A material thinning improvement device
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-28
- Publication Date
- 2026-08-11
AI Technical Summary
[0004]本实用新型的目的在于可通过调速机构输出恒定转速,带动压板实现高频、均匀的拍击动作,避免手动操作中用力不均、间歇停顿导致的效率低下,大幅缩短单件拍薄加工时间,提供一种用于材料的拍薄改善装置,解决了限制钨钢在领域的应用,无法满足领域对材料超薄化、高性能的需求
[0014]1、本技术方案的一种用于材料的拍薄改善装置,将钨钢放置在基座顶部的限位块上,并通过龙门架顶部的电机的驱动下配合伸缩杆带动外部的齿轮进行转动,齿轮在齿条的作用下进行移动,从而伸缩杆带动底部压板进行移动,对底部的钨钢进行拍薄,以达成0.03MM拍薄,这样可通过调速机构输出恒定转速,带动压板实现高频、均匀的拍击动作,避免手动操作中用力不均、间歇停顿导致的效率低下,大幅缩短单件拍薄加工时间。
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Figure CN224614871U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of thinning improvement technology, and in particular to a thinning improvement device for materials. Background Technology
[0002] Thinning and improving devices for materials typically refer to equipment that uses physical, chemical, or mechanical methods to reduce the thickness of materials in order to improve their properties or meet specific process requirements. Common types include thinning machines, electrode thinning devices, and precision ion thinning instruments.
[0003] In existing technologies, the electrode sheet is thinned by a blade, while a powder blowing head and a dust suction device are used to avoid particle residue on the electrode sheet surface. The thickness of the thinning can be checked by the quality of the sucked-in particles, and the thinning effect of the electrode sheet can be adjusted. However, some thinning improvement devices cannot thin the tungsten steel to 0.03mm, resulting in uneven product thickness and failure to meet the requirements for flatness and other precision indicators. Utility Model Content
[0004] The purpose of this invention is to output a constant rotation speed through a speed regulating mechanism, thereby driving the pressure plate to achieve high-frequency and uniform striking action. This avoids the inefficiency caused by uneven force and intermittent pauses in manual operation, significantly shortens the single-piece thinning processing time, and provides a thinning improvement device for materials. This solves the problem of limiting the application of tungsten steel in the field and failing to meet the field's demand for ultra-thin and high-performance materials.
[0005] This utility model also provides a material thinning improvement device as described above, including a base, a pedestal fixedly connected to the top of the base, two electric guide rails fixedly connected to the top of the pedestal, a gantry frame slidably connected to the top of the electric guide rails, and two racks fixedly connected inside the gantry frame.
[0006] According to the present invention, a material thinning improvement device is provided, wherein a gear is internally meshed with the rack, and a telescopic rod is fixedly connected internally to the gear.
[0007] According to the present invention, a material thinning improvement device is provided, wherein a motor is fixedly connected to the output end of the telescopic rod, and a pressure plate is fixedly connected to the bottom of the telescopic rod.
[0008] According to the present invention, a material thinning and improvement device is provided, wherein two sliding grooves are provided inside the gantry frame, and sliding blocks are slidably connected inside the sliding grooves.
[0009] According to the present invention, a material thinning improvement device is provided, wherein two storage boxes are fixedly connected to the top of the base, and the top of the storage boxes is fixedly connected to a port.
[0010] According to the present invention, a material thinning and improvement device is provided, wherein multiple nozzles are fixedly connected to the outside of the storage box, and two limiting blocks are fixedly connected to the top of the base.
[0011] According to the present invention, a material thinning improvement device is provided inside the limiting block, and a metal film is fixedly connected to the top of the tungsten steel.
[0012] According to the present invention, a material thinning and improvement device is provided, wherein the base has multiple ventilation ports inside, a storage box is slidably connected inside the base, and a handle is fixedly connected to the outside of the storage box.
[0013] Beneficial effects:
[0014] 1. This technical solution provides a material thinning improvement device. Tungsten carbide is placed on a limiting block at the top of the base. Driven by a motor at the top of the gantry frame, a telescopic rod drives an external gear to rotate. The gear moves under the action of a rack, thereby moving the telescopic rod to move the bottom pressure plate, thinning the tungsten carbide at the bottom to achieve a thinning of 0.03mm. This can be achieved by outputting a constant speed through a speed regulation mechanism, driving the pressure plate to achieve high-frequency and uniform striking action, avoiding the low efficiency caused by uneven force and intermittent stops in manual operation, and significantly shortening the single-piece thinning processing time.
[0015] 2. Pour oil into the storage box from the port and spray oil onto the tungsten steel through the external nozzle. The remaining oil will enter the storage box at the bottom through the vent inside the base. Then pull the handle to pull out the storage box and collect the remaining oil. In this way, the oil film will adhere to the contact surface between the pressure plate and the tungsten steel, replacing the direct dry friction between metals, avoiding scratches and burrs on the surface of the tungsten steel due to friction. Especially for tungsten steel that requires high precision in subsequent applications, it can directly ensure the surface smoothness. Attached Figure Description
[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments;
[0017] Figure 1 This is a structural diagram of a material thinning and improvement device according to the present invention;
[0018] Figure 2 This is a schematic diagram of the structure of a pressure plate for a material thinning and improvement device proposed in this utility model;
[0019] Figure 3 This is a schematic diagram of the structure of a pressure plate for a material thinning and improvement device proposed in this utility model;
[0020] Figure 4This is a schematic diagram of the structure of a storage box for a material thinning and improvement device proposed in this utility model.
[0021] Legend:
[0022] 1. Base; 2. Base plate; 3. Electric guide rail; 4. Gantry frame; 5. Storage box; 6. Slide rail; 7. Sliding block; 8. Rack; 9. Gear; 10. Telescopic rod; 11. Motor; 12. Pressure plate; 13. Port; 14. Nozzle; 15. Air vent; 16. Limiting block; 17. Tungsten steel; 18. Metal film; 19. Storage box; 20. Handle. Detailed Implementation
[0023] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.
[0024] Reference Figure 1-4 This utility model provides a material thinning improvement device, which includes a base 1, a base 2 fixedly connected to the top of the base 1, two electric guide rails 3 fixedly connected to the top of the base 2, a gantry frame 4 slidably connected to the top of the electric guide rails 3, and two racks 8 fixedly connected inside the gantry frame 4.
[0025] Specifically, the top gantry 4 is moved by the electric guide rail 3.
[0026] The rack 8 is internally connected to a gear 9, and the gear 9 is internally fixedly connected to a telescopic rod 10.
[0027] A motor 11 is fixedly connected to the output end of the telescopic rod 10, and a pressure plate 12 is fixedly connected to the bottom of the telescopic rod 10.
[0028] Specifically, driven by the motor 11 at the top of the gantry frame 4, the telescopic rod 10 drives the external gear 9 to rotate. The gear 9 moves under the action of the rack 8, thereby the telescopic rod 10 drives the bottom pressure plate 12 to move, thinning the tungsten steel 17 at the bottom.
[0029] The gantry frame 4 has two sliding grooves 6 inside, and sliding blocks 7 are slidably connected inside the sliding grooves 6.
[0030] Two storage bins 5 are fixedly connected to the top of the base 2, and the top of the storage bins 5 is fixedly connected to a port 13.
[0031] Multiple nozzles 14 are fixedly connected to the outside of the storage box 5, and two limiting blocks 16 are fixedly connected to the top of the base 2.
[0032] Specifically, oil is poured into the storage tank 5 from port 13, and the tungsten steel is sprayed with oil through the external nozzle 14.
[0033] Multiple nozzles 14 are fixedly connected to the outside of the storage box 5, and two limiting blocks 16 are fixedly connected to the top of the base 2.
[0034] The base 2 has multiple ventilation holes 15 inside, and a storage box 19 is slidably connected inside the base 1. A handle 20 is fixedly connected to the outside of the storage box 19.
[0035] Specifically, the residual oil will enter the storage box 19 at the bottom through the vent 15 inside the base 2. Then, pull the handle 20 to pull out the storage box 19 and collect the residual oil.
[0036] Working principle: Tungsten steel 17 is placed on the limiting block 16 at the top of the base 2. Driven by the motor 11 at the top of the gantry 4, and in conjunction with the telescopic rod 10, the external gear 9 rotates. The gear 9 moves under the action of the rack 8, thereby the telescopic rod 10 drives the bottom pressure plate 12 to move, thinning the tungsten steel 17 at the bottom by 0.03mm. This can be achieved by outputting a constant speed through the speed regulation mechanism, driving the pressure plate 12 to achieve high-frequency and uniform striking action, avoiding the low efficiency caused by uneven force and intermittent stops in manual operation. To significantly shorten the single-piece thinning processing time, oil is poured into the storage box 5 from port 13 and sprayed onto the tungsten steel through the external nozzle 14. The residual oil will enter the storage box 19 at the bottom through the vent 15 inside the base 2. Then, pull the handle 20 to pull out the storage box 19 and collect the residual oil. In this way, the oil film will adhere to the contact surface between the pressure plate 12 and the tungsten steel 17, replacing the direct dry friction between metals, avoiding scratches and burrs on the surface of the tungsten steel due to friction. Especially for the tungsten steel 17 that requires high precision in subsequent applications, it can directly ensure the surface smoothness.
[0037] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.
Claims
1. A material thinning improvement device, comprising a base (1), characterized in that: The base (1) is fixedly connected to the top of the base (2), and the base (2) is fixedly connected to the top of the base (2). The top of the electric guide rail (3) is slidably connected to the top of the electric guide rail (3). The gantry frame (4) is fixedly connected to the inside of the gantry frame (4).
2. The material thinning and improving device according to claim 1, characterized in that, The rack (8) is internally connected to a gear (9), and the gear (9) is internally fixedly connected to a telescopic rod (10).
3. The material thinning and improving device according to claim 2, characterized in that, The output end of the telescopic rod (10) is fixedly connected to a motor (11), and the bottom of the telescopic rod (10) is fixedly connected to a pressure plate (12).
4. The material thinning and improvement device according to claim 1, characterized in that, The gantry frame (4) has two sliding grooves (6) inside, and a sliding block (7) is slidably connected inside the sliding groove (6).
5. The material thinning and improving device according to claim 1, characterized in that, The base (2) has two storage boxes (5) fixedly connected to its top, and the storage boxes (5) have ports (13) fixedly connected to their tops.
6. The material thinning and improving device according to claim 5, characterized in that, The storage box (5) is fixedly connected to a plurality of nozzles (14), and the base (2) is fixedly connected to two limiting blocks (16).
7. The material thinning and improving device according to claim 6, characterized in that, The limiting block (16) is provided with tungsten steel (17) inside, and a metal film (18) is fixedly connected to the top of the tungsten steel (17).
8. The material thinning and improving device according to claim 1, characterized in that, The base (2) has multiple ventilation holes (15) inside, and a storage box (19) is slidably connected inside the base (1). A handle (20) is fixedly connected to the outside of the storage box (19).