Insulator cleaning mechanism

Abstract

This utility model provides an insulator cleaning mechanism, belonging to the field of insulator cleaning. It includes a frame, on which a transverse frame is laterally movable. The transverse frame has a lifting plate that can move vertically. The lifting plate has an upper clamping structure, and below the upper clamping structure is a cleaning platform mounted on the frame. The cleaning platform has a lower clamping structure, and the side of the cleaning platform has a wiping structure mounted on the frame. This wiping method replaces washing with water, preventing dust and dirt from remaining on the insulators, and by replacing manual labor with mechanical methods, it improves work efficiency.

Description

Technical Field

[0001] This utility model belongs to the field of insulator cleaning, and in particular relates to an insulator cleaning mechanism. Background Technology

[0002] In the later stages of insulator manufacturing, some impurities or dust may remain on the surface, requiring removal. Washing with water can easily allow dust to enter the insulator or remain on the insulator with the water droplets. As the moisture evaporates, the dust will adhere even more firmly to the insulator, making it even more difficult to remove. Therefore, a better method is to wipe away the remaining impurities and dust with a cotton cloth. However, manual cleaning would affect work efficiency. Thus, a technical solution for cleaning insulator modules using mechanical wiping is needed. Utility Model Content

[0003] The purpose of this invention is to address the above-mentioned problems by providing an insulator cleaning mechanism.

[0004] To achieve the above objectives, the present invention adopts the following technical solution:

[0005] An insulator cleaning mechanism includes a frame, a transverse frame that moves laterally on the frame, a lifting plate that can move vertically on the transverse frame, an upper clamping structure on the lifting plate, a cleaning table on the frame below the upper clamping structure, a lower clamping structure on the cleaning table, and a wiping structure on the side of the cleaning table.

[0006] In the aforementioned insulator cleaning mechanism, at least two cleaning tables are provided on the frame, each cleaning table has a wiping structure on its side, and at least two transverse frames are provided on the frame.

[0007] In the above-mentioned insulator cleaning mechanism, the wiping structure includes a wiping support plate, a wiping linear driver and a wiping frame are provided on the wiping support plate, the output shaft of the wiping linear driver is connected to the wiping frame, the wiping frame is slidably connected to the wiping support plate, a wiping motor is provided inside the wiping frame, and a wiping cotton tube is provided on the output shaft of the wiping motor.

[0008] In the aforementioned insulator cleaning mechanism, the wiping cotton tube is placed at an angle.

[0009] In the above-mentioned insulator cleaning mechanism, the cleaning platform is provided with a platform plate, and the platform plate is provided with four placement frames. The four placement frames are placed in pairs facing each other and forming a cross shape. The placement frames are provided with a sliding groove, and a lower clamping block is slidably provided in the sliding groove. The lower clamping block extends upward out of the sliding groove.

[0010] In the above-mentioned insulator cleaning mechanism, the bottom of the platform is provided with a lower clamping driver that is connected to the lower clamping block. The platform is rotatably connected to the cleaning table. The platform is connected to the rotating shaft. The bottom outer surface of the rotating shaft is provided with a gear ring. A transmission belt is sleeved between the two rotating shafts through the gear ring. The frame is provided with a drive motor. The output shaft of the drive motor is provided with a gear that meshes with the transmission belt.

[0011] In the above-mentioned insulator cleaning mechanism, the upper clamping structure includes two upper clamping blocks placed opposite each other and slidably connected to the lifting plate, and the upper clamping blocks are connected to the output shaft of the upper clamping driver.

[0012] In the aforementioned insulator cleaning mechanism, the clamping surface of the upper clamping block is placed in a V-shape.

[0013] In the aforementioned insulator cleaning mechanism, the lifting plate is provided with two sets of upper clamping structures.

[0014] In the aforementioned insulator cleaning mechanism, the frame is further provided with two feeding structures. Each feeding structure includes two parallel feeding belts with a gap between them. The outlet position of the feeding belt corresponds to the position of the upper clamping structure. The other side of the frame is also provided with a discharge structure, which includes two parallel discharge belts with a gap between them. The discharge belts and the feeding belts are placed perpendicularly on the horizontal plane.

[0015] Compared with existing technologies, the advantages of this utility model are:

[0016] 1. The cleaning method of wiping instead of washing with water prevents dirt and dust from remaining on the insulators, and the mechanical method replaces manual method, improving work efficiency.

[0017] 2. The insulators are placed on the placement frame, with a gap between the insulators and the platform. The dirt and dust wiped off will fall into the gap, preventing subsequent insulators from being placed on the dirt and dust, thus avoiding tilting and wear.

[0018] 3. The V-shape can effectively fix the insulator, and a rubber pad can be covered on the clamping surfaces of the upper and lower clamping blocks for better clamping effect.

[0019] 4. The insulator module chassis is large. If there is only one feeding belt and one discharging belt, the belts on both sides of the insulator module will extend too far, which will easily cause the center of gravity to be unstable and tip over when moving. However, by using two belts, the center of gravity of the insulator module is located between the two belts, so the tipping phenomenon will not occur, and the movement of the two belts is more stable. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall design of this utility model;

[0021] Figure 2 yes Figure 1 A schematic diagram showing the structure with some parts hidden.

[0022] Figure 3 This is a schematic diagram of the lower clamping structure and the wiping structure;

[0023] Figure 4 yes Figure 3 A diagram from another direction;

[0024] Figure 5 This is a schematic diagram of the upper clamping structure.

[0025] In the diagram: Frame 10, Transverse Frame 11, Lifting Plate 12, Upper Clamping Structure 13, Cleaning Table 14, Lower Clamping Structure 15, Wiping Structure 16, Wiping Support Plate 17, Wiping Linear Driver 18, Wiping Frame 19, Wiping Motor 20, Wiping Cotton Tube 21, Table 22, Placement Frame 23, Slide 24, Lower Clamping Block 25, Rotating Shaft 26, Transmission Belt 27, Drive Motor 28, Upper Clamping Block 29, Feed Belt 30, Discharge Belt 31. Detailed Implementation

[0026] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0027] This embodiment provides an insulator cleaning mechanism, combined with... Figure 1-5 As shown, the system includes a frame 10, on which a transverse frame 11 is movably mounted. The transverse frame 11 is provided with a lifting plate 12 that can move vertically. The lifting plate 12 is provided with an upper clamping structure 13. Below the upper clamping structure 13, there is a cleaning table 14 mounted on the frame 10. The cleaning table 14 is provided with a lower clamping structure 15. The side of the cleaning table 14 is provided with a wiping structure 16 mounted on the frame 10.

[0028] In this embodiment, the insulator is clamped by the upper clamping structure 13, and the insulator is moved to the top of the cleaning platform 14 by the lifting plate 12 and the lateral movement of the transverse frame 11. The upper clamping structure 13 places the insulator on the cleaning platform 14 and clamps the insulator by the lower clamping structure 15. Then, the insulator is wiped by the inclined structure 16 to remove the debris and dust left on the insulator. The wiping method replaces the water washing method to prevent the dust from remaining on the insulator, and the mechanical method replaces the manual method, thus improving work efficiency.

[0029] The frame 10 is provided with at least two cleaning tables 14, each cleaning table 14 has a wiping structure 16 on its side, and the frame 10 is provided with at least two transverse frames 11.

[0030] In this embodiment, the wiping mechanism can wipe multiple insulators simultaneously, improving work efficiency.

[0031] The wiping structure 16 includes a wiping support plate 17, on which a wiping linear driver 18 and a wiping frame 19 are provided. The output shaft of the wiping linear driver 18 is connected to the wiping frame 19. The wiping frame 19 is slidably connected to the wiping support plate 17. A wiping motor 20 is provided inside the wiping frame 19. A wiping cotton tube 21 is provided on the output shaft of the wiping motor 20.

[0032] In this embodiment, during the wiping process, the wiping motor 20 operates to rotate the wiping cotton cylinder 21, while the wiping linear driver 18 operates to move the wiping frame 19 along with the wiping cotton cylinder 21 toward the insulator, thereby allowing the wiping cotton cylinder 21 to gradually wipe from the outer ring of the insulator to the inner ring of the insulator.

[0033] The wiping cotton tube 21 is placed at an angle.

[0034] In this embodiment, on the one hand, the recessed areas of the insulator can be wiped, and on the other hand, after the wiping cotton tube 21 comes into contact with the insulator, it continues to move towards the inner ring of the insulator, thereby squeezing the wiping cotton tube 21 so that the deformed wiping cotton tube 21 can effectively wipe away the dust adhering to the outer surface of the insulator.

[0035] The cleaning table 14 is provided with a tabletop 22, and the tabletop 22 is provided with four placement frames 23. The four placement frames 23 are placed in pairs facing each other and forming a cross shape. The placement frames 23 are provided with a sliding groove 24, and a lower clamping block 25 is slidably provided in the sliding groove 24. The lower clamping block 25 extends upward out of the sliding groove 24.

[0036] In this embodiment, the insulator is placed on the placement frame 23, and there is a gap between the insulator and the platform 22. The impurities and dust wiped off will fall into the gap, so that the subsequent insulators will not be pressed on the impurities and dust, which would cause the placement to tilt and the insulators to wear. In addition, the insulators are clamped on the placement frame 23 by four lower clamping blocks 25.

[0037] The bottom of the table plate 22 is provided with a lower clamping driver for the lower clamping block 25. The table plate 22 is rotatably connected to the cleaning table 14. The table plate 22 is connected to the rotating shaft 26. The bottom outer surface of the rotating shaft 26 is provided with a gear ring. A transmission belt 27 is sleeved between the two rotating shafts 26 through the gear ring. The frame 10 is provided with a drive motor 28. The output shaft of the drive motor 28 is provided with a gear that meshes with the transmission belt 27.

[0038] In this embodiment, the drive motor 28 can be a servo motor or a three-phase motor. The transmission belt 27 enables the two platforms 22 to rotate in both directions. The insulator can work alternately, rotating one revolution in each direction. The lower clamping block 25 can be connected to the rotary cylinder, and the air slip ring prevents the air pipe from getting tangled during the rotation of the platform 22.

[0039] The upper clamping structure 13 includes two upper clamping blocks 29 that are placed opposite each other and slidably connected to the lifting plate 12. The upper clamping blocks 29 are connected to the output shaft of the upper clamping driver.

[0040] In this embodiment, the upper clamping block 29 is moved to both sides of the insulator, and the upper clamping driver moves the upper clamping block 29 to clamp the insulator.

[0041] The clamping surface of the upper clamping block 29 is placed in a V-shape.

[0042] In this embodiment, the V-shape can effectively fix the insulator, and a rubber pad can be covered on the clamping surfaces of the upper clamping block 29 and the lower clamping block 25 to make the clamping effect even better.

[0043] The lifting plate 12 is provided with two sets of upper clamping structures 13.

[0044] In this embodiment, two insulators can be clamped at the same time and placed on two cleaning platforms 14.

[0045] The frame 10 is also provided with two feeding structures. Each feeding structure includes two parallel feeding belts 30 with a gap between them. The outlet position of the feeding belt 30 corresponds to the position of the upper clamping structure 13. The other side of the frame 10 is also provided with a discharge structure. The discharge structure includes two parallel discharge belts 31 with a gap between them. The discharge belts 31 and the feeding belts 30 are placed perpendicular to each other on the horizontal plane.

[0046] In this embodiment, the insulator module chassis is large. If there is only one feed belt 30 and one discharge belt 31, the belts on both sides of the insulator module will extend too far, which will easily cause the center of gravity to be unstable and lead to tipping when moving. However, by using two belts, the center of gravity of the insulator module is located between the two belts, so that the tipping phenomenon will not occur, and the movement of the two belts is more stable.

[0047] The specific embodiments described herein are merely illustrative examples illustrating the spirit of this utility model. Those skilled in the art to which this utility model pertains may make various modifications or additions to the described specific embodiments or use similar methods to substitute them, without departing from the spirit of this utility model or exceeding the scope defined by the appended claims.

[0048] Although this article frequently uses terms such as frame 10, transverse frame 11, lifting plate 12, upper clamping structure 13, cleaning table 14, lower clamping structure 15, wiping structure 16, wiping support plate 17, wiping linear actuator 18, wiping frame 19, wiping motor 20, wiping cotton tube 21, table 22, placement frame 23, slide 24, lower clamping block 25, rotating shaft 26, transmission belt 27, drive motor 28, upper clamping block 29, feeding belt 30, and discharging belt 31, these terms are used merely for the convenience of describing and explaining the essence of this utility model; interpreting them as any kind of additional limitation would contradict the spirit of this utility model.

Claims

1. An insulator cleaning mechanism, comprising a frame (10), characterized in that, A transverse frame (11) is provided on the frame (10) for transverse movement. A lifting plate (12) that can move in the vertical direction is provided on the transverse frame (11). An upper clamping structure (13) is provided on the lifting plate (12). A cleaning table (14) is provided on the frame (10) below the upper clamping structure (13). A lower clamping structure (15) is provided on the cleaning table (14). A wiping structure (16) is provided on the side of the cleaning table (14) on the frame (10).

2. The insulator cleaning mechanism according to claim 1, characterized in that, The frame (10) is provided with at least two cleaning tables (14), each cleaning table (14) has a wiping structure (16) on its side, and the frame (10) is provided with at least two transverse frames (11).

3. An insulator cleaning mechanism according to claim 1, characterized in that, The wiping structure (16) includes a wiping support plate (17), on which a wiping linear driver (18) and a wiping frame (19) are provided. The output shaft of the wiping linear driver (18) is connected to the wiping frame (19), and the wiping frame (19) is slidably connected to the wiping support plate (17). The wiping frame (19) is equipped with a wiping motor (20), and the output shaft of the wiping motor (20) is equipped with a wiping cotton tube (21).

4. An insulator cleaning mechanism according to claim 3, characterized in that, The wiping cotton tube (21) is placed at an angle.

5. An insulator cleaning mechanism according to claim 2, characterized in that, The cleaning table (14) is provided with a tabletop (22), and the tabletop (22) is provided with four placement frames (23). The four placement frames (23) are placed in pairs facing each other and forming a cross shape. The placement frames (23) are provided with a sliding groove (24). A lower clamping block (25) is slidably provided in the sliding groove (24). The lower clamping block (25) extends upward out of the sliding groove (24).

6. An insulator cleaning mechanism according to claim 5, characterized in that, The bottom of the table (22) is provided with a lower clamping driver that is connected to the lower clamping block (25). The table (22) is rotatably connected to the cleaning table (14). The table (22) is connected to the rotating shaft (26). The bottom outer surface of the rotating shaft (26) is provided with a gear ring. A transmission belt (27) is sleeved between the two rotating shafts (26) through the gear ring. The frame (10) is provided with a drive motor (28). The output shaft of the drive motor (28) is provided with a gear that meshes with the transmission belt (27).

7. An insulator cleaning mechanism according to claim 1, characterized in that, The upper clamping structure (13) includes two upper clamping blocks (29) placed opposite each other and slidably connected to the lifting plate (12). The upper clamping blocks (29) are connected to the output shaft of the upper clamping driver.

8. An insulator cleaning mechanism according to claim 7, characterized in that, The clamping surface of the upper clamping block (29) is placed in a V-shape.

9. An insulator cleaning mechanism according to claim 2, characterized in that, The lifting plate (12) is provided with two sets of upper clamping structures (13).

10. An insulator cleaning mechanism according to claim 1, characterized in that, The frame (10) is also provided with two feeding structures. Each feeding structure includes two feeding belts (30) placed parallel to each other. There is a gap between the two feeding belts (30). The outlet position of the feeding belt (30) corresponds to the position of the upper clamping structure (13). The other side of the frame (10) is also provided with a discharge structure. The discharge structure includes two discharge belts (31) placed parallel to each other. There is a gap between the two discharge belts (31). The discharge belts (31) and the feeding belts (30) are placed perpendicular to each other on the horizontal plane.

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