Cylindrical battery lug bending device with pressing mechanism

CN224614816UActive Publication Date: 2026-08-11HENAN HONGLI NEW ENERGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-07-08
Publication Date
2026-08-11

AI Technical Summary

Technical Problem

[0002]圆柱电池是人们日常生活中普遍使用的一种电池,如遥控器、电子钟等各种电子数码产品中均需要用到圆柱电池,在圆柱电池的加工过程中,需要经过折弯装置对极耳进行折弯处理,但是现有的折弯装置在折弯结束后需要人工手动上下料,而不便于进行自动连续折弯处理,导致工作效率不佳

Benefits of technology

[0014]通过输送机对圆柱电池进行输送,直至第一个圆柱电池移动到红外线发射器与红外线接收器之间,使得红外线接收器无法接收到红外线发射器所发射的红外线,红外线接收器会将信息反馈给控制面板,进而控制两个第二气缸推动两个限位夹爪相向移动,进而便于对圆柱电池进行限位夹持,并控制第一气缸推动移动板向下移动,使得两个安装座均套在电池极耳的表面,再通过两个第三气缸推动两个压紧块移动,进而对电池极耳的底部和顶部进行压紧处理,再通过电动伸缩杆推动第三铰接座移动,进而推动上模板以第一铰接座为轴心转动,进而对电池极耳进行折弯处理,然后控制各机构复位,并控制输送机继续工作,直至下一个圆柱电池移动到红外线发射器与红外线接收器之间时,重复上述操作,进而实现对若干个圆柱电池极耳的连续折弯处理,从而提高工作效率。

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Abstract

This utility model discloses a cylindrical battery production tab bending device with a clamping mechanism, including a conveyor. A mounting seat is fixedly installed at the middle of the top of the conveyor. This cylindrical battery production tab bending device with a clamping mechanism transports cylindrical batteries through the conveyor until the first cylindrical battery moves between the infrared transmitter and the infrared receiver, so that the infrared receiver cannot receive the infrared light emitted by the infrared transmitter. The infrared receiver will feed back the information to the control panel, which will then control two second cylinders to push two limiting claws to move towards each other, thereby facilitating the clamping of the cylindrical battery. It will also control the first cylinder to push the moving plate downward, so that both mounting seats are fitted onto the surface of the battery tab. Then, two third cylinders will push two clamping blocks to move, thereby clamping the bottom and top of the battery tab.
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Description

Technical Field

[0001] This utility model relates to the field of cylindrical battery production technology, specifically to a cylindrical battery production tab bending device with a pressing mechanism. Background Technology

[0002] Cylindrical batteries are a common type of battery used in daily life. They are used in various electronic digital products such as remote controls and electronic clocks. During the processing of cylindrical batteries, the tabs need to be bent by a bending device. However, existing bending devices require manual loading and unloading after bending, which is not convenient for automatic continuous bending and results in poor work efficiency.

[0003] To address the aforementioned issues, a cylindrical battery production tab bending device with a clamping mechanism is proposed. Utility Model Content

[0004] The purpose of this invention is to provide a cylindrical battery production tab bending device with a clamping mechanism to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a cylindrical battery production tab bending device with a pressing mechanism, comprising a conveyor, a mounting seat fixedly disposed at the middle of the top of the conveyor, a first cylinder fixedly mounted on the top of the inner side of the mounting seat, a movable plate fixedly connected to the movable end of the first cylinder, a connecting plate fixedly disposed on one side of the bottom of the movable plate, a fixing block fixedly disposed on the bottom of the inner side of the connecting plate, a lower template fixedly connected to the end of the fixing block away from the connecting plate, and a top of the lower template fixedly disposed with... A first hinge seat is hinged to an upper template at its top. A second hinge seat is fixedly installed on the top of the inner side of the connecting plate. An electric telescopic rod is hinged to the middle of the second hinge seat. A third hinge seat is hinged to the movable end of the electric telescopic rod. The third hinge seat is fixedly connected to the upper template. Mounting seats are fixedly installed on the inner sides of both the lower and upper templates. A third cylinder is fixedly installed on the middle of the outer sides of both mounting seats. The movable ends of the two third cylinders extend into the interior of the two mounting seats and are fixedly connected to clamping blocks.

[0006] Cylindrical batteries are conveyed via a conveyor until the first battery moves between the infrared transmitter and receiver, preventing the receiver from receiving the infrared radiation emitted by the transmitter. The receiver then sends this information to the control panel, which in turn controls two second cylinders to move two limiting grippers towards each other, thus securing the battery. Simultaneously, a first cylinder moves a moving plate downwards, placing both mounting seats onto the battery tabs. Two third cylinders then move two clamping blocks to press the bottom and top of the battery tabs. An electric telescopic rod moves a third hinge, causing the upper template to rotate around the first hinge, bending the battery tabs. The system then resets, and the conveyor continues operating until the next battery moves between the transmitter and receiver. This process is repeated, allowing for continuous bending of multiple battery tabs and improving efficiency.

[0007] Preferably, protective pads are fixedly connected to the side of each of the two clamping blocks away from the third cylinder, and the protective pads help to protect the battery tabs.

[0008] Preferably, an infrared transmitter and an infrared receiver are fixedly installed on the bottom of both sides of the inner wall of the mounting base, with the infrared transmitter and the infrared receiver facing each other, and the infrared receiver receiving the infrared rays emitted by the infrared transmitter.

[0009] Preferably, a second cylinder is fixedly installed in the middle of both sides of the inner wall of the mounting seat, and the movable ends of the two second cylinders are fixedly connected to limit grippers. The two limit grippers are pushed to move towards each other by the two second cylinders, thereby facilitating the limit clamping of the cylindrical battery.

[0010] Preferably, guide seats are fixedly provided at both ends of the movable plate, and guide rods are inserted through the middle of the two guide seats. The top ends of the two guide rods are fixedly connected to the mounting base. The cooperation between the two guide seats and the two guide rods facilitates the stable movement of the movable plate.

[0011] Preferably, a through hole is provided in the middle of the bottom of both sides of the mounting base, and a guide strip is fixedly provided on both sides of the two through holes. The four guide strips facilitate the precise guidance of the cylindrical battery.

[0012] Preferably, a control panel is fixedly installed on the front of the mounting base, and the coordinated operation of each mechanism is controlled through the control panel.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] Cylindrical batteries are conveyed via a conveyor until the first battery moves between the infrared transmitter and receiver, preventing the receiver from receiving the infrared radiation emitted by the transmitter. The receiver then sends this information to the control panel, which in turn controls two second cylinders to move two limiting grippers towards each other, thus securing the battery. Simultaneously, a first cylinder moves a moving plate downwards, placing both mounting seats onto the battery tabs. Two third cylinders then move two clamping blocks to press the bottom and top of the battery tabs. An electric telescopic rod moves a third hinge, causing the upper template to rotate around the first hinge, bending the battery tabs. The system then resets, and the conveyor continues operating until the next battery moves between the transmitter and receiver. This process is repeated, allowing for continuous bending of multiple battery tabs and improving efficiency. Attached Figure Description

[0015] Figure 1 This is a perspective view of the present utility model;

[0016] Figure 2 This is a front sectional view of the present invention;

[0017] Figure 3 This is a side sectional view of the mounting base of this utility model;

[0018] Figure 4 This is an enlarged view of part A of this utility model.

[0019] In the diagram: 1. Conveyor; 2. Mounting seat; 3. First cylinder; 4. Moving plate; 5. Guide rod; 6. Guide seat; 7. Second cylinder; 8. Limiting gripper; 9. Infrared transmitter; 10. Infrared receiver; 11. Connecting plate; 12. Fixing block; 13. Lower template; 14. First hinge seat; 15. Upper template; 16. Second hinge seat; 17. Electric telescopic rod; 18. Third hinge seat; 19. Mounting seat; 20. Third cylinder; 21. Clamping block; 22. Protective pad; 23. Through hole; 24. Guide strip; 25. Control panel. Detailed Implementation

[0020] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0021] Please see Figure 1-4This utility model provides a cylindrical battery production tab bending device with a pressing mechanism, including a conveyor 1, a mounting base 2 fixedly disposed at the middle of the top of the conveyor 1, a first cylinder 3 fixedly mounted on the top of the inner side of the mounting base 2, a movable plate 4 fixedly connected to the movable end of the first cylinder 3, a connecting plate 11 fixedly disposed on one side of the bottom of the movable plate 4, a fixing block 12 fixedly disposed on the bottom of the inner side of the connecting plate 11, a lower template 13 fixedly connected to the end of the fixing block 12 away from the connecting plate 11, and a first hinge seat 14 fixedly disposed at the top of the lower template 13. The top of the seat 14 is hinged to the upper template 15. A second hinge seat 16 is fixedly installed on the top of the inner side of the connecting plate 11. An electric telescopic rod 17 is hinged to the middle of the second hinge seat 16. A third hinge seat 18 is hinged to the movable end of the electric telescopic rod 17. The third hinge seat 18 is fixedly connected to the upper template 15. Mounting seats 19 are fixedly installed on the inner side of both the lower template 13 and the upper template 15. A third cylinder 20 is fixedly installed on the middle of the outer side of each of the two mounting seats 19. The movable ends of the two third cylinders 20 extend into the interior of the two mounting seats 19 and are fixedly connected to clamping blocks. 21. The cylindrical battery is conveyed by the conveyor 1 until the first cylindrical battery moves between the infrared transmitter 9 and the infrared receiver 10, so that the infrared receiver 10 can no longer receive the infrared light emitted by the infrared transmitter 9. The infrared receiver 10 will feed back the information to the control panel 25, which will then control the two second cylinders 7 to push the two limiting claws 8 to move towards each other, thereby facilitating the limiting clamping of the cylindrical battery. The control panel 25 will also control the first cylinder 3 to push the moving plate 4 downward, so that the two mounting seats 19 are both fitted onto the surface of the battery tabs. Then, the two second cylinders 7 will push the moving plate 4 downward, so that the two mounting seats 19 are fitted onto the surface of the battery tabs. Three cylinders 20 push two clamping blocks 21 to move, thereby clamping the bottom and top of the battery tabs. Then, the electric telescopic rod 17 pushes the third hinge seat 18 to move, thereby pushing the upper template 15 to rotate around the first hinge seat 14 as the axis, thus bending the battery tabs. Then, the mechanisms are controlled to reset, and the conveyor 1 is controlled to continue working until the next cylindrical battery moves between the infrared transmitter 9 and the infrared receiver 10. The above operation is repeated, thereby realizing the continuous bending of several cylindrical battery tabs, thus improving work efficiency.

[0022] Protective pads 22 are fixedly connected to the side of the two clamping blocks 21 away from the third cylinder 20. Infrared transmitters 9 and infrared receivers 10 are fixedly installed at the bottom of both sides of the inner wall of the mounting base 2, respectively. The infrared transmitters 9 and infrared receivers 10 are arranged facing each other. Second cylinders 7 are fixedly installed in the middle of both sides of the inner wall of the mounting base 2. Limiting claws 8 are fixedly connected to the movable ends of the two second cylinders 7.

[0023] In use, the protective pad 22 is set to protect the battery tabs. The infrared receiver 10 receives the infrared rays emitted by the infrared transmitter 9. The two second cylinders 7 push the two limiting claws 8 to move towards each other, thereby facilitating the limiting clamping of the cylindrical battery.

[0024] Guide seats 6 are fixedly installed at both ends of the movable plate 4. Guide rods 5 are inserted through the middle of the two guide seats 6. The top ends of the two guide rods 5 are fixedly connected to the mounting base 2. Through holes 23 are opened in the middle of the bottom ends on both sides of the mounting base 2. Guide strips 24 are fixedly installed on both sides of the two through holes 23. A control panel 25 is fixedly installed on the front of the mounting base 2.

[0025] In use, the two guide seats 6 and the two guide rods 5 are respectively set to facilitate the stable movement of the moving plate 4, the four guide bars 24 are set to facilitate the precise guidance of the cylindrical battery, and the control panel 25 controls the coordinated operation of each mechanism.

[0026] In this embodiment, the cylindrical battery is conveyed by conveyor 1 until the first cylindrical battery moves between the infrared transmitter 9 and the infrared receiver 10, preventing the infrared receiver 10 from receiving the infrared light emitted by the transmitter 9. The infrared receiver 10 then feeds this information back to the control panel 25, which in turn controls the two second cylinders 7 to push the two limiting grippers 8 to move towards each other, thus facilitating the limiting and clamping of the cylindrical battery. Simultaneously, the first cylinder 3 pushes the moving plate 4 downwards, so that both mounting seats 19 are fitted onto the surface of the battery tabs. Two third cylinders 20 push two clamping blocks 21 to move, thereby clamping the bottom and top of the battery tabs. Then, the electric telescopic rod 17 pushes the third hinge seat 18 to move, thereby pushing the upper template 15 to rotate around the first hinge seat 14 as the axis, thus bending the battery tabs. Then, the mechanisms are controlled to reset, and the conveyor 1 is controlled to continue working until the next cylindrical battery moves between the infrared transmitter 9 and the infrared receiver 10. The above operation is repeated, thereby realizing the continuous bending of several cylindrical battery tabs, thereby improving work efficiency.

[0027] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A cylindrical battery production tab bending device with a clamping mechanism, comprising a conveyor (1), characterized in that: A mounting base (2) is fixedly installed at the middle of the top of the conveyor (1). A first cylinder (3) is fixedly installed on the top of the inner side of the mounting base (2). A movable plate (4) is fixedly connected to the movable end of the first cylinder (3). A connecting plate (11) is fixedly installed on one side of the bottom of the movable plate (4). A fixing block (12) is fixedly installed at the bottom of the inner side of the connecting plate (11). A lower template (13) is fixedly connected to the end of the fixing block (12) away from the connecting plate (11). A first hinge seat (14) is fixedly installed at the top of the lower template (13). An upper template (15) is hinged to the top of the first hinge seat (14). A second hinge seat (16) is fixedly installed on the top of the inner side of the connecting plate (11). An electric telescopic rod (17) is hinged to the middle of the second hinge seat (16). A third hinge seat (18) is hinged to the movable end of the electric telescopic rod (17). The third hinge seat (18) is fixedly connected to the upper template (15). Mounting seats (19) are fixedly installed on the inner side of the lower template (13) and the inner side of the upper template (15). A third cylinder (20) is fixedly installed on the middle of the outer side of the two mounting seats (19). The movable ends of the two third cylinders (20) extend into the interior of the two mounting seats (19) and are fixedly connected to a clamping block (21).

2. The cylindrical battery production tab bending device with a clamping mechanism according to claim 1, characterized in that: Protective pads (22) are fixedly connected to the side of each of the two clamping blocks (21) away from the third cylinder (20).

3. The cylindrical battery production tab bending device with a clamping mechanism according to claim 1, characterized in that: An infrared transmitter (9) and an infrared receiver (10) are fixedly installed on the bottom of both sides of the inner wall of the mounting base (2), with the infrared transmitter (9) and the infrared receiver (10) facing each other.

4. The cylindrical battery production tab bending device with a clamping mechanism according to claim 1, characterized in that: The second cylinder (7) is fixedly installed in the middle of both sides of the inner wall of the mounting seat (2), and the movable ends of the two second cylinders (7) are fixedly connected to the limit grippers (8).

5. A cylindrical battery production tab bending device with a clamping mechanism according to claim 1, characterized in that: The movable plate (4) is fixedly provided with guide seats (6) at both ends, and guide rods (5) are inserted through the middle of the two guide seats (6). The top ends of the two guide rods (5) are fixedly connected to the mounting base (2).

6. The cylindrical battery production tab bending device with a clamping mechanism according to claim 1, characterized in that: The mounting base (2) has through holes (23) at the middle of the bottom of both sides, and guide strips (24) are fixedly installed on both sides of the two through holes (23).

7. A cylindrical battery production tab bending device with a clamping mechanism according to claim 1, characterized in that: The control panel (25) is fixedly installed on the front of the mounting base (2).