A continuous feeding stamping mechanism for bottle cap processing
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-05
- Publication Date
- 2026-08-11
AI Technical Summary
[0004]鉴于上述问题,本申请实施例提供了一种瓶盖加工用的连续上料冲压机构,以解决金属瓶盖冲压装置的弹簧件损坏更换时,需要对整个设备进行拆卸,更换不便,且不便进行单独的弹簧件更换,此外,只能通过单独的冲压头进行冲压,效率低下的问题
[0012]1、通过定位板、第一安装板、第二安装板、第一弹簧、第一螺栓和第二螺栓的设置,在需要更换第一弹簧时,拧下第一螺栓和第二螺栓,继而向下拉动限位杆,以取下第一弹簧,将新的第一弹簧上的限位杆插入定位板上,继而重新拧上第一螺栓和第二螺栓,从而固定第一安装板和第二安装板,以完成第一弹簧的快速更换,保证装置后续加工稳定性。
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Figure CN224614985U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of bottle cap processing technology, and in particular to a continuous feeding stamping mechanism for bottle cap processing. Background Technology
[0002] Metal bottle caps are sealing devices made of metal materials (such as aluminum alloy). They achieve bottle sealing through structures such as threads and sealing rings, and are widely used in the packaging of beverages, wines, and other products. Metal bottle caps are manufactured by stamping metal materials using a stamping device.
[0003] In existing metal bottle cap stamping devices, springs are required to provide elasticity to ensure the upward movement of the stamped parts. However, when the springs in existing metal bottle cap stamping devices are damaged and need to be replaced, the entire device needs to be disassembled, which is inconvenient and makes it difficult to replace individual springs. In addition, stamping can only be performed through a single stamping head, resulting in low efficiency. Therefore, in order to correct the above-mentioned defects, we propose a continuous feeding stamping mechanism for bottle cap processing. Utility Model Content
[0004] In view of the above problems, this application provides a continuous feeding stamping mechanism for bottle cap processing to solve the problems that when the spring component of the metal bottle cap stamping device is damaged and needs to be replaced, the entire device needs to be disassembled, which is inconvenient and it is not convenient to replace the spring component separately. In addition, stamping can only be performed by a single stamping head, which is inefficient.
[0005] This application provides a continuous feeding stamping mechanism for bottle cap processing, including a base plate: a support chamber is fixedly connected to the top of the base plate, a housing is fixedly connected to the top of the support chamber, and a support platform is fixedly connected to the top of the support chamber. The top of the support platform has several stamping grooves. A first electric telescopic rod is fixedly connected to the inner wall of the housing. A positioning plate is fixedly connected to the output shaft of the first electric telescopic rod. A pair of first mounting plates are provided below the positioning plates, and a second mounting plate is provided below the first mounting plates. A limit rod is fixedly connected to the top of the second mounting plate. The top end of the limit rod passes through the first mounting plate and the positioning plate. A first spring is fixedly connected between the first mounting plate and the second mounting plate, and the first spring is sleeved on the rod body of the limit rod. An installation mechanism is provided on the positioning plate and the support platform, and a stamping mechanism is provided below the positioning plate.
[0006] In some embodiments, the mounting mechanism includes two pairs of first bolts and one pair of second bolts. The two pairs of first bolts pass through a positioning plate. The top of the first mounting plate has a threaded groove that matches the first bolts. The pair of second bolts pass through openings on both sides of the support platform. The bottom of the second mounting plate has a threaded groove that matches the second bolts.
[0007] In some embodiments, the stamping mechanism includes a plurality of stamping rods, the stamping rods being fixedly connected to the bottom of the positioning plate, and a cutting cylinder being sleeved on the stamping rods. Each cutting cylinder has a pair of limiting blocks above it, and a pair of third bolts passing through each limiting block. The bottom of the positioning plate has a threaded groove that matches the third bolts, and a second spring is fixedly connected between the limiting block and the top of the cutting cylinder.
[0008] In some embodiments, a second electric telescopic rod is fixedly connected to the inner wall of the support chamber, and a horizontal plate is fixedly connected to the output shaft of the second electric telescopic rod. A plurality of top rods are fixedly connected to the top of the horizontal plate, and the top of the top rods penetrates through the bottom of the support chamber and the stamping groove.
[0009] In some embodiments, a rectangular opening is provided on the rear side wall of the housing, a belt conveyor is fixedly connected to the top of the base plate, and a pair of blocking blocks are fixedly connected to the top of the support platform.
[0010] In some embodiments, the front sidewall of the housing is movably connected to a sealing door via a hinge, and the sealing door has anti-slip textures.
[0011] The above description is merely an overview of the technical solutions of the embodiments of this application. In order to better understand the technical means of the embodiments of this application and to implement them in accordance with the contents of the specification, and to make the above and other objects, features and advantages of the embodiments of this application more obvious and understandable, specific implementation methods of this application are described below.
[0012] 1. By setting up the positioning plate, the first mounting plate, the second mounting plate, the first spring, the first bolt, and the second bolt, when the first spring needs to be replaced, unscrew the first bolt and the second bolt, then pull down the limiting rod to remove the first spring, insert the limiting rod on the new first spring into the positioning plate, and then re-tighten the first bolt and the second bolt to fix the first mounting plate and the second mounting plate, so as to complete the quick replacement of the first spring and ensure the stability of subsequent processing of the device.
[0013] 2. By setting up the third bolt, the limiting block, the second spring, and the cutting cylinder, when the cutting cylinder needs to be replaced, unscrew the third bolt, then remove the limiting block and the cutting cylinder, put the new cutting cylinder on the stamping rod, and install the limiting block on the positioning plate through the third bolt, thereby completing the replacement of the cutting cylinder.
[0014] 3. By setting up a stamping rod, a positioning rod, a first electric telescopic rod, and a cutting cylinder, the first electric telescopic rod is activated. The first electric telescopic rod drives the positioning plate to move downward. The positioning plate drives multiple stamping rods and the cutting cylinder to move downward. The cutting cylinder first contacts the metal plate. With the help of the elastic force of a pair of second springs, the cutting cylinder is pressed down, thereby cutting the metal plate through the bottom of the cutting cylinder to obtain a circular metal sheet. Then, when the stamping rod moves down, the circular metal sheet is stamped to obtain multiple bottle caps, thereby improving the bottle cap stamping efficiency. Attached Figure Description
[0015] To more clearly illustrate the technical solutions of the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0016] Figure 1 This is a partial perspective view of this application.
[0017] Figure 2 This is a schematic diagram of the overall structure of this application.
[0018] Figure 3 This is a side view of the housing and belt conveyor.
[0019] Figure 4 This is a 3D view of the cutting cylinder and the stamping rod.
[0020] Explanation of reference numerals in the attached figures:
[0021] 1. Base plate; 2. Support compartment; 3. Shell; 4. Support platform; 5. Stamping groove; 6. First electric telescopic rod; 7. Positioning plate; 8. First mounting plate; 9. Second mounting plate; 10. Limiting rod; 11. First spring; 12. First bolt; 13. Second bolt; 14. Stamping rod; 15. Cutting cylinder; 16. Limiting block; 17. Third bolt; 18. Second spring; 19. Second electric telescopic rod; 20. Horizontal plate; 21. Top rod; 22. Rectangular opening; 23. Belt conveyor; 24. Stopping block; 25. Sealing door. Detailed Implementation
[0022] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0023] The terms "comprising" and "having," and any variations thereof, in the specification, claims, and drawings of this application are intended to cover without excluding other terms. The words "a" or "an" do not exclude the presence of multiples. Unless otherwise stated, "multiple" means two or more (including two), and similarly, "multiple sets" means two or more (including two sets).
[0024] The directional terms appearing in the following description refer to the directions shown in the figures and are not intended to limit the specific structure of this application. For example, in the description of this application, terms such as "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "inner," "outer," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the figures. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.
[0025] Furthermore, the descriptions of directions such as the X direction, Y direction, and Z direction used to explain the operation and construction of the components in this embodiment are not absolute but relative. Although these directions are appropriate when the components are in the positions shown in the figure, they should be interpreted differently when these positions change to correspond to the changes.
[0026] In the description of this application, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linkage" should be interpreted broadly. For example, "connection" or "linkage" in mechanical structures can refer to a physical connection, such as a fixed connection, a detachable connection, or an integral connection. In addition to referring to a physical connection, "connection" or "linkage" in circuit structures can also refer to an electrical connection or a signal connection. For example, it can be a direct connection, i.e., a physical connection, or an indirect connection through at least one intermediate component, as long as the circuit is connected. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.
[0027] To facilitate understanding of the technical solutions in the embodiments of this application, the technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings.
[0028] This application provides a continuous feeding stamping mechanism for bottle cap processing, including a base plate 1. A support chamber 2 is fixedly connected to the top of the base plate 1, a housing 3 is fixedly connected to the top of the support chamber 2, and a support platform 4 is fixedly connected to the top of the support chamber 2. The top of the support platform 4 is provided with a plurality of stamping grooves 5. A first electric telescopic rod 6 is fixedly connected to the inner wall of the housing 3. A positioning plate 7 is fixedly connected to the output shaft of the first electric telescopic rod 6. A pair of first mounting plates 8 are provided below the positioning plate 7. A second mounting plate 9 is provided below the first mounting plate 8. A limit rod 10 is fixedly connected to the top of the second mounting plate 9. The top end of the limit rod 10 passes through the first mounting plate 8 and the positioning plate 7. A first spring 11 is fixedly connected between the first mounting plate 8 and the second mounting plate 9. The first spring 11 is sleeved on the rod body of the limit rod 10. An installation mechanism is provided on the positioning plate 7 and the support platform 4. A stamping mechanism is provided below the positioning plate 7.
[0029] In the technical solution of this application embodiment, the first spring 11 can be quickly replaced through the installation mechanism, thereby ensuring the stability of the device in subsequent use. The installation mechanism includes two pairs of first bolts 12 and one pair of second bolts 13. The two pairs of first bolts 12 pass through the positioning plate 7. The top of the first mounting plate 8 is provided with a threaded groove that matches the first bolts 12. The pair of second bolts 13 pass through the openings on both sides of the support platform 4. The bottom of the second mounting plate 9 is provided with a threaded groove that matches the second bolts 13.
[0030] In the technical solution of this application embodiment, a metal plate can be stamped by a stamping mechanism to obtain a bottle cap. The stamping mechanism includes several stamping rods 14, which are fixedly connected to the bottom of the positioning plate 7. A cutting cylinder 15 is sleeved on the stamping rod 14. A pair of limiting blocks 16 are provided above each cutting cylinder 15. A pair of third bolts 17 pass through each limiting block 16. A threaded groove matching the third bolts 17 is opened at the bottom of the positioning plate 7. A second spring 18 is fixedly connected between the limiting block 16 and the top of the cutting cylinder 15. A second electric telescopic rod 19 is fixedly connected to the inner wall of the support chamber 2. A horizontal plate 20 is fixedly connected to the output shaft of the second electric telescopic rod 19. Several top rods 21 are fixedly connected to the top of the horizontal plate 20. The top of the top rod 21 passes through the bottom of the support chamber 2 and the stamping groove 5.
[0031] In the technical solution of this application embodiment, a metal plate can be continuously transported into the device by a belt conveyor 23. A rectangular opening 22 is provided on the rear side wall of the housing 3. The belt conveyor 23 is fixedly connected to the top of the bottom plate 1. A pair of blocking blocks 24 are fixedly connected to the top of the support platform 4. A sealing door 25 is movably connected to the front side wall of the housing 3 by a hinge. Anti-slip texture is provided on the sealing door 25.
[0032] Working principle: In use, the sealing door 25 is opened, and the metal plate is driven through the rectangular opening 22 by the belt conveyor 23 until the metal plate moves above the support platform 4. Then the belt conveyor 23 is closed, and the first electric telescopic rod 6 is started. The first electric telescopic rod 6 drives the positioning plate 7 to move downward. The positioning plate 7 drives the stamping rod 14 and the cutting cylinder 15 to move downward. The cutting cylinder 15 first contacts the metal plate. Through the elastic force of a pair of second springs 18, the cutting cylinder 15 is pressed down, thereby cutting the metal plate through the bottom of the cutting cylinder 15 to obtain a circular metal sheet. Then, when the stamping rod 14 moves downward, it stamps the circular metal sheet to obtain a bottle cap. After the bottle cap is stamped, the first electric telescopic rod 6 drives the positioning plate 7, the stamping rod 14 and the cutting cylinder 15 to return to their original positions. At the same time, the first spring 11 provides upward force to the positioning plate 7, and then the second electric telescopic rod 19 is started. Rod 19 pushes the horizontal plate 20 and top rod 21 to move, thereby pushing out the metal cap in the stamping groove 5, and then taking out the metal plate residue and bottle cap. The belt conveyor 23 is restarted, and the belt conveyor 23 transmits the new metal plate to the support table 4 to complete multiple feedings. When the first spring 11 needs to be replaced, the first bolt 12 and the second bolt 13 are unscrewed, and then the limiting rod 10 is pulled down to remove the first spring 11. The limiting rod 10 on the new first spring 11 is inserted into the positioning plate 7, and then the first bolt 12 and the second bolt 13 are screwed back on to fix the first mounting plate 8 and the second mounting plate 9. When the cutting cylinder 15 needs to be replaced, the third bolt 17 is unscrewed, and then the limiting block 16 and the cutting cylinder 15 are removed. The new cutting cylinder 15 is put on the stamping rod 14, and the limiting block 16 is installed on the positioning plate 7 by the third bolt 17, thereby completing the replacement of the cutting cylinder 15.
[0033] Those skilled in the art will understand that although some embodiments herein include certain features included in other embodiments but not others, combinations of features from different embodiments are intended to be within the scope of this application and form different embodiments. For example, in the claims, any of the claimed embodiments can be used in any combination.
[0034] The above-described embodiments are only used to illustrate the technical solutions of this application, and are not intended to limit them. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this application.
Claims
1. A continuous feeding stamping mechanism for bottle cap processing, characterized in that, Includes a base plate (1): a support compartment (2) is fixedly connected to the top of the base plate (1), a housing (3) is fixedly connected to the top of the support compartment (2), and a support platform (4) is fixedly connected to the top of the support compartment (2). The top of the support platform (4) is provided with several stamping grooves (5). A first electric telescopic rod (6) is fixedly connected to the inner wall of the housing (3). The output shaft of the first electric telescopic rod (6) is fixedly connected to a positioning plate (7). A pair of first mounting plates (8) are provided below the positioning plate (7). A second mounting plate (9) is provided below the first mounting plate (8). A limit rod (10) is fixedly connected to the top of the second mounting plate (9). The top end of the limit rod (10) passes through the first mounting plate (8) and the positioning plate (7). A first spring (11) is fixedly connected between the first mounting plate (8) and the second mounting plate (9). The first spring (11) is sleeved on the rod of the limit rod (10). An installation mechanism is provided on the positioning plate (7) and the support platform (4). A stamping mechanism is provided below the positioning plate (7).
2. The continuous feeding and stamping mechanism for bottle cap processing according to claim 1, characterized in that, The mounting mechanism includes two pairs of first bolts (12) and one pair of second bolts (13). The two pairs of first bolts (12) pass through the positioning plate (7). The top of the first mounting plate (8) is provided with a threaded groove that matches the first bolts (12). The pair of second bolts (13) pass through the openings on both sides of the support platform (4). The bottom of the second mounting plate (9) is provided with a threaded groove that matches the second bolts (13).
3. The continuous feeding and stamping mechanism for bottle cap processing according to claim 1, characterized in that, The stamping mechanism includes several stamping rods (14), which are fixedly connected to the bottom of the positioning plate (7). A cutting cylinder (15) is sleeved on the stamping rod (14). A pair of limiting blocks (16) are provided above each cutting cylinder (15). A pair of third bolts (17) pass through each limiting block (16). A threaded groove matching the third bolts (17) is opened at the bottom of the positioning plate (7). A second spring (18) is fixedly connected between the limiting block (16) and the top of the cutting cylinder (15).
4. The continuous feeding and stamping mechanism for bottle cap processing according to claim 1, characterized in that, A second electric telescopic rod (19) is fixedly connected to the inner wall of the support chamber (2). The output shaft of the second electric telescopic rod (19) is fixedly connected to a horizontal plate (20). Several top rods (21) are fixedly connected to the top of the horizontal plate (20). The top of the top rods (21) penetrates the bottom of the support chamber (2) and the stamping groove (5).
5. The continuous feeding and stamping mechanism for bottle cap processing according to claim 1, characterized in that, The rear side wall of the housing (3) has a rectangular opening (22), the top of the bottom plate (1) is fixedly connected to a belt conveyor (23), and the top of the support platform (4) is fixedly connected to a pair of blocking blocks (24).
6. The continuous feeding and stamping mechanism for bottle cap processing according to claim 1, characterized in that, The front side wall of the housing (3) is movably connected to a sealing door (25) via a hinge, and the sealing door (25) is provided with anti-slip texture.