A small automatic punch device

Abstract

The utility model belongs to mechanical field, concretely relates to a small -size automatic punching device, including punch assembly, driving motor, synchronous wheel group, removal air cylinder, carousel assembly, datum plate, rotary drive assembly, and synchronous wheel group includes first synchronous wheel, second synchronous wheel, synchronous belt, the synchronous belt connects first synchronous wheel and second synchronous wheel, this punch device still includes support, the tight assembly that is tight to work piece side surface, carousel assembly is installed on datum plate upper surface, and carousel assembly includes fixed base, and along the fixed base's center periphery is provided with a plurality of fixed block of placing work piece, rotary drive assembly is installed on the lower surface of datum plate, be provided with the mounting through -hole on datum plate, and carousel assembly is connected the protruding end of rotary drive assembly that passes through the mounting through -hole. The utility model is high in efficiency, can continuous operation, positioning is accurate, reduces work piece's processing error, reduces the manual work, saves the consumables, can replace drill bit and carousel assembly, and the scope of application is wider.

Description

Technical Field

[0001] This utility model belongs to the field of machinery, and in particular relates to a small automatic punching device. Background Technology

[0002] The existing equipment and tooling rely on traditional manual drilling, which results in product quality being heavily influenced by human factors. Operator skill levels, fatigue, and variations in drilling accuracy between different workers at different times make it difficult to guarantee consistent product quality. The machine takes approximately 10 seconds to drill one hole. After drilling, workers must reinstall new workpieces before drilling can continue, leading to low efficiency, poor accuracy, cumbersome operation, discontinuous workpiece processing, and slow work progress. Furthermore, the fact that workers hold the workpieces while drilling poses a certain degree of danger. There is an urgent need for a drilling device that can accurately position, continuously process, achieve high precision, is easy to operate, highly efficient, and has a wider range of applications. Utility Model Content

[0003] To address the problems in existing technologies, such as inconsistent product quality due to operator factors leading to variations in drilling accuracy, cumbersome operation, discontinuous workpiece processing, and low work efficiency, an automatic drilling device that enables continuous processing, is easy to operate, and produces high-quality drilling results is proposed, thus resolving the issues present in existing technologies.

[0004] To achieve the above objectives, this utility model provides a small automatic punching device, including a punching assembly, a drive motor for driving the punching assembly to rotate, a synchronous pulley set connecting the punching assembly and the drive motor, a moving cylinder for driving the punching assembly to move up and down, a turntable assembly, a reference plate, and a rotation drive assembly. The synchronous pulley set includes a first synchronous pulley, a second synchronous pulley, and a synchronous belt; the synchronous belt connects the first synchronous pulley and the second synchronous pulley. The drilling device also includes a support and a clamping assembly for clamping the side of the workpiece; The support system includes horizontal frames and vertical columns; A drilling assembly is vertically installed on the upper part of the column, a clamping assembly is installed on the lower part, and a moving cylinder is installed on the upper end face of the column. A drive motor is installed on the lower surface of the cross frame, and a set of synchronous pulleys is installed on the upper surface of the cross frame. The upper part of the punching assembly is connected to the first synchronous pulley, and the middle part is connected to the moving cylinder via a connecting rod; The drive motor is connected to the second synchronous pulley; The turntable assembly is mounted on the upper surface of the reference plate. The turntable assembly includes a fixed base, and multiple fixing blocks for placing workpieces are arranged along the central periphery of the fixed base. The rotary drive assembly is mounted on the lower surface of the reference plate; The base plate has mounting through holes, and the turntable assembly is connected to the protruding end of the rotary drive assembly that passes through the mounting through holes.

[0005] Preferably, the drilling assembly includes a spindle housing, a spindle, a key shaft, a bearing assembly, an extension rod, a drill bit, and a coupling; The spindle housing is fixed to the upper part of the column by a connecting assembly; a sliding groove is provided on the side of the spindle housing near the column; The spindle is fitted inside the spindle box, and slots are provided on the spindle. One end of the connecting rod passes through the slide groove and connects to the main shaft through the slot hole, while the other end connects to the moving cylinder; The key shaft and extension rod are connected to the upper and lower parts of the spindle via bearing assemblies, respectively. The upper part of the key shaft is connected to the first synchronous pulley via a coupling; The drill bit is connected to the lower part of the extension rod; The drill bit is detachable.

[0006] Preferably, the drive motor is mounted on the lower surface of the crossbeam away from the column via a connecting assembly, and the upper surface of the crossbeam is provided with a drive motor mounting hole, through which the extended end of the drive motor passes and connects to the second synchronous pulley.

[0007] Preferably, the movable cylinder is mounted on a cylinder support on the upper end face of the column via a cylinder bracket; The cylinder bracket is provided with a cylinder mounting hole, and the extended end of the movable cylinder passes through the cylinder mounting hole to connect the connecting rod.

[0008] Preferably, the clamping assembly includes a clamping cylinder and a telescopic rod; The lower part of the column is provided with a mounting hole for a clamping cylinder. The extended end of the clamping cylinder is connected to a telescopic rod, which passes through the mounting hole of the clamping cylinder.

[0009] Preferably, an electromagnetic sensor is provided on the reference plate for detecting the position of the turntable assembly and transmitting signals to the clamping cylinder to extend and retract the telescopic rod. The electromagnetic sensor is positioned close to the clamping cylinder.

[0010] Preferably, the turntable assembly is detachable and replaceable; The fixing block is provided with a fixing groove for fixing the workpiece and a machining hole for drilling the workpiece; the fixing block is also provided with a limiting component for limiting the workpiece.

[0011] Preferably, the drive component is an equally spaced workstation motor.

[0012] Preferably, the automatic punching device further includes an air blowing device; the air blowing device includes an air blowing base and a flexible air blowing tube.

[0013] The beneficial effects of this utility model are: 1. High efficiency and speed: Automatic punching takes only 4 seconds per hole and can be continuously processed, which greatly increases the output per unit time, improves production efficiency, facilitates large-scale production, and meets the demand of a large number of market orders.

[0014] 2. Saves manpower; workers only need to be responsible for loading and unloading materials, reducing the direct manual involvement in the drilling operation, reducing the labor intensity of workers, reducing the number of workers, saving labor costs, and improving the economic benefits of enterprises.

[0015] 3. Saves on consumables: Precise drilling reduces scrap rate, minimizes raw material waste, and saves production costs.

[0016] 4. Stable precision: During the automatic drilling process, the equipment parameters are set accurately and the operating status is stable, ensuring the consistency of drilling precision for each workpiece and improving product quality stability.

[0017] 5. Wider range of applications: It can be adapted to different specifications of drill bits and rotary table components to meet the drilling needs of various materials and different hole diameters.

[0018] 6. This utility model is highly efficient, can operate continuously, has precise positioning, reduces workpiece processing errors, reduces labor costs, saves consumables, and has replaceable drill bits and turntable components, making it more widely applicable. Attached Figure Description

[0019] Figure 1 This is an exploded view of the small-to-medium-sized automatic punching device of this utility model; Figure 2 This is an exploded sectional view of the small-to-medium-sized automatic punching device of this utility model; Figure 3 This is an assembly drawing of the small and medium-sized automatic punching device of this utility model; In the diagram: 1. Second synchronous pulley; 2. Synchronous belt; 3. Connecting rod; 4. Cylinder support; 5. Drive motor; 6. Bracket; 6-1. Horizontal frame; 6-2. Column; 7. Tightening cylinder; 8. Connecting assembly; 9. Telescopic rod; 10. Workpiece; 11. Fixed base; 12. Electromagnetic sensor; 13. Equally spaced workstation motor; 14. Moving cylinder; 15. Cylinder support; 16. First synchronous pulley; 17. Coupling; 18. Slide groove; 19. Slot hole; 20. Key shaft; 21. Spindle box; 22. Bearing assembly; 23. Fixing block; 23-1. Fixing groove; 23-2. Limiting component; 23-3. Machining hole; 23-3. Spindle; 24. Extension rod; 25. Air blowing device; 26. Drill bit; 27. Reference plate; 28. Detailed Implementation

[0020] To facilitate understanding of this utility model, it will be described in more detail below with reference to the accompanying drawings and specific embodiments. However, this utility model can be implemented in many different forms and is not limited to the embodiments described in this specification. These embodiments are intended to provide a more thorough and comprehensive understanding of the disclosure of this utility model.

[0021] like Figure 1-3 As shown, this utility model provides a small automatic drilling device, including a drilling assembly, a drive motor 5 for driving the drilling assembly to rotate, a synchronous pulley set connecting the drilling assembly and the drive motor 5, a moving cylinder 14 for driving the drilling assembly to move up and down, a turntable assembly, a reference plate 28, and a rotation drive assembly. The synchronous pulley set includes a first synchronous pulley 16, a second synchronous pulley 1, and a synchronous belt 2; the synchronous belt 2 connects the first synchronous pulley 16 and the second synchronous pulley 1. The drilling device also includes a support 6 and a clamping assembly for clamping the side of the workpiece; the support 6 includes a crossbeam 6-1 and a column 6-2; the drilling assembly is vertically mounted on the upper part of the column 6-2, and the clamping assembly is mounted on the lower part. The components include: a moving cylinder 14 mounted on the upper surface of column 6-2; a drive motor 5 mounted on the lower surface of crossbeam 6-1 and a set of synchronous pulleys mounted on the upper surface of crossbeam 6-1; a drilling assembly connected to the upper part of the first synchronous pulley 16 and connected to the moving cylinder 14 in the middle via a connecting rod 3; a drive motor 5 connected to the second synchronous pulley 1; a turntable assembly mounted on the upper surface of reference plate 28, including a fixed base 11, with multiple fixed blocks 23 for placing workpieces arranged around the center periphery of the fixed base 11; a rotary drive assembly mounted on the lower surface of reference plate 28; a mounting through hole provided on reference plate 28, and the turntable assembly connected to the extended end of the rotary drive assembly passing through the mounting through hole.

[0022] The drilling assembly includes a spindle housing 21, a spindle 24, a key shaft 20, a bearing assembly 22, an extension rod 25, a drill bit 27, and a coupling 17. The spindle housing 21 is fixed to the upper part of the column 6-2 via a connecting assembly 8. A groove 18 is provided on the side of the spindle housing 21 near the column 6-2. The spindle 24 is fitted inside the spindle housing 21, and a slot 19 is provided on the spindle 24. One end of the connecting rod 3 passes through the groove 18 and is connected to the spindle 24 via the slot 19, and the other end is connected to the moving cylinder 14. The key shaft 20 and the extension rod 25 are connected to the upper and lower parts of the spindle 24 respectively via the bearing assembly 22. The upper part of the key shaft 20 is connected to the first synchronous pulley 16 via the coupling 17. The lower part of the extension rod 25 is connected to the drill bit 27. The drill bit 27 is detachable.

[0023] The drive motor 5 is mounted on the lower surface of the crossbeam 6-1, which is away from the column 6-2, via the connecting component 8. The upper surface of the crossbeam 6-1 is provided with a drive motor mounting hole, and the extended end of the drive motor 5 passes through the drive motor mounting hole to connect to the second synchronous pulley 1.

[0024] The movable cylinder is mounted on the cylinder support on the upper end face of the column via a cylinder bracket; the cylinder bracket is provided with a cylinder mounting hole, and the extended end of the movable cylinder passes through the cylinder mounting hole to connect to the connecting rod.

[0025] The clamping assembly includes a clamping cylinder 7 and a telescopic rod 9; the lower part of the column 6-2 is provided with a clamping cylinder mounting hole, the extended end of the clamping cylinder 7 is connected to the telescopic rod 9, and the telescopic rod 9 passes through the clamping cylinder mounting hole.

[0026] An electromagnetic sensor 12 is provided on the reference plate 28 to detect the position of the turntable assembly and to transmit signals to the clamping cylinder 7 to extend and retract the telescopic rod 9. The electromagnetic sensor 12 is located close to the clamping cylinder 7.

[0027] The turntable assembly is detachable and replaceable; the fixing block 23 is provided with a fixing groove 23-1 for fixing the workpiece 10 and a machining hole 23-3 for drilling the workpiece; the fixing block is also provided with a limiting member 23-2 for limiting the workpiece.

[0028] The drive component is a motor 13 with equally spaced workstations.

[0029] The automatic punching device also includes an air blowing device 26; the air blowing device 26 includes an air blowing base and a flexible air blowing tube.

[0030] In a preferred embodiment, the drive motor 5 is a 750-watt geared motor, the second synchronous pulley 1 is a 5M synchronous pulley (50 teeth), the moving cylinder 14 is an SDA5050 cylinder, the connecting rod 3 is an aluminum Z-axis connecting rod, the clamping cylinder 7 is an SDA4060 cylinder, the drill bit 27 is an alloy drill bit, the electromagnetic sensor 12 is a PNP3 line electromagnetic sensor, the 13 equally divided work position motor is a 6 equally divided work position motor, the limiting component 23-2 is an O-ring, and the connecting component 8 is a hexagonal screw.

[0031] The drill bit 27 and the rotary table assembly in this invention are detachable to meet different processing requirements. The detachable rotary table assembly is preferably implemented in the following embodiments: In Example 1, the fixed base 11 and the fixed block 23 in the turntable assembly are a whole. When different types of workpieces need to be processed, the entire turntable assembly can be removed and replaced as a whole.

[0032] In Example 2, the fixing block 23 in the turntable assembly is movably mounted on the fixing base 11. When different types of workpieces need to be processed, different types of fixing blocks 23 can be replaced.

[0033] The working principle of this utility model: After the drive motor 5 is powered on, it converts electrical energy into mechanical energy, which is transmitted precisely and stably through the synchronous pulley set to drive the drill bit 27 to rotate. The moving cylinder 14 drives the connecting rod 3 to move up and down. The connecting rod 3 presses down and moves up on the spindle 24, and the drill bit 27 completes the drilling and upward movement after drilling. The worker fixes the workpiece 10 onto the fixing block 23. The fixing groove 23-1 on the fixing block 23 fixes the workpiece, and the limiting part 23-2 tightens and limits the workpiece 10 to ensure that the position of the product remains unchanged during rotation, resists vibration, and ensures the stability of the product during processing. As the equally spaced drive motor 5 drives the fixed base 11 to rotate, the fixing block 23 on the fixed base 11 precisely rotates to the processing position corresponding to the drill bit 27. At the same time, the electromagnetic sensor 12 senses the position of the fixing block 23 and triggers the extension rod 9 of the clamping cylinder 7 to extend and press the side of the workpiece 10 to ensure that the workpiece 10 does not move or shake during processing, ensuring processing accuracy and preventing damage to the workpiece 10. After the moving cylinder 14 drives the drill bit 27 to process the workpiece 10, the fixed base 11 rotates to move the processed workpiece 10 out of the processing position. The worker removes the processed workpiece 10 and then installs a new processed workpiece 10. This process is repeated continuously.

[0034] This utility model's drilling machine automatically drills holes in just 4 seconds per hole and can process continuously, significantly increasing output per unit time, improving production efficiency, facilitating large-scale production, and meeting the demands of large market orders. Workers only need to handle loading and unloading, reducing direct manual involvement in the drilling process, lowering labor intensity, reducing manpower, saving labor costs, and improving enterprise economic efficiency. Precise drilling reduces scrap rates, minimizes raw material waste, and saves production costs. During automatic drilling, the equipment parameters are accurately set and the operating status is stable, ensuring consistent drilling accuracy for each workpiece and improving product quality stability. It can be adapted to different specifications of drill bits and rotary table components to meet the drilling needs of various materials and different hole diameters. This utility model is highly efficient, can operate continuously, has precise positioning, reduces workpiece processing errors, reduces labor costs, saves consumables, and has replaceable drill bits and rotary table components, making it more widely applicable.

Claims

1. A small automatic punching device, comprising a punching assembly, a drive motor for driving the punching assembly to rotate, a set of synchronous pulleys connecting the punching assembly and the drive motor, a moving cylinder for driving the punching assembly to move up and down, a turntable assembly, a reference plate, and a rotation drive assembly, wherein the set of synchronous pulleys includes a first synchronous pulley, a second synchronous pulley, and a synchronous belt; the synchronous belt connects the first synchronous pulley and the second synchronous pulley. Its features are, The drilling device also includes a support and a clamping assembly for clamping the side of the workpiece; The support system includes horizontal frames and vertical columns; A drilling assembly is vertically installed on the upper part of the column, a clamping assembly is installed on the lower part, and a moving cylinder is installed on the upper end face of the column. A drive motor is installed on the lower surface of the cross frame, and a set of synchronous pulleys is installed on the upper surface of the cross frame. The upper part of the punching assembly is connected to the first synchronous pulley, and the middle part is connected to the moving cylinder via a connecting rod; The drive motor is connected to the second synchronous pulley; The turntable assembly is mounted on the upper surface of the reference plate. The turntable assembly includes a fixed base, and multiple fixing blocks for placing workpieces are arranged along the central periphery of the fixed base. The rotary drive assembly is mounted on the lower surface of the reference plate; The base plate has mounting through holes, and the turntable assembly is connected to the protruding end of the rotary drive assembly that passes through the mounting through holes.

2. The small automatic punching device according to claim 1, characterized in that, The drilling assembly includes a spindle housing, spindle, key shaft, bearing assembly, extension rod, drill bit, and coupling; The spindle housing is fixed to the upper part of the column by a connecting assembly; a sliding groove is provided on the side of the spindle housing near the column; The spindle is fitted inside the spindle box, and slots are provided on the spindle. One end of the connecting rod passes through the slide groove and connects to the main shaft through the slot hole, while the other end connects to the moving cylinder; The key shaft and extension rod are connected to the upper and lower parts of the spindle via bearing assemblies, respectively. The upper part of the key shaft is connected to the first synchronous pulley via a coupling; The drill bit is connected to the lower part of the extension rod; The drill bit is detachable.

3. The small automatic punching device according to claim 1, characterized in that, The drive motor is mounted on the lower surface of the crossbeam away from the column via a connecting assembly. The upper surface of the crossbeam is provided with a drive motor mounting hole, and the extended end of the drive motor passes through the drive motor mounting hole to connect to the second synchronous pulley.

4. A small automatic punching device according to claim 1, characterized in that, The movable cylinder is mounted on the cylinder support on the upper end face of the column via a cylinder bracket; The cylinder bracket is provided with a cylinder mounting hole, and the extended end of the movable cylinder passes through the cylinder mounting hole to connect the connecting rod.

5. A small automatic punching device according to claim 1, characterized in that, The clamping assembly includes a clamping cylinder and a telescopic rod; The lower part of the column is provided with a mounting hole for a clamping cylinder. The extended end of the clamping cylinder is connected to a telescopic rod, which passes through the mounting hole of the clamping cylinder.

6. A small automatic punching device according to claim 5, characterized in that, An electromagnetic sensor is installed on the reference plate to detect the position of the turntable assembly and to transmit signals to the clamping cylinder to extend and retract the telescopic rod. The electromagnetic sensor is positioned close to the clamping cylinder.

7. A small automatic punching device according to claim 1, characterized in that, The turntable assembly is detachable and replaceable; The fixing block is provided with a fixing groove for fixing the workpiece and a machining hole for drilling the workpiece; the fixing block is also provided with a limiting component for limiting the workpiece.

8. A small automatic punching device according to claim 1, characterized in that, The drive component is a motor with equally spaced workstations.

9. A small automatic punching device according to claim 1, characterized in that, The automatic punching device also includes an air blowing device; The blowing device includes a blowing base and a flexible blowing tube.

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