Cylindrical part oil removal device
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-18
- Publication Date
- 2026-08-11
AI Technical Summary
[0003]传统的去油装置在对圆柱形零件上的机油进行去油的时候,需要通过清洗剂对零件外表面的机油进行冲洗,在冲洗的过程中,还需要操作人员不断对零件进行翻动,才能使圆柱形零件清洗的更加充分,由于零件数量较大,清理过程长,极大的增加了工作者的工作量,并且大大提升了零件清理时长,从而因此后续的打包或者使用
[0019]本实用新型的有益效果是:在实际生产使用过程中当需要对圆柱形零件外表面进行去油处理时,工作人员可将需要清理的圆柱零件排放至放料机构内部,随后运行放料机构,使放料机构将零件排出放料机构内部,并落入滚动板上,随后圆柱形零件由滚动板高处滚动至低处,同时运行冲洗机构,使冲洗机构将清洗剂向零件表面进行喷洒,使圆柱零件在滚动的过程中外表面得到全面清理,当需要调节零件滚动速度时,可运行第一直线驱动件,使第一直线驱动件带动滚动板角度进行调节,从而改变滚动速度,零件外表面冲洗下的油污随着清洗剂一起通过漏水孔流进集污箱中进行收集,由此能够更加便捷高效的对圆柱形零件进行批量的清洗,使圆柱形零件在清理时更好的翻动,减少工作者的工作量,减少清理时长。
Smart Images

Figure CN224614514U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of degreasing technology for mechanical parts processing, and in particular to a degreasing device for cylindrical parts. Background Technology
[0002] The production process of a machine refers to the entire process of turning raw materials (or semi-finished products) into finished products. For machine production, this includes the transportation and storage of raw materials, production preparation, blank manufacturing, parts processing and heat treatment, product assembly and debugging, painting and packaging, etc. During the production of mechanical parts, a large amount of machine oil will adhere to the mechanical parts, so it is necessary to clean the machine oil on the mechanical parts. Among mechanical parts, cylindrical parts are one of the most important parts.
[0003] Traditional degreasing devices require washing the oil off the outer surface of cylindrical parts with a cleaning agent. During the washing process, operators need to constantly turn the parts over to ensure thorough cleaning. Due to the large number of parts and the long cleaning process, this greatly increases the workload of the workers and significantly extends the cleaning time, thus affecting subsequent packaging or use. Utility Model Content
[0004] (a) Technical problems to be solved
[0005] To address the aforementioned problems in the prior art, this utility model provides a degreasing device for cylindrical parts, which can more conveniently and efficiently clean cylindrical parts in batches, allowing the cylindrical parts to be turned over better during cleaning, reducing the workload of workers and the cleaning time.
[0006] (II) Technical Solution
[0007] To achieve the above objectives, the main technical solutions adopted by this utility model include:
[0008] A degreasing device for cylindrical parts includes a feeding mechanism, a rinsing mechanism, and a rolling mechanism. The rinsing mechanism is located above the rolling mechanism, and the feeding mechanism is connected to one end of the rolling mechanism.
[0009] The rolling mechanism includes a first linear drive, a sludge collection box, and a rolling plate. The rolling plate is inclinedly arranged on the upper part of the sludge collection box. One end of the rolling plate is rotatably connected to the sludge collection box. The first linear drive is drivenly connected to the other end of the rolling plate. The rolling plate is provided with a plurality of drainage holes. The feeding mechanism is connected to the side of the rolling plate with a higher inclination. The flushing mechanism is arranged above the rolling plate.
[0010] Furthermore, the feeding mechanism includes a feeding box and a blocking component. The feeding box is located on the side of the rolling plate with a higher inclination. The feeding box has an inlet at its upper part and an outlet on the side of the feeding box near the rolling plate. The blocking component is connected to the outlet. A material sliding ramp is provided on the bottom surface inside the feeding box.
[0011] Furthermore, the blocking assembly includes a second linear drive member and a baffle. The baffle is slidably connected to the outlet, and a second linear drive member is provided at each end of the outlet. The second linear drive member is linearly driven connected to the baffle.
[0012] Furthermore, the flushing mechanism includes a support, a liquid inlet, a main flow pipe, a branch pipe, and several sets of spraying components. Several sets of spraying components are arranged above the rolling plate. Each spraying component is connected to the support and is connected to one end of the main flow pipe through the branch pipe. The liquid inlet is provided at one end of the main flow pipe.
[0013] Furthermore, the spraying assembly includes a liquid outlet pipe and nozzles. The liquid outlet pipe is arranged parallel above the rolling plate and is connected to the bracket. One side of the liquid outlet pipe is connected to the diversion pipe, and a plurality of nozzles are arranged on the other side of the liquid outlet pipe.
[0014] Furthermore, it also includes a collection box, which is provided at the end of the rolling plate away from the discharge box.
[0015] Furthermore, it also includes a filter screen, which is installed inside the sludge collection box.
[0016] Furthermore, it also includes a drain outlet, which is provided at the bottom of the sludge collection box.
[0017] Furthermore, it also includes a PLC controller, which is electrically connected to the feeding mechanism, the rinsing mechanism and the rolling mechanism respectively.
[0018] (III) Beneficial Effects
[0019] The beneficial effects of this utility model are as follows: In actual production and use, when it is necessary to degrease the outer surface of cylindrical parts, the workers can discharge the cylindrical parts to be cleaned into the feeding mechanism, and then operate the feeding mechanism to discharge the parts into the feeding mechanism and drop them onto the rolling plate. The cylindrical parts then roll from the high point of the rolling plate to the low point. At the same time, the flushing mechanism is operated to spray the cleaning agent onto the surface of the parts, so that the outer surface of the cylindrical parts is thoroughly cleaned during the rolling process. When it is necessary to adjust the rolling speed of the parts, the first linear drive can be operated to adjust the angle of the rolling plate, thereby changing the rolling speed. The oil stains washed off the outer surface of the parts flow into the sludge collection box along with the cleaning agent through the drain hole for collection. This allows for more convenient and efficient batch cleaning of cylindrical parts, making the cylindrical parts tumble better during cleaning, reducing the workload of workers, and reducing the cleaning time. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the overall structure of the degreasing device for cylindrical parts according to an embodiment of the present invention;
[0021] Figure 2 This is a cross-sectional view of the overall structure of the degreasing device for cylindrical parts according to an embodiment of the present invention.
[0022] Figure 3 This is a schematic diagram of the rinsing mechanism of the degreasing device for cylindrical parts according to an embodiment of the present invention;
[0023] [Explanation of Labels in the Attached Image]
[0024] 1. Baffle plate; 2. Second linear drive component; 3. Liquid outlet pipe; 4. Nozzle; 5. Bracket; 6. Rolling plate; 7. Collection box; 8. Drain outlet; 9. Liquid inlet component; 10. Main flow pipe; 11. Diversion pipe; 12. Discharge box; 13. Sliding ramp; 14. Filter screen; 15. Sludge collection box; 16. First linear drive component. Detailed Implementation
[0025] To better explain and facilitate understanding of this utility model, the present utility model will be described in detail below with reference to the accompanying drawings and specific embodiments.
[0026] Please refer to Figures 1 to 3 As shown, the present invention provides a degreasing device for cylindrical parts, comprising a feeding mechanism, a rinsing mechanism, and a rolling mechanism. The rinsing mechanism is located above the rolling mechanism, and the feeding mechanism is connected to one end of the rolling mechanism.
[0027] The rolling mechanism includes a first linear drive 16, a sludge collection box 15, and a rolling plate 6. The rolling plate 6 is inclinedly arranged on the upper part of the sludge collection box 15. One end of the rolling plate 6 is rotatably connected to the sludge collection box 15. The first linear drive 16 is drivenly connected to the other end of the rolling plate 6. The rolling plate 6 is provided with a plurality of drainage holes. The material discharge mechanism is connected to the side of the rolling plate 6 with a higher inclination. The flushing mechanism is arranged above the rolling plate 6.
[0028] The working principle of this utility model is as follows: In actual production and use, when it is necessary to degrease the outer surface of a cylindrical part, the operator can discharge the cylindrical part to be cleaned into the feeding mechanism. Then, the feeding mechanism is operated to discharge the part into the feeding mechanism and onto the rolling plate 6. The cylindrical part then rolls from the high point to the low point of the rolling plate 6. At the same time, the flushing mechanism is operated to spray the cleaning agent onto the surface of the part, so that the outer surface of the cylindrical part is thoroughly cleaned during the rolling process. When it is necessary to adjust the rolling speed of the part, the first linear drive 16 can be operated to adjust the angle of the rolling plate 6, thereby changing the rolling speed. The oil stains washed off the outer surface of the part flow into the sludge collection box 15 along with the cleaning agent through the drain hole for collection.
[0029] Furthermore, the feeding mechanism includes a feeding box 12 and a blocking assembly. The feeding box 12 is provided on the side of the rolling plate 6 with a higher inclination. The feeding box 12 has an inlet on its upper part and an outlet on the side of the feeding box 12 near the rolling plate 6. The blocking assembly is connected to the outlet. The bottom surface inside the feeding box 12 is provided with a material sliding ramp 13.
[0030] As can be seen from the above description, when it is necessary to clean cylindrical parts in batches, the parts can be placed into the material box 12 through the inlet. After placement, the blocking component can be activated to release the obstruction of the outlet, allowing the parts to slide onto the rolling plate 6 via the material ramp 13 and roll down. At the same time, the flushing mechanism is activated to clean the passing parts, making the cleaning faster.
[0031] Furthermore, the blocking assembly includes a second linear drive member 2 and a baffle 1. The baffle 1 is slidably connected to the outlet. A second linear drive member 2 is provided at both ends of the outlet, and the second linear drive member 2 is linearly driven connected to the baffle 1.
[0032] As can be seen from the above description, when it is necessary to discharge the parts in the discharge box 12, the second linear drive 2 can be operated to drive the baffle 1 to rise, thereby removing the obstruction of the outlet and allowing the parts in the discharge box 12 to slide onto the rolling plate 6 through the sliding ramp 13 for rolling.
[0033] Furthermore, the flushing mechanism includes a support 5, a liquid guide 9, a main flow pipe 10, a branch pipe 11, and several sets of spraying components. Several sets of spraying components are arranged above the rolling plate 6. Each spraying component is connected to the support 5. Each spraying component is connected to one end of the main flow pipe 10 through the branch pipe 11. The liquid guide 9 is arranged at one end of the main flow pipe 10.
[0034] As can be seen from the above description, when it is necessary to remove oil stains from the outer surface of the parts, the parts can roll on the rolling plate 6 while the liquid guiding component 9 is running, so that the liquid guiding component 9 can introduce the cleaning agent into the inside of the branch pipe 11 through the main pipe 10, and then clean the rolling parts through several spraying components.
[0035] Furthermore, the spraying assembly includes a liquid outlet pipe 3 and a nozzle 4. The liquid outlet pipe 3 is arranged parallel above the rolling plate 6. The liquid outlet pipe 3 is connected to the bracket 5. One side of the liquid outlet pipe 3 is connected to the diversion pipe 11, and a plurality of nozzles 4 are arranged on the other side of the liquid outlet pipe 3.
[0036] As can be seen from the above description, when the parts are rolling on the rolling plate 6, the cleaning agent in the outlet pipe 3 is sprayed onto the parts through the nozzle 4, so that the cleaning agent dissolves the oil stains on the outer surface of the parts, and the oil stains are discharged into the sludge collection box 15 through the drain hole along with the cleaning agent.
[0037] Furthermore, it also includes a collection box 7, which is provided at the end of the rolling plate 6 away from the discharge box 12.
[0038] As can be seen from the above description, the parts that are easy to clean are rolled down by the rolling plate 6 into the collection box 7 for collection.
[0039] Furthermore, it also includes a filter screen 14, which is installed inside the sludge collection box 15.
[0040] As can be seen from the above description, when sewage flows into the sewage tank through the leakage hole, the sewage can be filtered through the filter screen 14, which blocks the iron filings in the sewage, thus enabling better sewage collection.
[0041] Furthermore, it also includes a drain outlet 8, which is provided at the lower part of the sludge collection box 15.
[0042] As can be seen from the above description, it is beneficial for sewage to be discharged from the outside of the device through the sewage outlet 8.
[0043] Furthermore, it also includes a PLC controller, which is electrically connected to the feeding mechanism, the rinsing mechanism and the rolling mechanism respectively.
[0044] As can be seen from the above description, it is beneficial to adjust the parameters of the cylindrical parts degreasing equipment through the PLC controller, and to make it more convenient for operators to operate the cylindrical parts degreasing equipment. Example 1
[0045] Please refer to Figures 1 to 3 A degreasing device for cylindrical parts includes a feeding mechanism, a rinsing mechanism, and a rolling mechanism. The rinsing mechanism is located above the rolling mechanism, and the feeding mechanism is connected to one end of the rolling mechanism.
[0046] The rolling mechanism includes a first linear drive 16, a sludge collection box 15, and a rolling plate 6. The rolling plate 6 is inclinedly arranged on the upper part of the sludge collection box 15. One end of the rolling plate 6 is rotatably connected to the sludge collection box 15. The first linear drive 16 is drivenly connected to the other end of the rolling plate 6. The rolling plate 6 is provided with a plurality of drainage holes. The material discharge mechanism is connected to the side of the rolling plate 6 with a higher inclination height. The flushing mechanism is arranged above the rolling plate 6.
[0047] To extend the degreasing time of cylindrical parts, a longer rolling plate can be installed to increase the stroke of the parts from the feeding mechanism to the collection box, thereby allowing the parts to be cleaned better.
[0048] Both sides of the other end of the rolling plate 6 are provided with a first linear drive member 16. One end of the first linear drive member 16 is rotatably connected to the bracket, and the other end of the first linear drive member 16 is rotatably connected to the other end of the rolling plate 6.
[0049] The lower part of the first linear drive member 16 is rotatably connected to the inside of the sludge collection box 15, and the upper part of the first linear drive member 16 is rotatably connected to the other end of the rolling plate 6.
[0050] The first linear drive component 16 is a hydraulic cylinder;
[0051] The feeding mechanism includes a feeding box 12 and a blocking assembly. The feeding box 12 is provided on the side of the rolling plate 6 with a higher inclination. The feeding box 12 has an inlet at the top and an outlet on the side of the feeding box 12 near the rolling plate 6. The blocking assembly is connected to the outlet. The bottom surface inside the feeding box 12 is provided with a material sliding ramp 13.
[0052] The blocking assembly includes a second linear drive 2 and a baffle 1. The baffle 1 is slidably connected to the outlet. A second linear drive 2 is provided at both ends of the outlet. The second linear drive 2 is linearly driven connected to the baffle 1.
[0053] The second linear drive component 2 is a cylinder;
[0054] The flushing mechanism includes a support 5, a liquid guide 9, a main flow pipe 10, a branch pipe 11, and several sets of spraying components. Several sets of spraying components are arranged above the rolling plate 6. All spraying components are connected to the support 5. All spraying components are connected to one end of the main flow pipe 10 through the branch pipe 11. The liquid guide 9 is arranged at one end of the main flow pipe 10.
[0055] The liquid inlet 9 is a water pump;
[0056] The spraying assembly includes a liquid outlet pipe 3 and a nozzle 4. The liquid outlet pipe 3 is arranged parallel above the rolling plate 6. The liquid outlet pipe 3 is connected to the bracket 5. One side of the liquid outlet pipe 3 is connected to the diversion pipe 11. Several nozzles 4 are arranged on the other side of the liquid outlet pipe 3.
[0057] It also includes a collection box 7, which is provided at the end of the rolling plate 6 away from the discharge box 12;
[0058] The filter screen 14 is provided with a through hole adapted to the first linear drive member 16, and the first linear drive member 16 passes through the through hole.
[0059] It also includes a filter screen 14, which is provided inside the sludge collection box 15;
[0060] It also includes a drain outlet 8, which is provided at the lower part of the sludge collection box 15;
[0061] It also includes a PLC controller, which is electrically connected to the feeding mechanism, the rinsing mechanism and the rolling mechanism respectively;
[0062] The PLC controller is model DATA-7311, and the PLC controller is electrically connected to the first linear drive 16, the second linear drive 2, and the liquid guide 9.
[0063] The above describes the basic principles, main features, and advantages of this utility model. All standard parts used in this utility model can be purchased from the market, and irregularly shaped parts can be customized according to the description and drawings. The specific connection methods for each part all adopt conventional methods such as bolts, rivets, and welding, which are mature technologies in the prior art. The machinery, parts, and equipment all adopt conventional models in the prior art, and the circuit connections adopt conventional connection methods in the prior art, which will not be detailed here.
[0064] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent modifications made based on the content of this utility model specification and drawings, or direct or indirect applications in related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A cylindrical part deoiling apparatus characterized by: It includes a feeding mechanism, a rinsing mechanism, and a rolling mechanism. The rinsing mechanism is located above the rolling mechanism, and the feeding mechanism is connected to one end of the rolling mechanism. The rolling mechanism includes a first linear drive, a sludge collection box, and a rolling plate. The rolling plate is inclinedly arranged on the upper part of the sludge collection box. One end of the rolling plate is rotatably connected to the sludge collection box. The first linear drive is drivenly connected to the other end of the rolling plate. The rolling plate is provided with a plurality of drainage holes. The feeding mechanism is connected to the side of the rolling plate with a higher inclination. The flushing mechanism is arranged above the rolling plate.
2. The cylindrical part de-oiling apparatus of claim 1, wherein: The feeding mechanism includes a feeding box and a blocking assembly. The feeding box is located on the side of the rolling plate with a higher inclination. The feeding box has an inlet at its upper part and an outlet on the side of the feeding box near the rolling plate. The blocking assembly is connected to the outlet. The bottom surface inside the feeding box has a material sliding ramp.
3. The cylindrical part de-oiling apparatus of claim 2, wherein: The blocking assembly includes a second linear drive member and a baffle. The baffle is slidably connected to the outlet. A second linear drive member is provided at each end of the outlet, and the second linear drive member is linearly driven connected to the baffle.
4. The degreasing equipment for cylindrical parts as described in claim 1, characterized in that: The flushing mechanism includes a support, a liquid inlet, a main flow pipe, a branch pipe, and several sets of spraying components. Several sets of spraying components are arranged above the rolling plate. Each spraying component is connected to the support and is connected to one end of the main flow pipe through the branch pipe. The liquid inlet is provided at one end of the main flow pipe.
5. The degreasing equipment for cylindrical parts as described in claim 4, characterized in that: The spraying assembly includes a liquid outlet pipe and nozzles. The liquid outlet pipe is arranged parallel above the rolling plate and is connected to the bracket. One side of the liquid outlet pipe is connected to the diversion pipe, and several nozzles are arranged on the other side of the liquid outlet pipe.
6. The degreasing equipment for cylindrical parts as described in claim 2, characterized in that: It also includes a collection box, which is provided at the end of the rolling plate away from the discharge box.
7. The degreasing equipment for cylindrical parts as described in claim 1, characterized in that: It also includes a filter screen, which is installed inside the sludge collection box.
8. The degreasing equipment for cylindrical parts as described in claim 1, characterized in that: It also includes a drain outlet, which is provided at the bottom of the sludge collection box.
9. The degreasing equipment for cylindrical parts as described in claim 1, characterized in that: It also includes a PLC controller, which is electrically connected to the feeding mechanism, the rinsing mechanism and the rolling mechanism respectively.