Aluminum stamping device for aluminum industry

Abstract

This utility model discloses an aluminum stamping device for the aluminum industry, relating to the field of stamping forming technology, including a feeding component; one end of the feeding component is fixedly installed with a stamping component; the end of the stamping component away from the feeding component is fixedly installed with a cutting component; the stamping component includes a second worktable; multiple support columns are fixedly installed on the top of the second worktable; a fixed plate is fixedly installed on the top of the support columns; the push rod of the upper electric push cylinder passes through the fixed plate and is fixedly installed with an upper stamping plate; the upper stamping plate is slidably installed with the support columns through a sliding sleeve; through the cooperation between the first drive motor and the connecting belt, the automatic feeding effect of aluminum material on the rotating shaft is achieved. First, it bypasses the tensioning roller, and the tensioning roller effectively adjusts the tension of the coil material during feeding, thereby ensuring the stamping quality. Then, the aluminum material is transferred to the support plate through multiple transmission rollers. Through the cooperation between the support plate and the pressure plate, the clamping effect of one end of the aluminum material during stamping is achieved, preventing the aluminum material from automatically moving forward.

Description

Technical Field

[0001] This utility model specifically relates to the field of stamping technology, and more specifically to an aluminum stamping device for the aluminum industry. Background Technology

[0002] Aluminum plays an important role in modern industry, and its applications are becoming increasingly widespread, ranging from aerospace and automobile manufacturing to building decoration and electronic equipment. As one of the key processes in aluminum product forming, the performance and technical level of aluminum stamping equipment have a crucial impact on the quality, production efficiency, and cost of aluminum products.

[0003] Currently, when stamping aluminum products, the aluminum material is usually cut into the required size first, and then stamped into the product using a stamping device. This makes the stamping process relatively cumbersome. Furthermore, the initial cutting may result in the cut size not being sufficient for stamping, leading to waste of raw materials. In addition, traditional stamping devices typically require manual loading of each piece, and manual unloading after stamping, which is time-consuming and cannot effectively meet the needs of large-scale production.

[0004] A search revealed that Chinese Patent Publication No. CN202121767583.2 discloses an aluminum stamping device for aluminum profiles; it includes a base, four support seats symmetrically installed at the bottom of the base, a gantry-shaped stamping seat installed at the top of the base, a hydraulic cylinder installed at the top of the stamping seat, a stamping rod installed at the bottom end of the hydraulic cylinder, the stamping rod penetrating the stamping seat, a stamping block installed at the bottom end of the stamping rod, a sliding mechanism installed on one side of the outer wall of the stamping seat, a first telescopic rod installed on one side of the outer wall of the sliding mechanism, a second telescopic rod installed at the bottom of the first telescopic rod, and a de-adhesive roller installed at the bottom of the second telescopic rod;

[0005] When stamping aluminum, the device in the aforementioned patent requires adjusting the position between the workpiece and the stamping block each time. When there is a misalignment between the workpiece and the stamping block, the processing quality of the workpiece will be affected. Furthermore, the device in the aforementioned patent cannot effectively achieve continuous operation. When the workpiece is heated or otherwise processed, the stamping device is idle, which affects work efficiency. Utility Model Content

[0006] The purpose of this utility model is to provide an aluminum stamping device for the aluminum industry. In this device, the automatic feeding of aluminum material is achieved through a material feeding assembly, which can effectively improve production efficiency and avoid the device being idle during processing. During the aluminum material transmission process, the positioning plate and limit block effectively ensure that the aluminum material is always on a horizontal plane, ensuring the consistency of the product during stamping. After stamping, the pneumatic gripper moves forward to pull the aluminum material, pulling the stamped aluminum material between the upper and lower cutting blades for cutting. This solves the problems mentioned in the background art.

[0007] To achieve the above objectives, this utility model provides the following technical solution:

[0008] An aluminum stamping device for the aluminum industry includes a feeding assembly; one end of the feeding assembly is fixedly installed with a stamping assembly; the end of the stamping assembly away from the feeding assembly is fixedly installed with a cutting assembly; wherein, the stamping assembly includes a second worktable; a plurality of support columns are fixedly installed on the top of the second worktable; a fixing plate is fixedly installed on the top of the support columns; an upper electric push cylinder is fixedly installed on the fixing plate; the push rod of the upper electric push cylinder passes through the fixing plate and is fixedly installed with an upper stamping plate; the upper stamping plate is slidably installed with the support columns through a sliding sleeve; by moving the upper stamping plate downward, it cooperates with the top of the lower stamping die to achieve the stamping and forming of aluminum material;

[0009] The second workbench is equipped with a mounting frame; a lower electric push cylinder is fixedly mounted at the bottom of the mounting frame; a lower stamping die is fixedly mounted on the push rod of the lower electric push cylinder; positioning plates are fixedly mounted at both ends of the top of the second workbench; limit blocks are detachably mounted at both ends of the positioning plates. By setting positioning plates on both sides of the support column, it is effectively ensured that the aluminum material is always on the same plane during transmission and stamping, thereby ensuring consistency during aluminum material stamping. By adjusting the distance between the two limit blocks, the limiting effect of aluminum materials of different sizes can be achieved.

[0010] As a further technical solution of this utility model, the cutting component includes a third workbench; the third workbench has an inclined material discharge plate inside; two symmetrical slide rails are fixedly installed on the top of the third workbench; the slide rails are located on both sides of the material discharge plate; an adjusting frame and a slide are movably installed on the slide rails; two symmetrical pneumatic grippers are fixedly installed on the adjusting frame; the two pneumatic grippers move back and forth along the slide rails through the adjusting frame to achieve the effect of pulling the stamped aluminum material.

[0011] As a further technical solution of this utility model, an L-shaped push plate is fixedly installed at one end of the adjustment frame; the other end of the L-shaped push plate is movably installed with a lead screw; the lead screw is installed below the top horizontal plate of the third workbench through a shaft bearing; and one end of the lead screw is fixedly installed with a second drive motor.

[0012] As a further technical solution of this utility model, a second electric push cylinder is fixedly installed on the top horizontal plate of the slide; an upper cutting blade is fixedly installed on the push rod of the second electric push cylinder; a third electric push cylinder is fixedly installed on the bottom horizontal plate of the slide; and a lower cutting blade is fixedly installed on the push rod of the third electric push cylinder.

[0013] As a further technical solution of this utility model, the feeding assembly includes a first workbench; a rotating shaft is movably installed between the side walls on both sides of the first workbench, one end of the rotating shaft is connected to the output shaft of the first drive motor through a connecting belt, and a roll of material is placed on the rotating shaft.

[0014] As a further technical solution of this utility model, a tensioning roller is installed on one side of the rotating shaft through a support rod; multiple transmission rollers are installed on the top of the first worktable through a bearing with a seat; a support plate is fixedly installed on one end of the first worktable near the second worktable; the support plate is flush with the two positioning plates; a pressure plate is provided on the top of the support plate; the pressure plate is fixedly installed with the first electric push cylinder.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] 1. In use, the aluminum coil is placed on a rotating shaft. Through the cooperation between the first drive motor and the connecting belt, the aluminum is automatically fed onto the rotating shaft. During the feeding of the aluminum, the coil first passes around the tension roller. The tension roller effectively adjusts the tension of the coil during feeding to avoid wrinkles or unevenness on the surface, thereby ensuring the quality of stamping. The aluminum is then transferred to the support plate through multiple transmission rollers. Through the cooperation between the support plate and the pressure plate, the aluminum is clamped at one end during stamping, preventing the aluminum from being automatically conveyed forward.

[0017] 2. In this utility model, when stamping aluminum material, the upper electric push cylinder drives the upper stamping plate and the lower electric push cylinder drive the lower stamping die to move simultaneously. Through the cooperation of the upper stamping plate and the lower stamping die support, the aluminum material is effectively stamped and formed. After stamping is completed, the pneumatic gripper moves forward to clamp one end of the aluminum material, and then moves backward to pull the stamped aluminum material to the third worktable.

[0018] 3. In this utility model, after the aluminum material is pulled into place, the upper cutting blade is moved downward by the second electric push cylinder, and the lower cutting blade is moved upward by the third electric push cylinder, which effectively cuts the aluminum material. The cut aluminum material falls onto the discharge plate for conveying and collection.

[0019] 4. In this utility model, when the pneumatic gripper is working, the second drive motor drives the lead screw to realize the L-shaped push plate to drive the adjusting frame to slide back and forth along the slide rail. When moving forward, it realizes the clamping of the end of the aluminum material. Then, by reversing the lead screw, the L-shaped push plate drives the adjusting frame to move backward, thereby effectively pulling the aluminum material backward, thus pulling the stamped aluminum material to the side of the upper and lower cutting blades, and then performing the forming and cutting of the aluminum material. Attached Figure Description

[0020] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0021] Figure 2 This utility model Figure 1 The main view.

[0022] Figure 3 This utility model Figure 1 Another perspective structural diagram.

[0023] Figure 4 This utility model Figure 3 A breakdown diagram.

[0024] Figure 5 This utility model Figure 4 Another structural diagram of the loading and unloading assembly.

[0025] Figure 6 This utility model Figure 4 Schematic diagram of the internal structure of the stamping assembly.

[0026] Figure 7 This utility model Figure 4 Another perspective of the cutting component.

[0027] Figure 8 This utility model Figure 7 A partial structural diagram.

[0028] Figure 9 This utility model Figure 7 Schematic diagram of the internal structure assembly of the third workbench.

[0029] In the diagram: 1-Feeding assembly, 10-First worktable, 11-Tensioning roller, 12-Transfer roller, 13-Pressure plate, 14-Support plate, 15-First electric push cylinder, 16-First drive motor, 17-Connecting belt, 2-Stamping assembly, 20-Second worktable, 21-Upper electric push cylinder, 22-Fixing plate, 23-Upper stamping plate, 24-Support column, 25-Positioning plate, 26-Limit block, 27-Mounting frame, 28-Lower stamping die, 3-Cutting assembly, 30-Third worktable, 31-Pneumatic gripper, 32-Slide rail, 33-Adjusting frame, 34-Slide carriage, 35-Second electric push cylinder, 36-Upper cutting blade, 37-Third electric push cylinder, 38-Discharge plate, 39-L-shaped push plate, 310-Lower cutting blade, 311-Lead screw, 312-Second drive motor. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] Please see Figure 1-9 In this embodiment of the present invention, an aluminum stamping device for the aluminum industry includes a feeding assembly 1; one end of the feeding assembly 1 is fixedly installed with a stamping assembly 2; the end of the stamping assembly 2 away from the feeding assembly 1 is fixedly installed with a cutting assembly 3; wherein, the stamping assembly 2 includes a second workbench 20; a plurality of support columns 24 are fixedly installed on the top of the second workbench 20; a fixing plate 22 is fixedly installed on the top of the support columns 24; an upper electric push cylinder 21 is fixedly installed on the fixing plate 22; the push rod of the upper electric push cylinder 21 passes through the fixing plate 22 and is fixedly installed with an upper stamping plate 23; the upper stamping plate 23 is slidably installed with the support columns 24 through a sliding sleeve;

[0032] The second workbench 20 is internally fixedly equipped with a mounting frame 27; the bottom of the mounting frame 27 is fixedly equipped with a lower electric push cylinder 29; the lower electric push cylinder 29 is fixedly equipped with a lower punching die 28 on its push rod; the top two ends of the second workbench 20 are fixedly equipped with positioning plates 25; the two ends of the positioning plates 25 are detachably equipped with limit blocks 26.

[0033] The cutting assembly 3 includes a third workbench 30; the third workbench 30 has an inclined discharge plate 38 inside; two symmetrical slide rails 32 are fixedly installed on the top of the third workbench 30; the slide rails 32 are located on both sides of the discharge plate 38; an adjusting frame 33 and a slide 34 are movably installed on the slide rails 32; two symmetrical pneumatic grippers 31 are fixedly installed on the adjusting frame 33.

[0034] By adopting the above technical solution, when in use, the coiled aluminum material is placed on the rotating shaft. Through the cooperation between the first drive motor 16 and the connecting belt 17, the aluminum material is automatically fed onto the rotating shaft. In the feeding of aluminum material, it first passes around the tension roller 11. The tension roller 11 effectively adjusts the tension of the coil during feeding, avoiding wrinkles or unevenness on the surface, thereby ensuring the quality of stamping. The aluminum material is then transferred to the support plate 14 through multiple transfer rollers 12. Through the cooperation between the support plate 14 and the pressure plate 13, the aluminum material is clamped at one end during stamping, preventing the aluminum material from being automatically conveyed forward.

[0035] In this embodiment, an L-shaped push plate 39 is fixedly installed at one end of the adjustment frame 33; the other end of the L-shaped push plate 39 is movably installed with a lead screw 311; the lead screw 311 is installed below the top horizontal plate of the third worktable 30 through a shaft bearing; one end of the lead screw 311 is fixedly installed with a second drive motor 312.

[0036] In this embodiment, a second electric push cylinder 35 is fixedly installed on the top horizontal plate of the slide 34; an upper cutting blade 36 is fixedly installed on the push rod of the second electric push cylinder 35; a third electric push cylinder 37 is fixedly installed on the bottom horizontal plate of the slide 34; a lower cutting blade 310 is fixedly installed on the push rod of the third electric push cylinder 37.

[0037] By adopting the above technical solution, when stamping aluminum material, the upper electric push cylinder 21 drives the upper stamping plate 23 and the lower electric push cylinder 29 to move the lower stamping die 28 simultaneously. Through the cooperation of the upper stamping plate 23 and the lower stamping die 28 support, the aluminum material is effectively stamped and formed. After stamping is completed, the pneumatic gripper 31 moves forward to clamp one end of the aluminum material, and then moves backward to pull the stamped aluminum material to the third worktable 30.

[0038] Furthermore, after the aluminum material is pulled into place, the second electric push cylinder 35 drives the upper cutting blade 36 to move downward, and the third electric push cylinder 37 drives the lower cutting blade 310 to move upward, effectively cutting the aluminum material. The cut aluminum material falls onto the discharge plate 38 for transport and collection.

[0039] In this embodiment, the feeding component 1 includes a first workbench 10; a rotating shaft is movably installed between the side walls on both sides of the first workbench 10, one end of which is connected to the output shaft of the first drive motor 16 via a connecting belt 17, and a roll of material is placed on the rotating shaft.

[0040] A tensioning roller 11 is mounted on one side of the rotating shaft via a support rod; multiple transmission rollers 12 are mounted on the top of the first worktable 10 via a bearing seat; a support plate 14 is fixedly mounted on one end of the first worktable 10 near the second worktable 20; the support plate 14 is flush with two positioning plates 25; a pressure plate 13 is provided on the top of the support plate 14; the pressure plate 13 is fixedly mounted to the first electric push cylinder 15.

[0041] By adopting the above technical solution, when the pneumatic gripper 31 is working, the second drive motor 312 drives the lead screw 311 to make the L-shaped push plate 39 drive the adjusting frame 33 to slide back and forth along the slide rail 32. When moving forward, it clamps the end of the aluminum material. Then, by reversing the lead screw 311, the L-shaped push plate 39 drives the adjusting frame 33 to move backward, thereby effectively pulling the aluminum material backward, thus pulling the stamped aluminum material to the side of the upper cutting blade 36 and the lower cutting blade 310 for cutting.

[0042] The working principle of this utility model is as follows: When in use, the coiled aluminum material is placed on the rotating shaft. Through the cooperation between the first drive motor 16 and the connecting belt 17, the aluminum material on the rotating shaft is automatically fed. In the feeding of aluminum material, it first passes around the tension roller 11. The tension roller 11 effectively adjusts the tension of the coil during feeding to avoid wrinkles or unevenness on the surface, thereby ensuring the stamping quality. The aluminum material is then transferred to the support plate 14 through multiple transmission rollers 12. Through the cooperation between the support plate 14 and the pressure plate 13, the aluminum material is clamped at one end during stamping, preventing the aluminum material from being automatically conveyed forward.

[0043] When stamping aluminum, the upper electric push cylinder 21 drives the upper stamping plate 23 and the lower electric push cylinder 29 to move the lower stamping die 28 simultaneously. Through the cooperation of the upper stamping plate 23 and the lower stamping die 28 support, the aluminum is effectively stamped and formed. After stamping, the pneumatic gripper 31 moves forward to clamp one end of the aluminum and then moves backward to pull the stamped aluminum to the third worktable 30.

[0044] After the aluminum material is pulled into place, the upper cutting blade 36 is moved downward by the second electric push cylinder 35, and the lower cutting blade 310 is moved upward by the third electric push cylinder 37, which effectively cuts the aluminum material. The cut aluminum material falls onto the discharge plate 38 for conveying and collection.

[0045] When the pneumatic gripper 31 is working, the second drive motor 312 drives the lead screw 311 to make the L-shaped push plate 39 drive the adjusting frame 33 to slide back and forth along the slide rail 32. When moving forward, it clamps the end of the aluminum material. Then, by reversing the lead screw 311, the L-shaped push plate 39 drives the adjusting frame 33 to move backward, thereby effectively pulling the aluminum material backward, thus pulling the stamped aluminum material to the side of the upper cutting blade 36 and the lower cutting blade 310 for cutting.

[0046] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0047] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. An aluminum stamping apparatus for the aluminum industry, characterized by: The assembly includes a feeding component (1); one end of the feeding component (1) is fixedly installed with a stamping component (2); the end of the stamping component (2) away from the feeding component (1) is fixedly installed with a cutting component (3); wherein; the stamping component (2) includes a second workbench (20); a plurality of support columns (24) are fixedly installed on the top of the second workbench (20); a fixing plate (22) is fixedly installed on the top of the support column (24); an upper electric push cylinder (21) is fixedly installed on the fixing plate (22); the push rod of the upper electric push cylinder (21) passes through the fixing plate (22) and is fixedly installed with an upper stamping plate (23); the upper stamping plate (23) is slidably installed with the support column (24) through a sliding sleeve; The second workbench (20) is fixedly installed with a mounting frame (27); the bottom of the mounting frame (27) is fixedly installed with a lower electric push cylinder (29); the push rod of the lower electric push cylinder (29) is fixedly installed with a lower stamping die (28); the top two ends of the second workbench (20) are fixedly installed with positioning plates (25); the two ends of the positioning plates (25) are detachably installed with limit blocks (26).

2. The aluminum stamping device for aluminum industry according to claim 1, characterized in that: The cutting assembly (3) includes a third workbench (30); the third workbench (30) has an inclined discharge plate (38) inside; the top of the third workbench (30) has two symmetrical slide rails (32) fixedly installed; the slide rails (32) are located on both sides of the discharge plate (38); the slide rails (32) are movably installed with an adjustment frame (33) and a slide (34); the adjustment frame (33) has two symmetrical pneumatic grippers (31) fixedly installed.

3. The aluminum stamping device for aluminum industry according to claim 2, characterized in that: One end of the adjustment frame (33) is fixedly installed with an L-shaped push plate (39); the other end of the L-shaped push plate (39) is movably installed with a lead screw (311); the lead screw (311) is installed below the top horizontal plate of the third worktable (30) through a shaft bearing; one end of the lead screw (311) is fixedly installed with a second drive motor (312).

4. The aluminum stamping device for the aluminum industry according to claim 2, characterized in that: A second electric push cylinder (35) is fixedly installed on the top horizontal plate of the slide (34); an upper cutting blade (36) is fixedly installed on the push rod of the second electric push cylinder (35); a third electric push cylinder (37) is fixedly installed on the bottom horizontal plate of the slide (34); a lower cutting blade (310) is fixedly installed on the push rod of the third electric push cylinder (37).

5. An aluminum stamping device for the aluminum industry according to claim 1, characterized in that: The feeding assembly (1) includes a first workbench (10); a rotating shaft is movably installed between the side walls on both sides of the first workbench (10), one end of which is connected to the output shaft of the first drive motor (16) via a connecting belt (17), and a roll of material is placed on the rotating shaft.

6. The aluminum stamping device for the aluminum industry according to claim 5, characterized in that: A tensioning roller (11) is installed on one side of the rotating shaft through a support rod; multiple transmission rollers (12) are installed on the top of the first worktable (10) through a bearing seat; a support plate (14) is fixedly installed on one end of the first worktable (10) near the second worktable (20); the support plate (14) is flush with the two positioning plates (25); a pressure plate (13) is provided on the top of the support plate (14); the pressure plate (13) is fixedly installed with the first electric push cylinder (15).

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