An electric heating tube detection and classification mechanism

Abstract

This application relates to the field of electric heating tube testing technology and discloses an electric heating tube testing and classification mechanism, including a mounting block and a worktable. A limiting groove is formed on the front of the mounting block, and a limiting rod is slidably connected to the inner wall of the limiting groove. This electric heating tube testing and classification mechanism, through the setting of components such as limiting rods, stops, threaded rods, and controllers, receives test data through the controller. When a product is qualified, the stop remains stationary, and the product falls into the conveyor belt under the movement of the telescopic rod and the testing table. When a product is unqualified, the motor drives the threaded rod to rotate, which in turn causes the limiting rod to move the stop, allowing the product to fall into the guide plate. The position of the stop can be controlled by the product's test results to achieve product classification, ensuring that qualified and unqualified products can enter the corresponding channels for transmission, preventing unqualified products from flowing together with qualified products. A mounting frame is set with a sliding groove, and a sliding block is connected to the sliding groove, allowing the telescopic rod to move the testing table stably.

Description

Technical Field

[0001] This application relates to the field of electric heating tube testing technology, specifically an electric heating tube testing and classification mechanism. Background Technology

[0002] An electric heating element is an electrical component that converts electrical energy into heat energy. During the production of electric heating elements, accurate testing is a key step in ensuring product quality. As the core heating component of many electrical devices, the performance of the electric heating element directly affects the user experience and safety of the equipment. Electric heating element testing institutions are equipment that can test various indicators of electric heating elements. Through systematic testing, the performance of electric heating elements can be comprehensively evaluated to ensure their safe and efficient operation.

[0003] However, in the existing technology, it has been found that after the electric heating tube is tested, the testing table will move under the drive of the telescopic rod, forcing the product to contact the stop block and causing the product to fall onto the conveyor belt below. However, the stop block is fixed by bolts and its position cannot be adjusted, which makes it impossible for qualified and unqualified products to enter the corresponding channel for transmission, and easily leads to qualified and unqualified products flowing onto the same conveyor belt. Summary of the Invention

[0004] Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this application provides an electric heating tube detection and classification mechanism. This mechanism can control the position of the baffles based on the product's detection results, thereby classifying the products and ensuring that both qualified and unqualified products can enter their respective channels for transmission. This prevents unqualified products from flowing together with qualified products. It solves the problem in existing technologies where the fixed position of the baffles prevents qualified and unqualified products from entering their respective channels for transmission, which can easily lead to qualified and unqualified products flowing onto the same conveyor belt.

[0006] To achieve the above objectives, this application provides the following technical solution: an electric heating tube testing and classification mechanism, comprising a mounting block and a worktable. A limiting groove is formed on the front of the mounting block, and a limiting rod is slidably connected to the inner wall of the limiting groove. A stop block is fixedly connected to the front of the limiting rod. A motor is fixedly connected to the inner wall of the mounting block, and a threaded rod is fixedly connected to the output shaft of the motor. The outer surface of the threaded rod is threadedly connected to the inner wall of the limiting rod. A guide plate and a conveyor belt are provided below the worktable. A mounting shell is fixedly connected to the upper surface of the worktable, and a controller is fixedly installed on the right side of the mounting shell. A telescopic rod is fixedly installed on the upper surface of the worktable, and a testing platform is fixedly connected to the output end of the telescopic rod.

[0007] The above scheme aims to control the position of the stop blocks to ensure that both qualified and unqualified products can enter their respective channels for transmission, achieving product classification and preventing unqualified products from flowing together with qualified products. A mounting shell is installed on the upper surface of the workbench, and the controller is mounted on the right side of the shell. The controller receives detection data. When a product is detected as qualified, the stop block remains stationary, and the telescopic rod moves the detection platform, causing the product to contact the stop block. At this point, the product automatically falls onto the conveyor belt below. When a product is detected as non-compliant, the motor is activated, causing the threaded rod to rotate. Through the connection between the threaded rod and the limiting rod, the limiting rod slides within the limiting groove, allowing the stop block to move backward. When the telescopic rod moves the detection platform, the product falls onto the guide plate below. This allows the device to control the position of the stop blocks based on the product's detection results, achieving product classification and ensuring that both qualified and unqualified products enter their respective channels for transmission, preventing unqualified products from flowing together with qualified products.

[0008] Furthermore, a mounting bracket is fixedly connected to the inner wall of the mounting shell, and the inner wall of the mounting bracket is fixedly connected to the outer surface of the mounting block.

[0009] The above method fixes the mounting bracket to the inner wall of the mounting shell and connects the mounting bracket to the surface of the mounting block. The mounting shell's fixation of the mounting bracket and the mounting block ensures the stability of the mounting block.

[0010] Furthermore, a detection module is installed on the inner wall of the mounting shell, and a mounting plate is fixedly connected to the inner wall of the workbench.

[0011] The above solution involves installing the detection module on the inner wall of the mounting housing. The detection module facilitates the testing of products on the testing platform below, allowing the system to determine whether the tested products are qualified. The system can then transmit the data to the controller.

[0012] Furthermore, the inner wall of the workbench is fixedly connected to a mounting frame, and the inner wall of the mounting frame has two sliding grooves.

[0013] The above method involves installing the mounting frame on the inner wall of the workbench to fix the mounting frame, and opening the sliding groove on the inner wall of the mounting frame to position the sliding groove.

[0014] Furthermore, sliding blocks are fixedly connected to both the left and right sides of the testing platform, and the outer surface of each sliding block is slidably connected to the inner wall of the corresponding sliding groove.

[0015] The above scheme involves installing sliding blocks on the left and right sides of the testing platform, fixing the testing platform to the sliding blocks, connecting the sliding blocks to the sliding groove, and enabling the telescopic rod to move the testing platform stably through the connection between the sliding groove and the sliding block.

[0016] Furthermore, two support rods are fixedly installed on the bottom surface of the workbench, and the upper surface of each support rod is fixedly connected to the bottom surface of the telescopic rod.

[0017] The above solution involves installing and fixing the support rod on the bottom surface of the workbench, connecting the upper surface of the support rod to the bottom surface of the telescopic rod, and using the support rod to support the telescopic rod, thereby further improving the stability of the telescopic rod during operation.

[0018] Furthermore, two fixing rods are fixedly connected to the upper surface of the mounting plate, and the top end of each fixing rod is fixedly connected to the bottom surface of the guide plate.

[0019] The above solution involves setting a fixing rod on the upper surface of the mounting plate and connecting the top of the fixing rod to the bottom surface of the guide plate to support the guide plate. This allows the guide plate to guide defective products to the rear, and a collection box can be set at the rear of the guide plate to collect the defective products.

[0020] Furthermore, a fixing frame is fixedly installed on the inner wall of the workbench, and the inner wall of the fixing frame is installed with the conveyor belt.

[0021] The above solution involves setting a fixed frame on the inner wall of the workbench and connecting the conveyor belt to the fixed frame. The fixed frame enables the installation of the conveyor belt, and the conveyor belt allows qualified products to be transported to the next process.

[0022] Beneficial effects

[0023] This electric heating tube testing and sorting mechanism includes components such as a limit rod, a stop block, a threaded rod, and a controller. The controller receives test data. When a product is qualified, the stop block remains stationary, and the product falls onto the lower conveyor belt as the telescopic rod and testing platform move. When a product is unqualified, the motor drives the threaded rod to rotate, which in turn causes the limit rod to move the stop block, allowing the product to fall onto the lower guide plate. The position of the stop block can be controlled based on the product's test results, thus classifying the products and ensuring that qualified and unqualified products enter their respective channels for transmission, preventing unqualified products from flowing together with qualified products. By setting up an installation frame and creating a sliding groove, the sliding block is connected to the sliding groove, allowing the telescopic rod to move the testing platform stably. Attached Figure Description

[0024] Figure 1 This is a three-dimensional structural diagram of the entire application;

[0025] Figure 2 This is the overall main view structure diagram of this application;

[0026] Figure 3 This is a structural diagram showing the connection relationship between the conveyor belt and the fixed frame in this application;

[0027] Figure 4 This is a structural diagram showing the connection relationship between the sliding groove and the sliding block in this application;

[0028] Figure 5 This is a structural diagram showing the connection relationship between the threaded rod and the limiting rod in this application.

[0029] In the picture:

[0030] 1. Mounting block; 2. Limiting groove; 3. Limiting rod; 4. Stop; 5. Motor; 6. Threaded rod; 7. Workbench; 8. Mounting shell; 9. Controller; 10. Telescopic rod; 11. Detection table; 12. Detection module; 13. Mounting bracket; 14. Mounting frame; 15. Sliding groove; 16. Sliding block; 17. Support rod; 18. Guide plate; 19. Mounting plate; 20. Fixing rod; 21. Conveyor belt; 22. Fixing frame. Detailed Implementation

[0031] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0032] Please see Figure 3 , Figure 4 and Figure 5 This embodiment of an electric heating tube detection and classification mechanism includes a mounting block 1 and a workbench 7. A limiting groove 2 is formed on the front of the mounting block 1. A limiting rod 3 is slidably connected to the inner wall of the limiting groove 2. A stop block 4 is fixedly connected to the front of the limiting rod 3. A motor 5 is fixedly connected to the inner wall of the mounting block 1. A threaded rod 6 is fixedly connected to the output shaft of the motor 5. The outer surface of the threaded rod 6 is threadedly connected to the inner wall of the limiting rod 3. A guide plate 18 and a conveyor belt 21 are provided below the workbench 7. A mounting shell 8 is fixedly connected to the upper surface of the workbench 7. A controller 9 is fixedly installed on the right side of the mounting shell 8. A telescopic rod 10 is fixedly installed on the upper surface of the workbench 7. A detection table 11 is fixedly connected to the output end of the telescopic rod 10.

[0033] Please see Figure 5The inner wall of the mounting shell 8 is fixedly connected to the mounting bracket 13. The inner wall of the mounting bracket 13 is fixedly connected to the outer surface of the mounting block 1. The mounting bracket 13 is fixed to the inner wall of the mounting shell 8 and connected to the surface of the mounting block 1. The stability of the mounting block 1 can be ensured by fixing the mounting bracket 13 and the mounting block 1 through the mounting shell 8.

[0034] Please see Figure 1 , Figure 2 and Figure 3 The inner wall of the mounting shell 8 is equipped with a detection module 12, and the inner wall of the workbench 7 is fixedly connected with a mounting plate 19. The detection module 12 is installed on the inner wall of the mounting shell 8. The detection module 12 can facilitate the detection of products on the detection table 11 below, so that the system can know whether the detected products are qualified. The system can transmit the data to the controller 9.

[0035] Please see Figure 4 The inner wall of the workbench 7 is fixedly connected to the mounting frame 14. The inner wall of the mounting frame 14 has two sliding grooves 15. The mounting frame 14 is installed on the inner wall of the workbench 7 to fix the mounting frame 14. The sliding grooves 15 are opened on the inner wall of the mounting frame 14 to position the sliding grooves 15.

[0036] Please see Figure 4 Sliding blocks 16 are fixedly connected to the left and right sides of the testing table 11. The outer surface of each sliding block 16 is slidably connected to the inner wall of the corresponding sliding groove 15. The sliding blocks 16 are installed on the left and right sides of the testing table 11, and the testing table 11 is fixed to the sliding blocks 16. The sliding blocks 16 are connected to the sliding groove 15. Through the connection between the sliding groove 15 and the sliding blocks 16, the telescopic rod 10 can drive the testing table 11 to move stably.

[0037] Please see Figure 4 Two support rods 17 are fixedly installed on the bottom surface of the workbench 7. The upper surface of each support rod 17 is fixedly connected to the bottom surface of the telescopic rod 10. The support rods 17 are installed on the bottom surface of the workbench 7 and fixed. The upper surface of the support rods 17 is connected to the bottom surface of the telescopic rod 10. The support rods 17 can support the telescopic rod 10 and further improve the stability of the telescopic rod 10 during operation.

[0038] Please see Figure 4Two fixing rods 20 are fixedly connected to the upper surface of the mounting plate 19. The top end of each fixing rod 20 is fixedly connected to the bottom surface of the guide plate 18. The fixing rods 20 are set on the upper surface of the mounting plate 19 and the top end of the fixing rods 20 is connected to the bottom surface of the guide plate 18 to support the guide plate 18, so that the guide plate 18 can guide the unqualified products to the rear. By setting a collection box at the rear of the guide plate 18, the unqualified products can be collected.

[0039] Please see Figure 1 , Figure 3 and Figure 4 A fixed frame 22 is fixedly installed on the inner wall of the workbench 7. The inner wall of the fixed frame 22 is connected to the conveyor belt 21. The fixed frame 22 is set on the inner wall of the workbench 7 and the conveyor belt 21 is connected to the fixed frame 22. The fixed frame 22 is used to install the conveyor belt 21, and the conveyor belt 21 enables qualified products to be transferred to the next process.

[0040] This embodiment of an electric heating tube detection and classification mechanism includes components such as a limiting rod 3, a stop block 4, a threaded rod 6, and a controller 9. The controller 9 receives detection data. When a product is qualified, the stop block 4 remains stationary, and the product falls into the lower conveyor belt 21 as the telescopic rod 10 and the detection table 11 move. When a product is unqualified, the motor 5 drives the threaded rod 6 to rotate, which in turn causes the limiting rod 3 to move the stop block 4. At this time, the product can fall into the lower guide plate 18. The position of the stop block 4 can be controlled by the detection results of the product to classify the product, so that qualified and unqualified products can enter the corresponding channels for transmission, preventing unqualified products from flowing together with qualified products. By setting an installation frame 14 and opening a sliding groove 15, the sliding block 16 is connected to the sliding groove 15, so that the telescopic rod 10 can drive the detection table 11 to move stably.

[0041] It should be noted that motor 5 is a servo motor, which can realize the forward and reverse rotation of threaded rod 6. When a product is detected to be defective, stop 4 moves. After moving, motor 5 causes threaded rod 6 to reverse, thereby allowing stop 4 to reset. Conveyor belt 21 includes drive motor, conveyor roller and conveyor belt. Drive motor causes conveyor roller to rotate. Through the connection between conveyor roller and conveyor belt, the conveyor belt can transport products.

[0042] The working principle of the above embodiments is as follows:

[0043] The product is placed on the testing table 11 and tested by the testing module 12. After the test is completed, the system transmits the test results to the controller 9. When the product is qualified, the stop block 4 remains stationary, and the telescopic rod 10 moves the testing table 11. The product falls into the lower conveyor belt 21 through contact with the stop block 4. When the product is unqualified, the motor 5 drives the threaded rod 6 to rotate. The threaded rod 6 causes the limit rod 3 to move the stop block 4. At this time, the product can fall into the lower guide plate 18 and then into the collection box behind the guide plate 18. Then the stop block 4 resets. This device can control the position of the stop block 4 through the product test results to classify the products. This allows qualified and unqualified products to enter the corresponding channels for transmission, preventing unqualified products from flowing with qualified products. By setting the mounting frame 14 and opening the sliding groove 15, the sliding block 16 is fixed to the testing table 11. The sliding block 16 slides with the sliding groove 15, so that when the telescopic rod 10 moves the testing table 11, it can maintain stability through the connection between the sliding block 16 and the sliding groove 15.

[0044] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0045] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A testing and classification mechanism for electric heating tubes, comprising a mounting block (1) and a worktable (7), characterized in that: The mounting block (1) has a limiting groove (2) on its front side. A limiting rod (3) is slidably connected to the inner wall of the limiting groove (2). A stop block (4) is fixedly connected to the front of the limiting rod (3). A motor (5) is fixedly connected to the inner wall of the mounting block (1). A threaded rod (6) is fixedly connected to the output shaft of the motor (5). The outer surface of the threaded rod (6) is threadedly connected to the inner wall of the limiting rod (3). A guide plate (18) and a conveyor belt (21) are provided below the workbench (7). An mounting shell (8) is fixedly connected to the upper surface of the workbench (7). A controller (9) is fixedly installed on the right side of the mounting shell (8). A telescopic rod (10) is fixedly installed on the upper surface of the workbench (7). A detection table (11) is fixedly connected to the output end of the telescopic rod (10).

2. The electric heating tube detection and classification mechanism according to claim 1, characterized in that: The inner wall of the mounting shell (8) is fixedly connected to the mounting bracket (13), and the inner wall of the mounting bracket (13) is fixedly connected to the outer surface of the mounting block (1).

3. The electric heating tube detection and classification mechanism according to claim 1, characterized in that: The inner wall of the mounting shell (8) is equipped with a detection module (12), and the inner wall of the workbench (7) is fixedly connected with a mounting plate (19).

4. The electric heating tube detection and classification mechanism according to claim 1, characterized in that: The inner wall of the workbench (7) is fixedly connected to a mounting frame (14), and the inner wall of the mounting frame (14) has two sliding grooves (15).

5. The electric heating tube detection and classification mechanism according to claim 4, characterized in that: The left and right sides of the testing platform (11) are fixedly connected with sliding blocks (16), and the outer surface of each sliding block (16) is slidably connected to the inner wall of the corresponding sliding groove (15).

6. The electric heating tube detection and classification mechanism according to claim 1, characterized in that: Two support rods (17) are fixedly installed on the bottom surface of the workbench (7), and the upper surface of each support rod (17) is fixedly connected to the bottom surface of the telescopic rod (10).

7. The electric heating tube detection and classification mechanism according to claim 3, characterized in that: The upper surface of the mounting plate (19) is fixedly connected to two fixing rods (20), and the top end of each fixing rod (20) is fixedly connected to the bottom surface of the guide plate (18).

8. The electric heating tube detection and classification mechanism according to claim 1, characterized in that: The inner wall of the workbench (7) is fixedly installed with a fixing frame (22), and the inner wall of the fixing frame (22) is installed with the conveyor belt (21).

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