Automatic washing device for a synthetic furnace sight glass

Abstract

This utility model discloses an automatic flushing device for a synthesis furnace sight glass, relating to the field of synthesis furnace sight glasses. It includes a base, with a synthesis furnace body mounted on top of the base. A mounting seat is fixedly installed on the front left side of the synthesis furnace body, and a mounting sleeve is fixedly connected to the front of the mounting seat. The sight glass body is fitted onto the outer wall of the mounting sleeve. It also includes: a water spray plate fitted onto the upper outer wall of the sight glass body, with several water spray heads fixedly connected to the inner wall of the water spray plate; a water collection box fitted onto the lower outer wall of the sight glass body; and two support columns fixedly installed on the tops of both sides of the water collection box, with the water spray plate fixedly connected to the top of the support columns. By setting up the water spray heads, water spray plate, and water collection box, the synthesis furnace sight glass can be automatically flushed, and the wastewater generated during flushing can be collected and subsequently treated uniformly. Sealing gaskets and bolts are also included to increase the sealing performance of the sight glass.

Description

Technical Field

[0001] This utility model relates to the field of synthetic furnace sight glass technology, specifically an automatic washing device for synthetic furnace sight glasses. Background Technology

[0002] A synthesis furnace sight glass is a device installed on a synthesis furnace to observe the condition of materials or the state of the flame inside the furnace. It is a safety accessory and plays an important role in the chemical production process. With the continuous advancement and innovation of technology, the performance and function of the synthesis furnace sight glass will continue to be improved and perfected. After prolonged use, the synthesis furnace sight glass needs to be rinsed, which requires the use of a rinsing device.

[0003] For example, CN202953817U discloses a sight glass flushing device for a hydrogen chloride synthesis furnace, comprising a sight glass mounting sleeve, a hot water valve, and a water supply hose. The sight glass mounting sleeve is a circular sleeve with the sight glass mounted on the front and connected to a graphite short section at the sight glass opening on the back. A hot water valve is installed on the side wall of the sleeve and connected to the water supply hose. This flushing device uses hot water as the flushing agent, effectively removing acid scale and other substances from the sight glass of the synthesis furnace during normal operation, keeping the sight glass transparent and clear, allowing operators to clearly observe the flame color, maintain stable operation, greatly improve the safety, stability, and continuity of production, and reduce the labor intensity of workers. However, this flushing device also has other shortcomings in use. Because the flushing device requires manual operation, the operation is risky, and the cleaning work wastes a lot of manpower and resources, increasing the labor intensity of employees. Moreover, the wastewater generated during flushing cannot be collected and subsequently treated uniformly, which can easily affect the environment. In addition, prolonged flushing of the sight glass can lead to poor sealing. Therefore, there are still some shortcomings in the use of this device. Utility Model Content

[0004] The purpose of this utility model is to provide an automatic flushing device for the sight glass of a synthesis furnace, in order to solve the problems mentioned in the background art. Currently, the automatic flushing device for the sight glass of a synthesis furnace on the market requires manual operation for cleaning, which is risky and wastes a lot of manpower and resources, increases the labor intensity of employees, and the wastewater generated during flushing cannot be collected and treated in a unified manner, which can easily affect the environment. In addition, the sight glass may have poor sealing after long-term flushing.

[0005] To achieve the above objectives, the present invention provides the following technical solution: an automatic cleaning device for a synthesis furnace sight glass, comprising a base, a synthesis furnace body being disposed on the top of the base, a mounting seat being fixedly installed on the front left side of the synthesis furnace body, a mounting sleeve being fixedly connected to the front side of the mounting seat, and a sight glass body being fitted onto the outer wall of the mounting sleeve.

[0006] It also includes: a water spray plate is fitted on the upper outer wall of the sight glass body, a number of water spray heads are fixedly connected to the inner wall of the water spray plate, a water receiving box is fitted on the lower outer wall of the sight glass body, and two support columns are fixedly installed on the top of both sides of the water receiving box, and a water spray plate is fixedly connected to the top of the support columns.

[0007] A water storage tank is fixedly installed on the top right side of the base, and an inlet pipe is fixedly connected to the top of the water storage tank. A sewage tank is fixedly installed on the top left side of the base, and a connecting pipe is fixedly connected to the top of the sewage tank. The top end of the connecting pipe passes through a water receiving box, and a viewing window is provided on the front of the water receiving box.

[0008] As a preferred technical solution of this application, the mounting base has four grooves on its front side, and threaded holes are formed inside the grooves. The outer wall of the mounting sleeve has a sealing groove. A sealing gasket is fixedly connected to the inner wall of the sight glass body, and the end of the sealing gasket passes through the sealing groove. Four connecting plates are fixedly connected to the outer wall of the sight glass body. Bolts pass through the inside of the connecting plates, and the ends of the bolts pass through the threaded holes.

[0009] As a preferred technical solution of this application, a water pump body is provided on the left side of the water storage tank, and a water outlet pipe is fixedly installed on the left side of the water pump body. The top of the water outlet pipe passes through the spray plate. The water pump body is started as needed by an external control board, so that the water outlet pipe delivers clean water to the spray plate.

[0010] As a preferred technical solution of this application, the sight glass body and the mounting sleeve are detachably connected, and the mounting sleeve and the mounting base are interconnected, with the sight glass body fitted onto the mounting sleeve connected to the mounting base.

[0011] As a preferred technical solution of this application, the sealing gasket and the sealing groove are matched. The sealing gasket is made of rubber. The sealing gasket connected to the sight glass body and inserted into the sealing groove make the mounting sleeve connected to the mounting base fit tightly.

[0012] As a preferred technical solution of this application, the bolt is detachably connected to the connecting plate and the threaded hole, and the connecting plate is matched with the groove.

[0013] As a preferred technical solution of this application, the spray head is set to be tilted at 15 degrees, the spray plate and the spray head are connected, and both the spray head and the water receiving box are set to a semi-circular structure. Clean water is transported to the spray plate through the water outlet pipe, so that several spray heads spray the clean water in the spray plate onto the sight glass body.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] This automatic flushing device for the synthesis furnace sight glass, equipped with spray nozzles, spray plates, and a water collection box, enables automatic flushing of the furnace sight glass. It also collects and treats the wastewater generated during flushing. Furthermore, it incorporates sealing gaskets and bolts to enhance the seal of the sight glass. Details are as follows:

[0016] 1. It is equipped with spray heads and spray plates. By starting the water pump body, the water outlet pipe delivers clean water to the spray plate, and then several spray heads spray the clean water in the spray plate onto the sight glass body, which can be used to rinse the sight glass of the synthesis furnace.

[0017] Furthermore, a water collection box is installed, and the water from the rinsing falls into the water collection box. The wastewater collected in the water collection box enters the wastewater tank through the connecting pipe for storage, so that the wastewater generated from rinsing can be collected and then treated in a unified manner.

[0018] 2. A sealing gasket and bolts are provided. The sealing gasket connected to the sight glass body is inserted into the sealing groove, so that the mounting sleeve connecting the sight glass body and the mounting base fits tightly. At the same time, the sight glass body drives the four connecting plates to be installed in the corresponding grooves. Then, each bolt is manually inserted through the connecting plate into the corresponding threaded hole, thereby fixing the sight glass body to the synthesis furnace body and increasing the sealing performance of the sight glass. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0020] Figure 2 This is a partial structural diagram of the sight glass body, water storage tank, and sewage tank of this utility model;

[0021] Figure 3 This is a partial structural diagram of the mounting base and sight glass body of this utility model;

[0022] Figure 4 This is a partial structural diagram of the mounting base of this utility model;

[0023] Figure 5 This is a partial structural diagram of the sight glass body of this utility model;

[0024] Figure 6 This is a partial structural diagram of the water spray plate and water receiving box of this utility model;

[0025] Figure 7 This is a partial structural diagram of the spray head of this utility model.

[0026] In the diagram: 1. Base; 2. Synthesis furnace body; 3. Mounting seat; 4. Groove; 5. Threaded hole; 6. Mounting sleeve; 7. Sealing groove; 8. Sight glass body; 9. Sealing gasket; 10. Connecting plate; 11. Bolt; 12. Water storage tank; 13. Water inlet pipe; 14. Water pump body; 15. Water outlet pipe; 16. Spray plate; 17. Spray head; 18. Wastewater tank; 19. Connecting pipe; 20. Water receiving box; 21. Support column. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] Please see Figures 1-7 The present invention provides the following technical solution:

[0029] Example 1: To address the problems of existing automatic cleaning devices for synthetic furnace sight glasses, which require manual operation, pose significant operational risks, waste considerable manpower and resources, increase the workload of employees, and generate wastewater that cannot be collected and treated, potentially impacting the environment, and cause poor sealing of the sight glasses after prolonged cleaning, please refer to the attached... Figure 1 -Appendix Figure 3 and attached Figure 6 -Appendix Figure 7The system includes a base 1, a synthesis furnace body 2 on top of the base 1, a mounting seat 3 fixedly installed on the front left side of the synthesis furnace body 2, a mounting sleeve 6 fixedly connected to the front of the mounting seat 3, and a sight glass body 8 fitted on the outer wall of the mounting sleeve 6; it also includes: a water spray plate 16 fitted on the upper outer wall of the sight glass body 8, several water spray heads 17 fixedly connected to the inner wall of the water spray plate 16, a water receiving box 20 fitted on the lower outer wall of the sight glass body 8, two support columns 21 fixedly installed on the top of both sides of the water receiving box 20, and the water spray plate 16 fixedly connected to the top of the support columns 21; a water storage tank 12 fixedly installed on the top right side of the base 1, a water inlet pipe 13 fixedly connected to the top of the water storage tank 12, a wastewater tank 18 fixedly installed on the top left side of the base 1, a connecting pipe 19 fixedly connected to the top of the wastewater tank 18, and the top end of the connecting pipe 19 penetrating the water receiving box 20, and a viewing window provided on the front of the water receiving box 20. A water pump body 14 is located on the left side of the water storage tank 12. A water outlet pipe 15 is fixedly installed on the left side of the water pump body 14, and the top end of the water outlet pipe 15 passes through the spray plate 16. The spray head 17 is set at a 15-degree angle. The spray plate 16 and the spray head 17 are connected. Both the spray head 17 and the water receiving box 20 are set as semi-circular structures.

[0030] Clean water is manually added to the water storage tank 12 through the inlet pipe 13. After the water storage tank 12 is filled with water, the water pump body 14 is started as needed by the external control board. The outlet pipe 15 delivers the clean water to the spray plate 16, and several spray heads 17 spray the clean water in the spray plate 16 onto the sight glass body 8 to rinse the synthesis furnace sight glass. The rinsing water falls into the water collection box 20, and the wastewater collected in the water collection box 20 enters the wastewater tank 18 through the connecting pipe 19 for storage. This allows the synthesis furnace sight glass to be automatically rinsed, and the wastewater generated during rinsing is collected and then treated uniformly.

[0031] Example 2: The sealing of the viewing mirror can be improved; please refer to the attached document. Figure 1 -Appendix Figure 5 The mounting base 3 has four grooves 4 on its front side, and threaded holes 5 are formed inside the grooves 4. The outer wall of the mounting sleeve 6 has a sealing groove 7. A sealing gasket 9 is fixedly connected to the inner wall of the sight glass body 8, with the end of the sealing gasket 9 penetrating the sealing groove 7. Four connecting plates 10 are fixedly connected to the outer wall of the sight glass body 8, with bolts 11 penetrating inside the connecting plates 10, and the ends of the bolts 11 penetrating the threaded holes 5. The sight glass body 8 and the mounting sleeve 6 are detachably connected, while the mounting sleeve 6 and the mounting base 3 are interconnected. The sealing gasket 9 and the sealing groove 7 are matched, and the sealing gasket 9 is made of rubber. The bolts 11 are detachably connected to the connecting plates 10 and the threaded holes 5, while the connecting plates 10 and the grooves 4 are matched.

[0032] During the initial installation of the synthesis furnace sight glass, the sight glass body 8 is fitted onto the mounting sleeve 6 connected to the mounting base 3, thereby allowing the sealing gasket 9 connected to the sight glass body 8 to be inserted into the sealing groove 7, ensuring a tight fit between the sight glass body 8 and the mounting sleeve 6 connected to the mounting base 3. Simultaneously, the sight glass body 8 drives the four connecting plates 10 to be installed in the corresponding grooves 4. Then, each bolt 11 is manually inserted through the connecting plate 10 into the corresponding threaded hole 5, thereby fixing the sight glass body 8 onto the synthesis furnace body 2, which can increase the sealing performance of the sight glass.

[0033] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. An automatic cleaning device for a synthetic furnace sight glass, comprising a base (1), a synthetic furnace body (2) is provided on the top of the base (1), a mounting seat (3) is fixedly installed on the front of the left side of the synthetic furnace body (2), a mounting sleeve (6) is fixedly connected to the front of the mounting seat (3), and a sight glass body (8) is fitted on the outer wall of the mounting sleeve (6). Its features are, Also includes: The upper outer wall of the sight glass body (8) is fitted with a water spray plate (16), and the inner wall of the water spray plate (16) is fixedly connected with a number of water spray heads (17). The lower outer wall of the sight glass body (8) is fitted with a water receiving box (20), and two support columns (21) are fixedly installed on the top of both sides of the water receiving box (20), and the top of the support columns (21) is fixedly connected with the water spray plate (16). A water storage tank (12) is fixedly installed on the top right side of the base (1), and an inlet pipe (13) is fixedly connected to the top of the water storage tank (12). A sewage tank (18) is fixedly installed on the top left side of the base (1), and a connecting pipe (19) is fixedly connected to the top of the sewage tank (18). The top of the connecting pipe (19) passes through the water receiving box (20), and a viewing window is provided on the front of the water receiving box (20).

2. The automatic rinsing device for a synthesis furnace sight glass according to claim 1, characterized in that: The mounting base (3) has four grooves (4) on its front side, and threaded holes (5) are provided inside the grooves (4). The outer wall of the mounting sleeve (6) has a sealing groove (7). A sealing gasket (9) is fixedly connected to the inner wall of the sight glass body (8), and the end of the sealing gasket (9) passes through the sealing groove (7). Four connecting plates (10) are fixedly connected to the outer wall of the sight glass body (8). Bolts (11) pass through the inside of the connecting plates (10), and the end of the bolts (11) passes through the threaded holes (5).

3. The automatic cleaning device for a synthesis furnace sight glass according to claim 1, characterized in that: A water pump body (14) is provided on the left side of the water storage tank (12), and a water outlet pipe (15) is fixedly installed on the left side of the water pump body (14), with the top end of the water outlet pipe (15) penetrating the spray plate (16).

4. The automatic cleaning device for a synthesis furnace sight glass according to claim 2, characterized in that: The sight glass body (8) and the mounting sleeve (6) are detachably connected, while the mounting sleeve (6) and the mounting base (3) are connected.

5. The automatic cleaning device for a synthesis furnace sight glass according to claim 2, characterized in that: The sealing gasket (9) and the sealing groove (7) are matched, and the sealing gasket (9) is made of rubber.

6. The automatic cleaning device for a synthesis furnace sight glass according to claim 2, characterized in that: The bolt (11) is detachably connected to the connecting plate (10) and the threaded hole (5), while the connecting plate (10) is matched with the groove (4).

7. The automatic cleaning device for a synthesis furnace sight glass according to claim 3, characterized in that: The spray head (17) is tilted at 15 degrees, the spray plate (16) is connected to the spray head (17), and both the spray head (17) and the water receiving box (20) are set as semi-arc structures.

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