An automated production line for turbocharger injector manufacturing using a walking beam.

Abstract

This utility model relates to the field of walking beam manufacturing technology, and more particularly to an automated production equipment for walking beams used in the production of turbocharger injectors. The technical solution includes: a conveyor, a forging machine, and an I-shaped mounting frame. The forging machine is mounted on the conveyor, and a mounting base is mounted on the bottom end of the conveyor via a support frame. A collection box and a liquid storage tank are respectively mounted on the top end of the mounting base, and the collection box contains filter cotton. A drain pipe is mounted on the I-shaped mounting frame, and an atomizing nozzle is provided on the drain pipe. A pump body is installed in the liquid storage tank, and a connecting pipe is provided on the pump body. The end of the connecting pipe facing away from the pump body is embedded and fixed inside the drain pipe, and the drain pipe is connected to the pump body through the connecting pipe. This utility model satisfies the requirements of forging in walking beam production, and allows for spray cooling after processing, collecting and treating the water generated during spray cooling.

Description

Technical Field

[0001] This utility model relates to the field of stepper beam manufacturing technology, specifically to an automatic production equipment for stepper beams used in the production of turbocharger injectors. Background Technology

[0002] Walking beams are one of the most commonly used steel coil transport devices in steel rolling mills. Steel coils from the hot rolling coiler are generally transported via walking beams, and then transported to the finished product warehouse via fast and slow chains. Walking beams are also used to transport steel coils at the entrances and exits of cold rolling, galvanizing, and continuous annealing lines. Furthermore, walking beams can also be used for feeding raw materials during the production and processing of turbocharger injectors.

[0003] A search revealed that patent application number CN112846037A discloses an automated production line for forging walking beams using a robotic arm. Although this device uses the grooves on the surface of the rotating steel belt to move the product to the right, preventing slight deviation in product position and ensuring normal clamping of the walking beam, thus reducing the difficulty of the work and facilitating its widespread use, the device has the following drawback: the temperature after forging is relatively high, making it impossible for personnel to transport the material directly, and they need to wait for it to cool down. Therefore, further improvements to the production equipment are needed. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides an automated production equipment for turbocharger injector manufacturing using a walking beam, which solves the problems mentioned in the background art.

[0005] The solution of this utility model to the above-mentioned technical problems is as follows: An automated production line for turbocharger injector nozzles using a walking beam includes a conveyor, a forging machine, and an I-shaped mounting frame. The forging machine is mounted on the conveyor, and a mounting base is mounted on the bottom end face of the conveyor via a support frame. The top surface of the mounting base is respectively equipped with a collection box and a liquid storage box, and the collection box is equipped with filter cotton. The I-shaped mounting frame is equipped with a drain pipe, and the drain pipe is equipped with an atomizing nozzle. The liquid storage tank is equipped with a pump body, and the pump body is equipped with a connecting pipe.

[0006] Based on the above technical solution, the present invention can be further improved as follows.

[0007] Furthermore, a support block is installed on the bottom surface of the mounting base. There are four support blocks in total, and the four support blocks are distributed in a rectangular array relative to the mounting base.

[0008] The beneficial effects of adopting the above-mentioned further solutions are: After the personnel load the walking beam to be processed onto the conveyor, the conveyor can drive the walking beam to the forging machine for forging. After forging, it continues to move to discharge. During processing, the conveyor and the mounting base can be installed and supported by the support blocks.

[0009] Furthermore, a discharge pipe is embedded and fixed at the bottom end of the collection box, the discharge pipe is connected to the liquid in the collection box, and a valve is installed on the discharge pipe via a flange.

[0010] The beneficial effects of adopting the above-mentioned further solutions are: When personnel discharge material from the walking beam and cool it with spray cooling water, the water generated during cooling can fall into the collection box for collection. During collection, the water can be filtered and adsorbed through filter cotton, thus treating the cooling water. After treatment, the valve on the discharge pipe can be opened for discharge, and then it can be collected again and reused for cooling spraying.

[0011] Furthermore, a water inlet pipe is embedded and fixed on the top surface of the liquid storage tank, the water inlet pipe is connected to the liquid in the liquid storage tank, and a sealing cap is provided on the water inlet pipe.

[0012] The beneficial effects of adopting the above-mentioned further solutions are: When personnel are spraying water on the walking beam to discharge material, they can inject the cooling water needed for cooling into the storage tank through the water inlet pipe. After storage, a sealing cap can be installed to close the tank, thus meeting the cooling water storage requirements during cooling.

[0013] Furthermore, the I-shaped mounting bracket is threaded with bolts, and the bolts are threaded into the conveyor.

[0014] The beneficial effects of adopting the above-mentioned further solutions are: When spraying for cooling, personnel can install the spray cooling pipes on the I-shaped mounting frame, and then install the I-shaped mounting frame on the conveyor with bolts for use.

[0015] Furthermore, the end of the connecting pipe facing away from the pump body is embedded and fixed inside the drain pipe, and the drain pipe is connected to the pump body through the connecting pipe.

[0016] The beneficial effects of adopting the above-mentioned further solutions are: When unloading the walking beam, in order to avoid the walking beam being too hot after forging and affecting the unloading and transportation, the personnel can open the pump body to draw cooling water from the storage tank and inject it into the drain pipe through the connecting pipe. The drain pipe will then spray the walking beam with atomizing nozzles to cool it down, thereby preventing the walking beam from being too hot after forging and affecting subsequent processing.

[0017] Furthermore, there are two drain pipes, and the two drain pipes are equidistantly and symmetrically distributed relative to the I-shaped mounting bracket.

[0018] The beneficial effects of adopting the above-mentioned further solutions are: When the walking beam is cooled by spraying, there are two drain pipes. The two drain pipes drive two different atomizing nozzles to spray the top and bottom surfaces of the walking beam for cooling. The sprayed water can also clean the walking beam, thus meeting the needs of walking beam production and cooling.

[0019] This utility model provides an automated production line for turbocharger injector manufacturing using a walking beam. It offers the following advantages: By coordinating the conveyor and the forging machine, an automated continuous production process is achieved, encompassing raw material feeding, forging, and unloading, significantly improving production efficiency. The walking beam completes the forging process during the conveying process, eliminating the need for manual intervention in the process transitions.

[0020] The water treatment system uses a collection box (including filter cotton): ① The filter cotton effectively separates metal debris from the cooling water; ② The openable and closable discharge pipe design supports water resource recycling.

[0021] A symmetrically arranged dual-drainage pipe system, combined with multi-point atomizing nozzles, forms a three-dimensional spray network covering the upper and lower surfaces of the walking beam, thereby achieving cooling. This design also serves a surface cleaning function, ensuring that the forged workpiece quickly reaches the temperature requirements for subsequent processing. Attached Figure Description

[0022] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and are used to explain the present invention, but do not constitute an undue limitation of the present invention.

[0023] In the attached diagram: Figure 1 This is a front view schematic diagram of the present invention; Figure 2 This is a bottom view of the present invention; Figure 3 This is a side view of the present invention; Figure 4 This is a cross-sectional schematic diagram of the liquid storage tank of this utility model.

[0024] The attached diagram lists the components represented by each number as follows: 1. Conveyor; 101. Support block; 102. Mounting base; 103. Support frame; 104. Forging machine; 2. Collection box; 201. Filter cotton; 202. Discharge pipe; 3. I-shaped mounting frame; 301. Drain pipe; 302. Atomizing nozzle; 303. Connecting pipe; 304. Bolt; 4. Storage tank; 401. Water inlet pipe; 402. Pump body. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figures 1 to 4 As shown, the embodiments provided by this utility model are as follows: Example 1: An automatic production equipment for a walking beam used in the production of turbocharger injectors includes a conveyor 1, a forging machine 104, and an I-shaped mounting frame 3. The forging machine 104 is mounted on the conveyor 1, and a mounting base 102 is mounted on the bottom end face of the conveyor 1 via a support frame 103. A collection box 2 and a liquid storage tank 4 are respectively mounted on the top end face of the mounting base 102, and a filter cotton 201 is provided in the collection box 2. A drain pipe 301 is mounted on the I-shaped mounting frame 3, and an atomizing nozzle 302 is provided on the drain pipe 301. A pump body 402 is installed in the liquid storage tank 4, and a connecting pipe 303 is provided on the pump body 402. Support blocks 101 are installed on the bottom surface of the mounting base 102. There are four support blocks 101 in total, and the four support blocks 101 are distributed in a rectangular array relative to the mounting base 102. After the operator loads the stepping beam to be processed onto the conveyor 1, the conveyor 1 can drive the stepping beam to the forging machine 104 for forging. After forging, it continues to move for discharge. During processing, the conveyor 1 and the mounting base 102 can be installed and supported by the support blocks 101. A water inlet pipe 401 is embedded and fixed on the top surface of the liquid storage tank 4. The water inlet pipe 401 is in liquid communication with the liquid storage tank 4, and a sealing cap is provided on the water inlet pipe 401. When the operator discharges and moves the stepping beam for spraying, the operator can inject the cooling water needed for cooling into the liquid storage tank 4 through the water inlet pipe 401 for storage. After storage, the sealing cap can be installed to close the tank, thereby meeting the cooling water storage needs during cooling. Bolts 304 are threadedly installed inside the I-shaped mounting bracket 3, and bolts 304 are threadedly installed inside the conveyor 1. When spraying for cooling, personnel can install the spray cooling pipe on the I-shaped mounting bracket 3, and then install the I-shaped mounting bracket 3 on the conveyor 1 using bolts 304. The end of the connecting pipe 303 facing away from the pump body 402 is embedded and fixed in the drain pipe 301, and the drain pipe 301 is connected to the pump body 402 through the connecting pipe 303. When discharging the walking beam, in order to avoid the walking beam temperature being too high after forging and affecting the discharge and transportation, personnel can open the pump body 402 to draw cooling water from the storage tank 4 and inject it into the drain pipe 301 through the connecting pipe 303. This allows the drain pipe 301 to spray the walking beam with atomizing nozzles 302 for cooling, thereby cooling the walking beam and preventing the excessively high temperature after forging from affecting subsequent processing. There are two drain pipes 301, and the two drain pipes 301 are symmetrically distributed at equal intervals relative to the I-shaped mounting frame 3. When the walking beam is sprayed for cooling, the two drain pipes 301 drive two atomizing nozzles 302 at different positions to spray the top and bottom surfaces of the walking beam for cooling. The sprayed water can also clean the walking beam, thus meeting the needs of walking beam production and cooling.

[0027] Example 2: To avoid the direct discharge of water generated during the cooling of the walking beam, which could affect the processing environment, for example, such as Figures 1 to 4As shown, this utility model also includes: a conveyor 1, a forging machine 104, and an I-shaped mounting frame 3. The forging machine 104 is mounted on the conveyor 1, and the bottom end face of the conveyor 1 is mounted with a mounting base 102 via a support frame 103. The top end face of the mounting base 102 is respectively mounted with a collection box 2 and a liquid storage tank 4, and the collection box 2 is provided with a filter cotton 201. The I-shaped mounting frame 3 is mounted with a drain pipe 301, and the drain pipe 301 is provided with an atomizing nozzle 302. The liquid storage tank 4 is mounted with a pump body 402, and the pump body 402 is provided with a connecting pipe 303. A discharge pipe 202 is embedded and fixed at the bottom end of the collection box 2. The discharge pipe 202 is in liquid communication with the collection box 2, and a valve is installed on the discharge pipe 202 through a flange. When the personnel discharge the material from the walking beam and cool it with spray cooling water, the water generated by the cooling can fall into the collection box 2 for collection. During collection, the water can be filtered and adsorbed by the filter cotton 201, thereby treating the cooling water. After treatment, the valve on the discharge pipe 202 can be opened for discharge, so that it can be collected again and reused for cooling spray.

[0028] Working principle: Overall process: Personnel place the walking beam to be processed onto conveyor 1. Conveyor 1 starts, moving the walking beam into forging machine 104, where it is forged. After forging, the walking beam continues to move out under the drive of conveyor 1.

[0029] Equipment support: Four support blocks 101 are installed on the bottom surface of the mounting base 102, arranged in a rectangular array. Throughout the production process, the conveyor 1 and the mounting base 102 are stably installed and supported by the support blocks 101, ensuring smooth operation of the equipment.

[0030] Cooling water storage: Personnel inject cooling water into the storage tank 4 through the inlet pipe 401. The inlet pipe 401 is in liquid communication with the storage tank 4 and is equipped with a sealing cap. After injection, the sealing cap is installed to ensure that the storage tank 4 is closed, meeting the cooling water storage requirements for subsequent cooling and temperature reduction.

[0031] Sprayer installation: The spray cooling pipes are installed on the I-shaped mounting bracket 3, which is then mounted on the conveyor 1 using bolts 304. The bolts 304 are threaded into both the I-shaped mounting bracket 3 and the conveyor 1, ensuring a secure installation of the sprayer.

[0032] Spray cooling operation: When the walking beam is unloaded, to prevent the temperature of the forged walking beam from being too high and affecting the unloading and transportation, the pump body 402 is turned on. The pump body 402 draws cooling water from the storage tank 4 and injects it into the drain pipe 301 through the connecting pipe 303. The end of the connecting pipe 303 facing away from the pump body 402 is embedded and fixed in the drain pipe 301, ensuring that the drain pipe 301 is connected to the pump body 402 through the connecting pipe 303. The drain pipe 301 is equipped with an atomizing nozzle 302, and the cooling water is sprayed onto the walking beam through the atomizing nozzle 302 to cool it down, thereby preventing the high temperature after forging from affecting subsequent processing.

[0033] Optimized spraying effect: Two drain pipes 301 are provided, symmetrically distributed at equal intervals relative to the I-shaped mounting bracket 3. The two drain pipes 301 drive atomizing nozzles 302 at different positions; one sprays water to cool the top surface of the walking beam, and the other sprays water to cool the bottom surface. Simultaneously, the sprayed water also cleans the walking beam, meeting the cooling and cleaning requirements during the production and processing of the walking beam.

[0034] Cooling water collection and treatment: After the walking beam discharges material, it needs to be sprayed for cooling. The water generated during cooling falls into the collection tank 2. The collection tank 2 is equipped with filter cotton 201. During the collection process, the water is filtered and adsorbed by the filter cotton 201, achieving preliminary treatment of the cooling water. After treatment, the water can be discharged by opening the valve on the discharge pipe 202, so that it can be collected again and used for subsequent cooling spraying.

[0035] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. It will be apparent to those skilled in the art that this utility model is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and thus all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0036] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. An automated production equipment for a walking beam used in the production of turbocharger injectors, comprising a conveyor (1), a forging machine (104), and an I-shaped mounting frame (3), wherein the forging machine (104) is mounted on the conveyor (1), and a mounting base (102) is mounted on the bottom end face of the conveyor (1) via a support frame (103), characterized in that: The top surface of the mounting base (102) is respectively equipped with a collection box (2) and a liquid storage box (4), and the collection box (2) is provided with filter cotton (201). The I-shaped mounting bracket (3) is equipped with a drain pipe (301) and an atomizing nozzle (302) is provided on the drain pipe (301). The storage tank (4) is equipped with a pump body (402) and a connecting pipe (303) is provided on the pump body (402).

2. The automatic production equipment for turbocharger injector manufacturing using a walking beam as described in claim 1, characterized in that: The bottom surface of the mounting base (102) is equipped with support blocks (101). There are four support blocks (101) in total, and the four support blocks (101) are arranged in a rectangular array relative to the mounting base (102).

3. The automatic production equipment for turbocharger injector manufacturing using a walking beam as described in claim 1, characterized in that: The bottom end face of the collection box (2) is embedded with a discharge pipe (202), which is in liquid communication with the collection box (2), and a valve is installed on the discharge pipe (202) via a flange.

4. The automatic production equipment for turbocharger injector manufacturing using a walking beam as described in claim 1, characterized in that: The top surface of the liquid storage tank (4) is embedded with a water inlet pipe (401), which is in liquid communication with the liquid storage tank (4) and has a sealing cap.

5. The automatic production equipment for turbocharger injector manufacturing using a walking beam as described in claim 1, characterized in that: The I-shaped mounting bracket (3) is threaded with bolts (304), and the bolts (304) are threaded into the conveyor (1).

6. The automatic production equipment for turbocharger injector manufacturing using a walking beam as described in claim 1, characterized in that: The end of the connecting pipe (303) facing away from the pump body (402) is embedded and fixed in the drain pipe (301), and the drain pipe (301) is connected to the pump body (402) through the connecting pipe (303).

7. The automatic production equipment for turbocharger injector manufacturing using a walking beam as described in claim 1, characterized in that: There are two drain pipes (301), and the two drain pipes (301) are equidistantly and symmetrically distributed relative to the I-shaped mounting frame (3).

Images