manual labor, reducing the workload of workers, and improving material handling and inspection efficiency.

Description

Technical Field

[0001] This utility model belongs to the field of manufacturing, and specifically relates to a material handling and testing device. Background Technology

[0002] After sheet metal is die-cut, its thickness and weight need to be inspected. However, in the subsequent inspection process, the products need to be manually sorted to facilitate the inspection equipment. Currently, most of the sorting is done manually, which is labor-intensive and inefficient. Moreover, currently, thickness inspection and weight inspection are mostly carried out in different inspection stations with the assistance of personnel. This not only increases the workpiece turnaround time, but also affects the inspection efficiency and increases labor costs. Therefore, the existing equipment needs to be improved. Utility Model Content

[0003] Purpose of the utility model: In order to overcome the above shortcomings, the purpose of this utility model is to provide a material handling and testing device with a simple structure, reasonable design, easy production, high degree of automation, reduced manual labor, and improved work efficiency.

[0004] Technical solution: In order to achieve the above objectives, the present invention provides a material handling and testing equipment, characterized in that: it includes: a frame, on which a material handling device is provided, a multi-station feeding mechanism is provided on one side of the material handling device, and a transfer mechanism is provided on the other side; It also includes a turntable rotation mechanism, on which at least one product placement fixture is provided; a thickness detection device and a weighing detection device are located on the outside of the turntable rotation mechanism; the transfer mechanism cooperates with the material handling device and the turntable rotation mechanism. The material handling and inspection equipment of this utility model uses a material handling device to handle die-cut products, and a transfer mechanism to transfer the handled products to the product placement fixture on the turntable rotation mechanism. The turntable rotation mechanism drives the products to rotate to the thickness and weighing detection positions, where they are inspected by the thickness and weighing devices respectively. The entire process is automated, replacing manual labor, reducing the workload of workers, improving material handling and inspection efficiency, and better meeting production needs.

[0005] The material handling device includes a material handling mounting frame, a mounting frame, a product placement rack, and a material handling mechanism. The material handling mounting frame is located above the workbench and is mounted on it via a set of columns. The product placement rack is mounted on the mounting frame and has at least one product placement position. Material handling perforations are located on the outer side of each product placement position. The material handling mechanism is located on the material handling mounting frame and cooperates with the product placement rack. The material handling mechanism enables rapid sorting of processed products, facilitating transfer and subsequent processing, significantly improving product handling efficiency.

[0006] Furthermore, the material handling mechanism includes a first material handling mechanism and a second material handling mechanism. The first material handling mechanism is mounted relative to the material handling mounting frame along the X-axis, and the second material handling mechanism is mounted relative to the material handling mounting frame along the Y-axis. Both the first and second material handling mechanisms cooperate with the product placement rack. The cooperation between the first and second material handling mechanisms enables material handling from both the X-axis and Y-axis directions, effectively ensuring that products at each workstation are in their designated positions, achieving excellent material handling results.

[0007] Preferably, the first material handling mechanism includes a first material handling drive mechanism and at least one set of first material handling components. The output end of the first material handling drive mechanism is provided with a first drive frame, and the first material handling components are mounted on the first drive frame.

[0008] More preferably, the second material handling mechanism includes a second material handling drive mechanism, a set of second material handling components, a third material handling drive mechanism, and a set of third material handling components. A set of slide rails is provided along the Y-axis direction of the material handling mounting frame. The second and third material handling components are slidably connected to their corresponding slide rails and are staggered. The second and third material handling drive mechanisms are mounted on the material handling mounting frame, and their output ends are respectively connected to the second and third material handling components. The staggered arrangement of the second and third material handling components enables better material handling of the products.

[0009] In addition, it includes a transfer mechanism, which works in conjunction with the thickness detection device and the turntable rotation mechanism.

[0010] Furthermore, the turntable rotation mechanism includes a turntable and a rotation drive mechanism. The turntable is connected to the rotation drive mechanism, and the turntable has at least one notch. The notch facilitates the setting of the product placement fixture.

[0011] Furthermore, the product placement fixture includes a fixture base plate, an upper lifting plate, a lower lifting plate, and a product placement rack. The fixture base plate is mounted on the turntable and positioned above the notch. The upper lifting plate is positioned above the fixture base plate, and the lower lifting plate is positioned below the turntable and connected to the upper lifting plate via a set of guide components. The lower lifting plate mates with the notch on the turntable, and the product placement rack is connected to the upper lifting plate. The product rack is equipped with a set of positioning components, which cooperate with the products. The positioning components limit the position of the products on the rack and prevent them from shifting during rotation.

[0012] Furthermore, the thickness detection device includes a first detection mounting support frame, a lifting drive cylinder, and a detection mechanism. The first detection mounting support frame is mounted on a workbench, the lifting drive cylinder is mounted on one side of the first detection mounting support frame, and its output end is provided with an adapter frame. The detection mechanism is mounted on a mounting plate.

[0013] In addition, a stacking mechanism is included, comprising a stacking mounting frame, a stacking placement frame, and a stacking lifting mechanism. The stacking mounting frame is mounted on the worktable, and the stacking placement frame is placed on the stacking mounting frame. The stacking placement frame has at least one through hole, and the output end of the stacking lifting mechanism passes through the through hole and contacts the stacking placement frame. The stacking mechanism enables the collection of inspected products, facilitating centralized transportation, eliminating the need for manual stacking, and reducing the workload of staff.

[0014] As can be seen from the above technical solution, this utility model has the following beneficial effects: 1. The material handling and testing equipment described in this utility model handles die-cut products through a material handling device, and then transfers the handled products to a rotating turntable on a fixture via a transfer mechanism. The rotating turntable drives the products to rotate to the thickness and weight detection positions, where they are tested by the thickness and weight detection devices respectively. The entire process is automated, replacing manual labor, reducing the workload of workers, improving material handling and testing efficiency, and better meeting production needs.

[0015] 2. The material handling device in this utility model can quickly sort the processed products, making them easy to transport and process in subsequent stages, thus greatly improving the product sorting efficiency.

[0016] 3. In this utility model, the cooperation between the first and second material handling mechanisms in the material handling device enables the material handling of products from the X-axis and Y-axis directions respectively, effectively ensuring that the products at each station are in the designated positions, achieving a neater and better material handling effect.

[0017] 4. The product placement rack is equipped with a set of positioning components. The positioning components can limit the position of the products on the product placement rack and prevent the products from shifting during rotation.

[0018] 5. The first and second clamping components in the transfer clamping mechanism can clamp the product, and the suction cup assembly can be added or removed from the weighing mechanism as needed to better meet production needs. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the material handling and testing equipment described in this utility model; Figure 2This is a partial structural diagram of the material handling device in this utility model; Figure 3 This is a partial structural diagram of the material handling device in this utility model; Figure 4 This is a schematic diagram of the multi-station feeding mechanism in this utility model; Figure 5 This is a schematic diagram of the material handling mechanism in this utility model; Figure 6 This is a schematic diagram of the transfer mechanism in this utility model; Figure 7 This is a partial schematic diagram of the detection part in this utility model; Figure 8 This is a structural schematic diagram of the stacking mechanism in this utility model from another perspective; Figure 9 This is a schematic diagram of the product placement fixture in this utility model; Figure 10 This is a schematic diagram of the transfer and clamping mechanism of this utility model; Figure 11 This is a schematic diagram of the weighing and detection device in this utility model. Detailed Implementation

[0020] The present invention will be further explained below with reference to the accompanying drawings and specific embodiments. Example

[0021] like Figures 1 to 11 The material handling and testing equipment shown includes: a frame, on which a material handling device 1 is provided, a multi-station feeding mechanism 2 is provided on one side of the material handling device 1, and a transfer mechanism 3 is provided on the other side; It also includes a turntable rotation mechanism 4, on which at least one product placement fixture 5 is provided; a thickness detection device 6 and a weighing detection device 7 are provided on the outside of the turntable rotation mechanism 4, and the transfer mechanism 3 cooperates with the material handling device 1 and the turntable rotation mechanism 4.

[0022] like Figures 2 to 6 The material handling device 1 shown includes a material handling mounting frame 11, a mounting frame 12, a product placement rack 13, and a material handling mechanism 14. The material handling mounting frame 11 is located above the workbench. The mounting frame 12 is mounted on the material handling mounting frame 11 via a set of columns. The product placement rack 13 is mounted on the mounting frame 12 and has at least one product placement position. A material handling through hole is located on the outside of the product placement position. The material handling mechanism 14 is located on the material handling mounting frame 11 and cooperates with the product placement rack 13.

[0023] like Figure 2 , 3The material handling mechanism 14 shown includes a first material handling mechanism 141 and a second material handling mechanism 142. The first material handling mechanism 141 is mounted relative to the material handling mounting frame 11 in the X-axis direction, and the second material handling mechanism 142 is mounted relative to the material handling mounting frame 11 in the Y-axis direction. Both the first material handling mechanism 141 and the second material handling mechanism 142 cooperate with the product placement rack 13.

[0024] like Figure 7 The turntable rotation mechanism 4 shown includes a turntable 41 and a rotation drive mechanism 42. The turntable 41 is connected to the rotation drive mechanism 42, and the turntable 41 is provided with at least one notch.

[0025] like Figure 9 The product placement fixture 5 shown includes a fixture base plate 51, an upper lifting plate 52, a lower lifting plate 53, and a product placement rack 54. The fixture base plate 51 is mounted on the turntable 41 and is located above the notch. The upper lifting plate 52 is located above the fixture base plate 51. The lower lifting plate 53 is located below the turntable 41 and is connected to the upper lifting plate 52 through a set of guide components. The lower lifting plate 53 cooperates with the notch on the turntable 41. The product placement rack 54 is connected to the upper lifting plate 52. The product placement rack 54 is provided with a set of positioning members 541, which cooperate with the product.

[0026] Example 2 The material handling and testing device described in this embodiment has the same structure as that in Embodiment 1. In addition, the first material handling mechanism 141 includes a first material handling drive mechanism 1411 and at least one set of first material handling components 1412. The output end of the first material handling drive mechanism 1411 is provided with a first drive frame 1413, and the first material handling components 1412 are mounted on the first drive frame 1413.

[0027] The second material handling mechanism 142 includes a second material handling drive mechanism 1421, a set of second material handling components 1422, a third material handling drive mechanism 1423, and a set of third material handling components 1424. A set of slide rails is provided in the Y-axis direction of the material handling mounting frame 11. The second material handling components 1422 and the third material handling components 1424 are slidably connected to the corresponding slide rails and are staggered. The second material handling drive mechanism 1421 and the third material handling drive mechanism 1423 are mounted on the material handling mounting frame 11, and their output ends are respectively connected to the second material handling components 1422 and the third material handling components 1424.

[0028] The second material handling assembly 1422 includes a second sliding plate 14221 and at least one second material handling rack 14222. The second sliding plate 14221 is slidably connected to a slide rail, and the second material handling rack 14222 is disposed on the second sliding plate 14221. The output end of the second material handling drive mechanism 1421 is connected to the second sliding plate 14221.

[0029] The third material handling assembly 1424 includes a third sliding plate 14241 and at least one third material handling rack unit 14242. The third sliding plate 14241 is slidably connected to a slide rail. The third material handling rack unit 14242 is disposed on the third sliding plate 14241. The output end of the third material handling drive mechanism 1423 is connected to the third sliding plate 14241.

[0030] The third material handling unit 14242 includes a third material handling rack 142421 and a fourth material handling rack 142422. The third material handling rack 142421 is mounted on the third sliding plate 14241, and the fourth material handling rack 142422 is mounted on the extension of the third material handling rack 142421.

[0031] The multi-station feeding mechanism 2 includes a feeding support frame 21, a feeding position adjustment module 22, and a material picking mechanism 23. The feeding position adjustment module 22 is located above the feeding support frame 21, and the material picking mechanism 23 is connected to the feeding position adjustment module 22.

[0032] The transfer mechanism 3 includes a transfer support assembly 31, a lateral moving module 32, a longitudinal moving module 33, a vertical mounting frame assembly 34, a vertical moving module 35, a rotary drive mechanism 36, and a transfer clamping mechanism 37. The lateral moving module 32 is mounted on the transfer support assembly 31. The longitudinal moving module 33 is movably connected to the lateral moving module 32 via a sliding seat. The vertical mounting frame assembly 34 is movably connected to the longitudinal moving module 33 via a sliding seat. The vertical moving module 35 is mounted on the vertical mounting frame assembly 34. The rotary drive mechanism 36 is movably connected to the vertical moving module 35 via a mounting frame. The output end of the rotary drive mechanism 36 is connected to the transfer clamping mechanism 37.

[0033] like Figure 7 The thickness detection device 6 shown includes a first detection mounting support frame 61, a lifting drive cylinder 62, and a detection mechanism 63. The first detection mounting support frame 61 is mounted on a workbench, the lifting drive cylinder 62 is mounted on one side of the first detection mounting support frame 61, and its output end is provided with an adapter frame. The detection mechanism 63 is mounted on a mounting plate.

[0034] On the workbench, a lifting drive cylinder 64 is located inside the thickness detection station and below the turntable 41. The output end of the lifting drive cylinder 64 is provided with a lifting plate 641.

[0035] In this embodiment, the weighing mechanism 7 includes a weighing mounting support frame assembly 71, a weighing unit 72 is provided on the weighing mounting support frame assembly 71, a weighing placement frame 73 is provided above the weighing unit 72, and a set of positioning rods 74 is provided on the weighing placement frame 73. Products are stacked on the weighing placement frame 73 and placed inside the positioning rods 74.

[0036] like Figure 10 The diagram also includes a transfer mechanism 8, which works in conjunction with the thickness detection device 6 and the turntable rotation mechanism 4.

[0037] The transfer mechanism 8 includes a transfer robot 81 and a transfer clamping mechanism 82, wherein the transfer clamping mechanism 82 is connected to the transfer robot 81.

[0038] The transfer and clamping mechanism 82 includes a bidirectional drive cylinder 821, a set of first clamping members 822, a set of second clamping members 823, a drive cylinder 824, and a suction cup assembly 825. The bidirectional drive cylinder 821 is connected to the transfer robot 81, and its output end is provided with the first clamping member 822. The inner side of the first clamping member 822 is provided with a slide rail. The second clamping member 823 is slidably connected to the slide rail through a sliding block. The drive cylinder 824 is mounted on the mounting plate inside the first clamping member 822, and its output end is connected to the second clamping member 823. The second clamping member 823 cooperates with the transverse clamping block at the end of the first clamping member 822. The suction cup assembly 825 is located on the outer side of one of the first clamping members 822.

[0039] like Figure 8 The diagram also includes a stacking mechanism 9, which includes a stacking mounting frame 91, a stacking placement frame 92, and a stacking lifting mechanism 93. The stacking mounting frame 91 is mounted on the workbench, and the stacking placement frame 92 is disposed on the stacking mounting frame 91. The stacking placement frame 92 is provided with at least one through hole, and the output end of the stacking lifting mechanism 93 passes through the through hole and contacts the stacking placement frame 92.

[0040] The stacking rack 92 is provided with a set of limiting members 94 on the outside of the perforation, and a detection mechanism 95 for detecting the stacking height of the products is also provided on the outside.

[0041] The working principle of the material testing equipment described in this embodiment is as follows: The feeding position adjustment module 22 in the multi-station feeding mechanism 2 drives the picking mechanism 23 to pick up the product and place it on the product placement position on the product placement rack 13 of the sorting device 1. The first sorting mechanism 141 and the second sorting mechanism 142 in the sorting mechanism 14 cooperate to sort the corresponding products. After sorting, the product is transferred to the product placement fixture 5 at the feeding station of the turntable rotation mechanism 4 by the transfer mechanism 3. Then, the turntable rotation mechanism 4 rotates it to the thickness detection station. The lifting drive cylinder 64 drives the lifting plate 641 to rise. The lifting plate 641 will lift the upper lifting plate 52, the product placement rack 54 and the product on the product placement rack 54 from the bottom through the lower lifting plate 53. The lifting drive in the thickness detection device 6... Cylinder 62 drives the detection mechanism 63 downward to detect the thickness of the product. After the thickness is detected, the turntable rotation mechanism 4 drives the product to continue rotating. When the product rotates to the weighing station, the bidirectional drive cylinder 821 drives the two first clamping parts 822 to move inward to clamp the product. The drive cylinder 824 drives the second clamping part 823 downward to cooperate with the first clamping parts 822, clamping the product and transporting it to the product placement position on the weighing detection device 7. If the product weight is higher than the set standard weight during the weighing process, the excess product is removed by the suction cup assembly 825. If the product weight is lower than the set standard weight, the product on the turntable is taken back to the placement position on the weighing detection device 7 by the suction cup assembly 825 until the product weight meets the set weight requirement. The weighed products are transferred to the stacking rack 92 in the stacking mechanism 9 via the transfer mechanism 8 until the stacking height reaches the required level.

[0042] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements can be made without departing from the principle of the present utility model, and these improvements should also be considered within the protection scope of the present utility model.

Claims

1. A material handling and testing device, characterized in that: include: The frame is provided with a material handling device (1), a multi-station feeding mechanism (2) is provided on one side of the material handling device (1), and a transfer mechanism (3) is provided on the other side. It also includes a turntable rotation mechanism (4), on which at least one product placement fixture (5) is provided; a thickness detection device (6) and a weighing detection device (7) are provided on the outside of the turntable rotation mechanism (4), and the transfer mechanism (3) cooperates with the material handling device (1) and the turntable rotation mechanism (4).

2. The material handling and testing equipment according to claim 1, characterized in that: The material handling device (1) includes a material handling mounting frame (11), a mounting frame (12), a product placement frame (13), and a material handling mechanism (14). The material handling mounting frame (11) is located above the workbench. The mounting frame (12) is mounted on the material handling mounting frame (11) by a set of columns. The product placement frame (13) is mounted on the mounting frame (12) and has at least one product placement position. A material handling through hole is provided on the outside of the product placement position. The material handling mechanism (14) is located on the material handling mounting frame (11) and cooperates with the product placement frame (13).

3. The material handling and testing equipment according to claim 2, characterized in that: The material handling mechanism (14) includes a first material handling mechanism (141) and a second material handling mechanism (142). The first material handling mechanism (141) is installed relative to the material handling mounting frame (11) in the X-axis direction, and the second material handling mechanism (142) is installed relative to the material handling mounting frame (11) in the Y-axis direction. Both the first material handling mechanism (141) and the second material handling mechanism (142) cooperate with the product placement rack (13).

4. The material handling and testing equipment according to claim 3, characterized in that: The first material handling mechanism (141) includes a first material handling drive mechanism (1411) and at least one set of first material handling components (1412). The output end of the first material handling drive mechanism (1411) is provided with a first drive frame (1413), and the first material handling components (1412) are mounted on the first drive frame (1413).

5. The material handling and testing equipment according to claim 3, characterized in that: The second material handling mechanism (142) includes a second material handling drive mechanism (1421), a set of second material handling components (1422), a third material handling drive mechanism (1423), and a set of third material handling components (1424). A set of slide rails is provided in the Y-axis direction of the material handling mounting frame (11). The second material handling components (1422) and the third material handling components (1424) are slidably connected to the corresponding slide rails and are staggered. The second material handling drive mechanism (1421) and the third material handling drive mechanism (1423) are mounted on the material handling mounting frame (11), and their output ends are respectively connected to the second material handling components (1422) and the third material handling components (1424).

6. The material handling and testing equipment according to claim 1, characterized in that: It also includes a transfer mechanism (8), which works in conjunction with the thickness detection device (6) and the turntable rotation mechanism (4).

7. The material handling and testing equipment according to claim 1, characterized in that: The turntable rotation mechanism (4) includes a turntable (41) and a rotation drive mechanism (42). The turntable (41) is connected to the rotation drive mechanism (42), and the turntable (41) has at least one notch.

8. The material handling and testing equipment according to claim 7, characterized in that: The product placement fixture (5) includes a fixture base plate (51), an upper lifting plate (52), a lower lifting plate (53), and a product placement rack (54). The fixture base plate (51) is installed on the turntable (41) and is located above the notch. The upper lifting plate (52) is located above the fixture base plate (51). The lower lifting plate (53) is located below the turntable (41) and is connected to the upper lifting plate (52) through a set of guide components. The lower lifting plate (53) cooperates with the notch on the turntable (41). The product placement rack (54) is connected to the upper lifting plate (52). The product placement rack (54) is provided with a set of positioning elements (541), which cooperate with the product.

9. The material handling and testing equipment according to claim 7, characterized in that: The thickness detection device (6) includes a first detection mounting support frame (61), a lifting drive cylinder (62), and a detection mechanism (63). The first detection mounting support frame (61) is mounted on the workbench, the lifting drive cylinder (62) is mounted on one side of the first detection mounting support frame (61), and its output end is provided with an adapter frame. The detection mechanism (63) is mounted on the mounting plate.

10. The material handling and testing equipment according to claim 1, characterized in that: It also includes a stacking mechanism (9), which includes a stacking mounting frame (91), a stacking placement frame (92) and a stacking lifting mechanism (93). The stacking mounting frame (91) is mounted on the workbench, the stacking placement frame (92) is located on the stacking mounting frame (91), and the stacking placement frame (92) has at least one through hole. The output end of the stacking lifting mechanism (93) passes through the through hole and contacts the stacking placement frame (92).

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