Wire releasing mechanism for continuous wire drawing machine

Abstract

This utility model relates to the field of metal processing technology, specifically a wire feeding mechanism for a continuous wire drawing machine, comprising a wire drawing assembly and an adjusting assembly. The wire drawing assembly includes a wire inlet, a table fixedly connected to the bottom of the wire inlet, a base fixedly connected to the bottom of the table, and a tailstock fixedly connected to the bottom of the table. This wire feeding mechanism optimizes the wire feeding process, improving the working efficiency and wire quality of the wire drawing machine. Through the cooperation of the drive wheel and the shifting wheel, the wire can be smoothly shifted, reducing the risk of wire breakage during the drawing process. Furthermore, the movable connection design of the fixed base and the alignment platform simplifies the adjustment and maintenance process of the equipment, reduces operational difficulty, and improves the service life and reliability of the equipment. The overall structural stability and durability provide a solid guarantee for continuous wire drawing operations, reducing production costs and improving economic efficiency.

Description

Technical Field

[0001] This utility model relates to the field of metal processing technology, specifically to a wire feeding mechanism for a continuous wire drawing machine. Background Technology

[0002] In modern industrial production, continuous wire drawing machines are indispensable equipment in the metal processing field. They produce wires of various specifications by stretching and refining metal wires. Traditional wire feeding mechanisms often face problems such as wire breakage, unstable tension, and complex adjustments when handling high-speed wire drawing or special materials. These problems not only affect production efficiency but may also lead to a decline in product quality and an increase in production costs. Existing wire feeding mechanisms often neglect precise control of wire tension in their design, making it difficult to maintain stable tension during high-speed wire drawing, thus affecting wire quality. In addition, the operation of traditional mechanisms during the switching and wire splicing processes is complex and requires frequent manual intervention, which not only reduces production efficiency but also increases operational risks. Therefore, a wire feeding mechanism for continuous wire drawing machines is proposed. Utility Model Content

[0003] (a) Technical problems to be solved

[0004] To address the shortcomings of existing technologies, this utility model provides a wire feeding mechanism for a continuous wire drawing machine, which has the advantages of smooth wire drawing and reduced wire breakage. It solves the problems that traditional wire feeding mechanisms often face when handling high-speed wire drawing or special materials, such as wire breakage, unstable tension, and complex adjustments.

[0005] (II) Technical Solution

[0006] To achieve the aforementioned goal of smooth wire drawing, this utility model provides the following technical solution:

[0007] A wire feeding mechanism for a continuous wire drawing machine includes a wire drawing assembly and an adjustment assembly;

[0008] The wire drawing assembly includes a wire inlet, a table fixedly connected to the bottom of the wire inlet, a base fixedly connected to the bottom of the table, a tailstock fixedly connected to the bottom of the table, a drive wheel movably connected to the output end of the wire inlet, a wire drawing structure movably connected to the other side of the drive wheel, an output end of a shift wheel movably connected to the right side of the drive wheel, an output end of a motor fixedly connected to the input end of the shift wheel, a wire receiving platform movably connected to one side of the wire drawing structure, and a wire outlet movably connected to one side of the wire receiving platform.

[0009] The adjustment assembly includes a fixed base and a calibration gear. The fixed base is fixedly connected to the table. A tightening disc is movably connected to the top of the calibration gear. A driven gear is movably connected to the bottom of the calibration gear. The driven gear is movably connected to the fixed base. The fixed base is movably connected to the calibration platform on the other side. A calibration motor is fixedly connected to the bottom of the calibration platform. The output end of the calibration motor is movably connected to the fixed base.

[0010] As a preferred technical solution of this utility model, the output ends of the drive wheel and the shift wheel are connected by a chain or belt drive to achieve smooth shifting of the wire during the wire drawing process.

[0011] As a preferred technical solution of this utility model, the tailstock is used to support the table and provide stable wire guidance, and its position is adjustable; the input end of the shift wheel is fixedly connected to the output end of the motor through gears, sprockets or other transmission mechanisms.

[0012] As a preferred technical solution of this utility model, the positioning gear and the tightening disc are fixedly connected by a keyway or bolts; the base is designed to have a structure with sufficient rigidity and stability.

[0013] As a preferred technical solution of this utility model, the calibration platform and the fixed base are movably connected by a sliding guide rail or other adjustable mechanism to facilitate position adjustment.

[0014] As a preferred technical solution of this utility model, the positioning motor is fixedly connected to the bottom of the positioning platform by bolts or other fasteners to achieve precise control of the positioning platform position.

[0015] (III) Beneficial Effects

[0016] Compared with the prior art, the present invention provides a wire feeding mechanism for a continuous wire drawing machine, which has the following advantages:

[0017] The design of this wire feeding mechanism optimizes the wire feeding process, improving the working efficiency of the wire drawing machine and the quality of the wire. Through the cooperation of the drive wheel and the shifting wheel, the wire can be smoothly shifted, reducing the risk of wire breakage during the drawing process. Precise control of the drawing structure ensures uniform wire stretching, improving the consistency of the finished product. The design of the adjustment components makes tension control more flexible, adapting to different wire materials and process requirements, thereby ensuring wire stability and drawing quality. Furthermore, the movable connection design of the fixed base and the alignment platform simplifies the equipment adjustment and maintenance process, reduces operational difficulty, and improves the equipment's service life and reliability. The overall structural stability and durability provide a solid guarantee for continuous wire drawing operations, reducing production costs and improving economic efficiency. Attached Figure Description

[0018] Figure 1This is a schematic front view of the structure of this utility model;

[0019] Figure 2 This is a top view illustrating the structure of this utility model;

[0020] Figure 3 This is a schematic side view of the structure of this utility model.

[0021] In the diagram: 1. Base; 2. Table; 3. Motor; 4. Wire inlet; 5. Tightening disc; 6. Alignment gear; 7. Driven gear; 8. Fixed seat; 9. Wire drawing structure; 10. Drive wheel; 11. Tailstock; 12. Alignment motor; 13. Wire outlet; 14. Alignment platform; 15. Wire receiving platform; 16. Shift wheel. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] In the description of this utility model, it should be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0024] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0025] Please see Figure 1-3 A wire feeding mechanism for a continuous wire drawing machine includes a wire drawing assembly and an adjustment assembly;

[0026] The wire drawing assembly includes a wire inlet 4, a table 2 fixedly connected to the bottom of the wire inlet 4, a base 1 fixedly connected to the bottom of the table 2, a tailstock 11 fixedly connected to the bottom of the table 2, a drive wheel 10 movably connected to the output end of the wire inlet 4, a wire drawing structure 9 movably connected to the other side of the drive wheel 10, an output end of a shift wheel 16 movably connected to the right side of the drive wheel 10, an output end of a motor 3 fixedly connected to the input end of the shift wheel 16, a wire receiving platform 15 movably connected to one side of the wire drawing structure 9, and a wire outlet 13 movably connected to one side of the wire receiving platform 15.

[0027] The adjustment assembly includes a fixed base 8 and a calibration gear 6. The fixed base 8 is fixedly connected to the table 2. A tightening disc 5 is movably connected to the top of the calibration gear 6, and a driven gear 7 is movably connected to the bottom of the calibration gear 6. The driven gear 7 is movably connected to the fixed base 8. The fixed base 8 is movably connected to the calibration platform 14 on the other side. A calibration motor 12 is fixedly connected to the bottom of the calibration platform 14, and the output end of the calibration motor 12 is movably connected to the fixed base 8.

[0028] In this embodiment, the output ends of the drive wheel 10 and the shift wheel 16 are connected by a chain or belt drive to achieve smooth shifting of the wire during the wire drawing process; the table 2 provides a flat working platform for the wire feeding mechanism and is fixedly connected to the base 1, which provides a stable foundation for the entire mechanism.

[0029] In this embodiment, the tailstock 11 is used to support the table 2 and provide stable wire guidance, and its position is adjustable; the input end of the shift wheel 16 is fixedly connected to the output end of the motor 3 through gears, sprockets or other transmission mechanisms, the wire inlet 4 serves as the starting point for the wire to enter the system, and its bottom is fixedly connected to the table 2 to ensure stable wire input; the tailstock 11 is located at the bottom of the table 2 to support the wire and maintain its tension, ensuring stability and straightness of the wire during the wire drawing process.

[0030] In this embodiment, the fixed base 8 is movably connected to the alignment platform 14. The bottom of the alignment platform 14 is fixedly connected to the alignment motor 12, and its output end is movably connected to the fixed base 8. The tension is precisely adjusted by driving the motor. The alignment motor 12 is used to control the position of the alignment platform 14, thereby adjusting the tension of the entire wire feeding mechanism to ensure that the wire maintains appropriate tension during the wire drawing process. The alignment gear 6 is fixedly connected to the tightening disc 5 by a keyway or bolts. The base 1 is designed with a structure with sufficient rigidity and stability. The wire receiving platform 15 is movably connected to a wire outlet 13 on one side for outputting the wire after the wire drawing process, ensuring continuous output of the wire.

[0031] In this embodiment, the alignment platform 14 and the fixed base 8 are movably connected by a sliding guide rail or other adjustable mechanism to facilitate position adjustment. The wire drawing structure 9 is the core part of the wire feeding mechanism, which is responsible for stretching and refining the wire. A wire receiving platform 15 is movably connected to one side of the wire drawing structure 9 for splicing the wire during the wire drawing process.

[0032] In this embodiment, the fixed seat 8 in the adjustment assembly is fixedly connected to the table 2, providing stable support for the positioning gear 6 and the driven gear 7; the top of the positioning gear 6 is connected to the tightening disc 5 through a movable connection, used to adjust the tension of the filament; the bottom of the positioning gear 6 is movably connected to the driven gear 7, and the driven gear 7 is movably connected to the fixed seat 8, together forming a tension adjustment system; the design of the driven gear 7 allows it to automatically adjust its position according to the actual tension of the filament; the positioning motor 12 is fixedly connected to the bottom of the positioning platform 14 through bolts or other fasteners, realizing precise control of the position of the positioning platform 14; the driving wheel 10 is located at the output end of the filament inlet 4, receives the filament through a movable connection, and transmits it to the drawing structure 9; the rotation of the driving wheel 10 is driven by the output end of the shift wheel 16, while the input end of the shift wheel 16 is directly driven by the output end of the motor 3, realizing effective traction of the filament.

[0033] Working principle:

[0034] This continuous wire drawing machine uses a wire feeding mechanism that achieves stable wire feeding and tension control through a series of carefully designed components and connections. The wire inlet 4 receives the raw wire and is fixedly connected to the table 2 at the bottom to ensure stable wire input. The table 2 is fixedly connected to the base 1, providing a stable foundation for the entire mechanism. The drive wheel 10 receives the wire and is connected to the shift wheel 16 via a chain or belt drive to achieve smooth wire shifting. The shift wheel 16 is driven by the motor 3, ensuring power supply for the shifting process. The wire drawing structure 9 stretches and refines the wire, the wire receiving platform 15 is used for wire splicing, and the wire outlet 13 is responsible for outputting the processed wire. The fixed seat 8 and the alignment platform 14 in the adjustment assembly are movably connected and work with the alignment motor 12 to achieve precise control of wire tension. The combination of the alignment gear 6 and the driven gear 7 constitutes the tension adjustment system, which automatically adjusts its position to adapt to different tension requirements.

[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A wire feeding mechanism for a continuous wire drawing machine, comprising a wire drawing assembly and an adjusting assembly; Its features are: The wire drawing assembly includes a wire inlet, a table fixedly connected to the bottom of the wire inlet, a base fixedly connected to the bottom of the table, a tailstock fixedly connected to the bottom of the table, a drive wheel movably connected to the output end of the wire inlet, a wire drawing structure movably connected to the other side of the drive wheel, an output end of a shift wheel movably connected to the right side of the drive wheel, an output end of a motor fixedly connected to the input end of the shift wheel, a wire receiving platform movably connected to one side of the wire drawing structure, and a wire outlet movably connected to one side of the wire receiving platform. The adjustment assembly includes a fixed base and a calibration gear. The fixed base is fixedly connected to the table. A tightening disc is movably connected to the top of the calibration gear. A driven gear is movably connected to the bottom of the calibration gear. The driven gear is movably connected to the fixed base. The fixed base is movably connected to the calibration platform on the other side. A calibration motor is fixedly connected to the bottom of the calibration platform. The output end of the calibration motor is movably connected to the fixed base.

2. The wire feeding mechanism for a continuous wire drawing machine according to claim 1, characterized in that: The output ends of the drive wheel and the shift wheel are connected by a chain or belt drive to achieve smooth shifting of the wire during the wire drawing process.

3. The wire feeding mechanism for a continuous wire drawing machine according to claim 1, characterized in that: The tailstock is used to support the table and provide stable wire guidance, and its position is adjustable; the input end of the shift wheel is fixedly connected to the output end of the motor through a transmission mechanism.

4. The wire feeding mechanism for a continuous wire drawing machine according to claim 1, characterized in that: The alignment gear and the tightening disc are fixedly connected by keyways or bolts; the base is designed with a structure that has sufficient rigidity and stability.

5. The wire feeding mechanism for a continuous wire drawing machine according to claim 1, characterized in that: The calibration platform and the fixed base are connected by an adjustable mechanism to facilitate position adjustment.

6. The wire feeding mechanism for a continuous wire drawing machine according to claim 1, characterized in that: The positioning motor is fixedly connected to the bottom of the positioning platform with fasteners, enabling precise control of the positioning platform's position.

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