A finished product sorting device for plywood production
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-10
- Publication Date
- 2026-08-11
AI Technical Summary
[0004]本实用新型的目的在于提供一种胶合板生产用成品分选设备,以解决上述背景技术中提出的分选效率低、精度不高以及自动化程度低的问题
(1)本实用新型通过设置电动滑行基座、万向轴机械臂和负压吸附座,能够实现对胶合板的自动搬运和移动,减少了人工操作,提高了分选效率,电动滑行基座搭载高精度伺服电机与滑轨导向机构,可沿预设轨道实现快速位移,万向轴机械臂采用六自由度关节设计,配合编码器反馈系统,能在三维空间内完成胶合板多角度抓取与放置操作,负压吸附座内置多级真空发生器,可根据胶合板尺寸与材质智能调节吸附力,确保搬运过程中板材零损伤,三者协同作业,不仅完全替代了传统人工搬运模式,还将单批次分选效率提升,显著降低了人力成本与操作安全隐患驱动滑行组件中的尺寸限制边框和调节气缸相互配合,可以适应不同尺寸的胶合板,提高了设备的通用性,同时,尺寸限制边框能够确保胶合板在处理过程中位置的准确性,有利于提高分选精度;
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Figure CN224614439U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of plywood production technology, specifically to a finished product sorting device for plywood production. Background Technology
[0002] In the utility model patent application CN223069654U, published on July 8, 2025, entitled "A Crushing and Sorting Equipment for Finished Silicon," this utility model relates to the technical field of finished silicon processing equipment. It discloses a crushing and sorting equipment for finished silicon, including a screening box. A crushing box is fixedly connected to the top of the screening box. Support plates are fixedly connected to the front and rear sides of the top of the crushing box. A connecting rod is fixedly connected to the upper left side of the screening box, and a guide frame is fixedly connected to the top of the connecting rod. Inclined plates are fixedly connected to the inner walls of the left and right sides of the top of the screening box near the crushing box. Fixed plates are fixedly connected to the inner walls of the middle of both ends of the screening box. A screening assembly is installed on the top of the fixed plates. A discharge rack is fixedly connected to the bottom of the inner wall of the discharge port. This utility model achieves integrated crushing and sorting of finished silicon, reducing management and maintenance costs, minimizing production space occupation, reducing material transportation costs and time, and improving production efficiency.
[0003] In the prior art, including the aforementioned patents, finished product sorting is a crucial step in the plywood production process. Sorting allows for the separation of plywood of different qualities and specifications to meet diverse usage needs. Currently, plywood finished product sorting equipment on the market has many shortcomings. During plywood production, due to differences in raw materials and fluctuations in production processes, finished plywood may exhibit dimensional deviations and uneven surfaces. Traditional sorting methods rely heavily on manual labor, which is not only inefficient but also makes it difficult to standardize sorting criteria, severely impacting subsequent processing and product quality. Furthermore, the sorting accuracy is low, making it difficult to accurately identify subtle defects and dimensional differences in plywood. The equipment also has a low degree of automation, failing to achieve fully automated sorting throughout the entire process. To address these issues, this utility model proposes a finished product sorting device for plywood production, aiming to improve sorting efficiency and accuracy, achieve automated sorting, and reduce labor costs. Utility Model Content
[0004] The purpose of this utility model is to provide a finished product sorting device for plywood production, so as to solve the problems of low sorting efficiency, low precision and low degree of automation mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a finished product sorting device for plywood production, comprising a sorting frame, an electric sliding base mounted on the top of the sorting frame, a universal joint mechanical arm mounted on the bottom rotating shaft of the electric sliding base, a negative pressure adsorption seat fixedly connected to the bottom of the universal joint mechanical arm, a driving sliding assembly slidably mounted on the inner wall of the sorting frame, an oversized board conveyor belt mounted on one side of the sorting frame, an adjusting limit plate mounted on the top of the oversized board conveyor belt, a sorting conveyor belt mounted on the bottom of the sorting frame, a sorting movable table mounted on the top slide rail position of the sorting conveyor belt, and a microprocessor assembly mounted on the top of the sorting conveyor belt.
[0006] Furthermore, the drive sliding assembly includes a drive sliding frame, a size limiting frame, and an adjusting cylinder. The drive sliding frame is adsorbed and slidably attached to the inner side of the sorting rack. The size limiting frame is fixedly connected to the outer wall of the drive sliding frame, and the adjusting cylinder is installed on the inner side of the size limiting frame.
[0007] Furthermore, the size limiting frame is connected to another size limiting frame via an adjusting cylinder, and the drive sliding assembly is located above the sorting platform.
[0008] Furthermore, the microprocessor component internally includes a chassis, a first lead screw slide, a second lead screw slide mounted on top, a bracket, a drive cylinder, a grinding block, and hot and cold air external pipes. The chassis is mounted on the front of the sorting rack. The first lead screw slide is installed inside the chassis, and the second lead screw slide is mounted on top of the first lead screw slide. The bracket is fixedly connected inside the chassis, and the drive cylinder is installed on the inner side of the bracket. The output end of the drive cylinder is fixedly connected to the grinding block, and the hot and cold air external pipes are mounted on top of the grinding block.
[0009] Furthermore, the sliding paths of the first lead screw slide and the second lead screw slide are perpendicular to each other, the bottom of the grinding block is provided with air holes, and the grinding block is located above the second lead screw slide. The end of the hot and cold air external pipe is connected to a hot and cold air integrated machine, and the sorting conveyor belt passes through the machine box.
[0010] Furthermore, the bottom of the negative pressure adsorption seat is provided with several adsorption holes, and the negative pressure adsorption seat is connected to an external negative pressure pump through an air guide pipe. An electromagnetic control valve is installed on the air guide pipe. A pressure sensor is installed on the top of the sorting platform. The output end of the pressure sensor is electrically connected to the input end of the microprocessor component, and an infrared positioner is installed at the edge of the sorting platform.
[0011] Furthermore, a slider is fixedly connected to the bottom of the adjusting limit plate, a groove adapted to the slider is opened on the top of the oversized plate conveyor belt, and a locking bolt is threadedly connected to one side of the adjusting limit plate, with the end of the locking bolt abutting against the outer wall of the oversized plate conveyor belt.
[0012] Compared with the prior art, the beneficial effects of this utility model are: the finished product sorting equipment for plywood production is reasonable and has the following advantages: (1) By setting up an electric sliding base, a universal mechanical arm and a negative pressure adsorption seat, this utility model can realize the automatic handling and movement of plywood, reduce manual operation and improve sorting efficiency. The electric sliding base is equipped with a high-precision servo motor and a slide rail guide mechanism, which can achieve rapid displacement along a preset track. The universal mechanical arm adopts a six-degree-of-freedom joint design and, in conjunction with an encoder feedback system, can complete the multi-angle gripping and placement of plywood in three-dimensional space. The negative pressure adsorption seat has a built-in multi-level vacuum generator, which can intelligently adjust the adsorption force according to the size and material of the plywood to ensure zero damage to the board during handling. The three work together, which not only completely replaces the traditional manual handling mode, but also improves the sorting efficiency of a single batch, significantly reducing labor costs and operational safety hazards. The size limiting frame and the adjusting cylinder in the driving sliding component work together to adapt to plywood of different sizes, improving the versatility of the equipment. At the same time, the size limiting frame can ensure the accuracy of the position of the plywood during processing, which is conducive to improving sorting accuracy. (2) Using a microprocessor component as the control core, it can receive signals from sensors such as pressure sensors and infrared positioners, and control the coordinated work of various components to achieve automated sorting. The setting of the first and second lead screw slides allows the grinding block to move flexibly on the horizontal plane. With the help of the drive cylinder to drive the grinding block to move up and down, the plywood can be precisely ground. The setting of the hot and cold air external pipes can dry or cool the plywood while grinding, further improving the quality of the plywood. Secondly, the adjustment limit plate on the conveyor belt of oversized boards can be adjusted according to the size of the plywood to ensure that the plywood does not deviate during the conveying process, thus ensuring the stability of the feeding. The pressure sensor and infrared positioner on the sorting table can accurately detect the weight and position of the plywood, providing a reliable basis for the sorting decision of the microprocessor component. Attached Figure Description
[0013] Figure 1 This is an overall drawing of the present utility model; Figure 2 This is a side view of the present invention; Figure 3 This is a schematic diagram of the structure of the oversized plate conveyor belt and universal joint robotic arm of this utility model; Figure 4This is a schematic diagram of the internal structure of the microprocessor component of this utility model; Figure 5 This is a schematic diagram of the connection structure between the drive cylinder and the grinding block of this utility model.
[0014] In the diagram: 1. Sorting rack; 2. Electric sliding base; 3. Universal joint robotic arm; 4. Negative pressure adsorption seat; 5. Drive sliding assembly; 501. Drive sliding frame; 502. Size limiting frame; 503. Adjusting cylinder; 6. Oversized plate conveyor belt; 7. Adjusting limit plate; 8. Sorting conveyor belt; 9. Sorting movable table; 10. Microprocessor component; 1001. Chassis; 1002. First lead screw slide; 1003. Second lead screw slide; 1004. Support; 1005. Drive cylinder; 1006. Grinding block; 1007. Hot and cold air external pipe. Detailed Implementation
[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0016] Please see Figure 1-5 The present invention provides a technical solution as follows: Example 1: A finished product sorting device for plywood production includes a sorting frame 1, an electric sliding base 2 mounted on the top of the sorting frame 1, a universal joint robotic arm 3 mounted on the bottom rotating shaft of the electric sliding base 2, a negative pressure adsorption seat 4 fixedly connected to the bottom of the universal joint robotic arm 3, a driving sliding assembly 5 slidably mounted on the inner wall of the sorting frame 1, an oversized plate conveyor belt 6 mounted on one side of the sorting frame 1, an adjusting limit plate 7 mounted on the top of the oversized plate conveyor belt 6, a sorting conveyor belt 8 mounted on the bottom of the sorting frame 1, a sorting movable table 9 mounted on the top slide rail position of the sorting conveyor belt 8, and a microprocessor assembly 10 mounted on the top of the sorting conveyor belt 8.
[0017] Furthermore, the drive sliding assembly 5 includes a drive sliding frame 501, a size limiting frame 502, and an adjusting cylinder 503. The drive sliding frame 501 is adsorbed and slidably attached to the inner side of the sorting rack 1. The size limiting frame 502 is fixedly connected to the outer wall of the drive sliding frame 501. The adjusting cylinder 503 is installed on the inner side of the size limiting frame 502. The size limiting frame 502 is connected to another size limiting frame 502 through the adjusting cylinder 503. The drive sliding assembly 5 is located above the sorting moving table 9.
[0018] The aforementioned structure allows for adjustment of the distance between the two size-limiting frame frames 502 by regulating the extension and retraction of the cylinder 503, accommodating plywood of different sizes. Furthermore, the drive sliding assembly 5 is positioned above the sorting table 9, facilitating the processing of the plywood on the sorting table 9.
[0019] Furthermore, the microprocessor component 10 internally includes a chassis 1001, a first lead screw slide 1002, a second lead screw slide 1003 mounted on top, a bracket 1004, a drive cylinder 1005, a grinding block 1006, and hot and cold air external pipes 1007. The chassis 1001 is mounted on the front of the sorting rack 1. The first lead screw slide 1002 is installed inside the chassis 1001, and the second lead screw slide 1003 is mounted on top of the first lead screw slide 1002. The bracket 1004 is fixedly connected inside the chassis 1001. A drive cylinder 1005 is installed inside the 1004. A grinding block 1006 is fixedly connected to the output end of the drive cylinder 1005. A hot and cold air external pipe 1007 is installed on the top of the grinding block 1006. The sliding paths of the first lead screw slide 1002 and the second lead screw slide 1003 are perpendicular to each other. An air hole is opened at the bottom of the grinding block 1006, and the grinding block 1006 is located above the second lead screw slide 1003. A hot and cold air integrated machine is connected to the end of the hot and cold air external pipe 1007. The sorting conveyor belt 8 passes through the casing 1001.
[0020] The hot and cold air in the above structure is blown out from the air hole at the bottom of the grinding block 1006 through the hot and cold air external pipe 1007, and the plywood is dried or cleaned by blowing air while it is being ground.
[0021] Furthermore, the bottom of the negative pressure adsorption seat 4 is provided with several adsorption holes, and the negative pressure adsorption seat 4 is connected to an external negative pressure pump through an air guide pipe. An electromagnetic control valve is installed on the air guide pipe. A pressure sensor is installed on the top of the sorting table 9. The output end of the pressure sensor is electrically connected to the input end of the microprocessor component 10, and an infrared positioner is installed at the edge of the sorting table 9.
[0022] The aforementioned structure is electrically connected to the input of the microprocessor component 10 via the output of a pressure sensor. The pressure sensor can detect the weight of the plywood and transmit the detected signal to the microprocessor component 10, so that the microprocessor component 10 can sort the plywood according to its weight. Furthermore, an infrared positioner is installed at the edge of the sorting table 9, which can accurately locate the position of the plywood, ensuring the accuracy of the processing.
[0023] Furthermore, a slider is fixedly connected to the bottom of the adjusting limit plate 7, and a groove adapted to the slider is opened on the top of the oversized plate conveyor belt 6. A locking bolt is threadedly connected to one side of the adjusting limit plate 7, and the end of the locking bolt abuts against the outer wall of the oversized plate conveyor belt 6.
[0024] The aforementioned right adjustment limit plate 7 is used to limit the plywood during the conveying process to prevent it from shifting during the conveying process.
[0025] Working principle: When the equipment is in use, firstly, the plywood to be sorted is transported to the sorting table 9 by the external conveying equipment. After the infrared positioner detects that the plywood is in place, it transmits the signal to the microprocessor component 10. The microprocessor component 10 controls the drive sliding component 5 to move downward. The distance between the size limiting frame 502 is adjusted by the adjusting cylinder 503 to detect the size of the plywood. Secondly, if the plywood is too large, the microprocessor component 10 controls the electric sliding base 2 and the universal joint robotic arm 3 to move, and the excessively large plywood is adsorbed and transported to the excessively large board conveyor belt 6 through the negative pressure adsorption seat 4, and then transported to the designated position by the excessively large board conveyor belt 6. For plywood that meets the size requirements, the sorting table 9 transports it into the housing 1001. The pressure sensor detects the weight of the plywood and transmits it to the microprocessor 10. Using the inertia of the sorting conveyor belt 8, the plywood to be processed is transported to the platform above the second lead screw slide 1003. The microprocessor 10 performs preliminary grading of the plywood according to the weight information and preset standards. Finally, the first lead screw slide 1002 and the second lead screw slide 1003 drive the grinding block 1006 to the position on the plywood surface that needs to be ground, and the drive cylinder 1005 pushes the grinding block 1006 downward to grind the plywood surface. At the same time, the hot and cold air external pipe 1007 delivers hot and cold air as needed. After the grinding is completed, the sorting conveyor belt 8 transports the plywood to the next process to complete the sorting operation.
[0026] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A finished product sorting device for plywood production, comprising a sorting rack (1), characterized in that: The top of the sorting rack (1) is equipped with an electric sliding base (2), the bottom of the electric sliding base (2) is equipped with a universal joint mechanical arm (3), the bottom of the universal joint mechanical arm (3) is fixedly connected with a negative pressure adsorption seat (4), the inner wall of the sorting rack (1) is slidably equipped with a drive sliding assembly (5), one side of the sorting rack (1) is equipped with an oversized plate conveyor belt (6), the top of the oversized plate conveyor belt (6) is equipped with an adjustment limit plate (7), the bottom of the sorting rack (1) is equipped with a sorting conveyor belt (8), the top slide rail position of the sorting conveyor belt (8) is equipped with a sorting movable table (9), and the top of the sorting conveyor belt (8) is equipped with a microprocessor assembly (10).
2. The finished product sorting equipment for plywood production according to claim 1, characterized in that: The drive sliding assembly (5) includes a drive sliding frame (501), a size limiting frame (502), and an adjusting cylinder (503). The drive sliding frame (501) is adsorbed and slid on the inner side of the sorting rack (1). The size limiting frame (502) is fixedly connected to the outer wall of the drive sliding frame (501). The adjusting cylinder (503) is installed on the inner side of the size limiting frame (502).
3. The finished product sorting equipment for plywood production according to claim 2, characterized in that: The size limiting frame (502) is connected to another size limiting frame (502) via an adjusting cylinder (503), and the drive sliding assembly (5) is located above the sorting table (9).
4. The finished product sorting equipment for plywood production according to claim 1, characterized in that: The microprocessor component (10) includes a housing (1001), a first lead screw slide (1002), a second lead screw slide (1003) mounted on the top, a bracket (1004), a drive cylinder (1005), a grinding block (1006), and a hot and cold air external pipe (1007). The front of the sorting rack (1) is equipped with the housing (1001). The first lead screw slide (1002) is installed inside the housing (1001). The second lead screw slide (1003) is installed on the top of the first lead screw slide (1002). The bracket (1004) is fixedly connected inside the housing (1001). The drive cylinder (1005) is installed on the inner side of the bracket (1004). The output end of the drive cylinder (1005) is fixedly connected to the grinding block (1006). The hot and cold air external pipe (1007) is installed on the top of the grinding block (1006).
5. The finished product sorting equipment for plywood production according to claim 4, characterized in that: The sliding paths of the first lead screw slide (1002) and the second lead screw slide (1003) are perpendicular to each other. The bottom of the grinding block (1006) is provided with air holes and the grinding block (1006) is located above the second lead screw slide (1003). The end of the hot and cold air external pipe (1007) is connected to a hot and cold air integrated machine. The sorting conveyor belt (8) passes through the chassis (1001).
6. The finished product sorting equipment for plywood production according to claim 1, characterized in that: The bottom of the negative pressure adsorption seat (4) is provided with several adsorption holes, and the negative pressure adsorption seat (4) is connected to an external negative pressure pump through an air guide pipe. An electromagnetic control valve is installed on the air guide pipe. A pressure sensor is installed on the top of the sorting platform (9). The output end of the pressure sensor is electrically connected to the input end of the microprocessor component (10). An infrared locator is installed at the edge of the sorting platform (9).
7. The finished product sorting equipment for plywood production according to claim 1, characterized in that: The bottom of the adjusting limit plate (7) is fixedly connected to a slider, and the top of the oversized plate conveyor belt (6) is provided with a sliding groove that matches the slider. A locking bolt is threadedly connected to one side of the adjusting limit plate (7), and the end of the locking bolt abuts against the outer wall of the oversized plate conveyor belt (6).
Citation Information
Patent Citations
Crushing and sorting equipment for finished silicon product
CN223069654U