Aluminum profile sawing machine with scrap recycling function

Abstract

This utility model relates to the field of sawing machines and discloses an aluminum profile sawing machine with a waste chip recycling function, comprising: a sawing machine body, on which a waste chip recycling mechanism is provided; the waste chip recycling mechanism includes a waste chip discharge hole, a rotating shaft, a filter plate, a first clamping and blocking strip, a second clamping and blocking strip, and an electromagnet; the waste chip discharge hole is opened at the top of the sawing machine body, the rotating shaft is rotatably installed inside the waste chip discharge hole, the rotating shaft is fixedly connected to the filter plate, the first clamping and blocking strip and the second clamping and blocking strip are both fixedly installed inside the waste chip discharge hole, the filter plate abuts against the first clamping and blocking strip and the second clamping and blocking strip, the bottom of the second clamping and blocking strip has an assembly groove, and the electromagnet is fixedly installed in the assembly groove. This utility model has the following advantages and effects: it facilitates the recycling and processing of waste chips, eliminates the need for manual cleaning, and avoids the risk of operators coming into contact with high-speed rotating parts or sharp aluminum chips due to manual cleaning of waste chips.

Description

Technical Field

[0001] This utility model relates to the field of sawing technology, and in particular to an aluminum profile sawing machine with waste chip recycling function. Background Technology

[0002] In the process of aluminum processing, sawing devices are often used to cut aluminum plates into corresponding shapes, so that the cut aluminum plates can be precision-machined by CNC machine tools to obtain parts that meet the requirements of use. Hydraulic saws are a type of equipment widely used in industry. They use a hydraulic system to control the cutting tool, which improves the safety and stability of operation.

[0003] In the existing technology, when a hydraulic saw cuts aluminum profiles, it generates residual debris. If it is cleaned by hand, it is easy to get injured. If these residual debris are not treated, they will accumulate and affect subsequent cutting work. Therefore, it is necessary to design an aluminum profile saw with waste recycling function to solve the above problems.

[0004] The information disclosed in this background section is intended only to enhance the understanding of the overall background of this utility model and should not be construed as an admission or in any way implying that the information constitutes prior art known to those skilled in the art. Utility Model Content

[0005] The purpose of this invention is to provide an aluminum profile saw with a waste recycling function to solve the above-mentioned problems.

[0006] The above-mentioned technical objective of this utility model is achieved through the following technical solution: an aluminum profile sawing machine with waste recycling function, comprising:

[0007] A saw body, on which a waste chip recycling mechanism is provided;

[0008] The waste recycling mechanism includes a waste discharge hole, a rotating shaft, a filter plate, a first pressing and blocking strip, a second pressing and blocking strip, and an electromagnet.

[0009] The waste chip discharge hole is located at the top of the saw body. The rotating shaft is rotatably installed inside the waste chip discharge hole and is fixedly connected to the filter plate. Both the first and second clamping and blocking strips are fixedly installed inside the waste chip discharge hole. The filter plate abuts against the first and second clamping and blocking strips. The bottom of the second clamping and blocking strip has an assembly groove. The electromagnet is fixedly installed in the assembly groove and attracts the filter plate.

[0010] A further feature of this invention is that the waste recycling mechanism includes an air pump, a connecting pipe, a branch pipe, and an air pipe. The air pump is fixedly installed on the saw body, the connecting pipe is fixedly connected to the air pump, the branch pipe is fixedly installed on the connecting pipe, and the air pipe is fixedly installed on the branch pipe.

[0011] A further feature of this invention is that a top frame is fixedly installed on the top of the saw body, and a hydraulic cylinder one and a hydraulic cylinder two are fixedly installed on the top frame. A saw blade is fixedly installed on the hydraulic rod of the hydraulic cylinder one, and a pressure plate is fixedly installed on the hydraulic rod of the hydraulic cylinder two.

[0012] By adopting the above technical solution, aluminum profiles are fixed and sawn.

[0013] A further feature of this invention is that a control component is fixedly installed on the top of the filter plate.

[0014] A further feature of this invention is that a rectangular hole is provided on the front side of the saw body, and the rectangular hole is connected to the waste chip discharge hole.

[0015] By adopting the above technical solution, it is convenient to recycle and process waste.

[0016] A further feature of this invention is that an aluminum profile is placed on the top of the saw body, and a pressure plate abuts against the aluminum profile.

[0017] By adopting the above technical solution, it is convenient to press and fix the aluminum profile.

[0018] A further feature of this invention is that the connecting pipe is fixedly installed inside the waste chip discharge hole.

[0019] A further feature of this invention is that the branch pipe and the connecting pipe are internally connected.

[0020] A further feature of this invention is that the trachea and the branch tube are internally connected.

[0021] A further feature of this invention is that the filter plate is inclined.

[0022] The beneficial effects of this utility model are:

[0023] This invention, through its waste recycling mechanism, avoids the risk of operators coming into contact with high-speed rotating parts or sharp aluminum shavings while manually cleaning waste, significantly reducing the probability of workplace accidents and creating a safe working environment for workers. The coordinated design of the filter plate and air pump facilitates the recycling of waste and ensures efficient recycling. Attached Figure Description

[0024] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0025] Figure 1 This is a structural schematic diagram of an aluminum profile sawing machine with waste recycling function proposed in this utility model.

[0026] Figure 2 This is a cross-sectional structural diagram of an aluminum profile sawing machine with waste recycling function proposed in this utility model.

[0027] Figure 3 yes Figure 2 A schematic diagram of part A in the diagram.

[0028] Figure 4 yes Figure 2 A schematic diagram of part B in the diagram.

[0029] In the diagram, 1. Sawing machine body; 2. Top frame; 3. Hydraulic cylinder one; 4. Hydraulic cylinder two; 5. Pressure plate; 6. Aluminum profile; 7. Waste chip discharge hole; 8. Rotary shaft; 9. Filter plate; 10. Clamping and blocking strip one; 11. Clamping and blocking strip two; 12. Electromagnet; 13. Control unit; 14. Air pump; 15. Connecting pipe; 16. Branch pipe; 17. Air pipe. Detailed Implementation

[0030] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation", "connection" and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood through the specific circumstances.

[0031] The technical solution of this utility model will now be clearly and completely described with reference to specific embodiments. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0032] See Figure 1 , Figure 2 , Figure 3 and Figure 4This utility model provides an aluminum profile sawing machine with waste recycling function, comprising:

[0033] The saw body 1 is equipped with a waste chip collection mechanism. It should be noted that this facilitates the recycling and processing of waste chips, eliminating the need for manual cleaning.

[0034] The waste recycling mechanism includes a waste discharge hole 7, a rotating shaft 8, a filter plate 9, a first clamping and blocking strip 10, a second clamping and blocking strip 11, and an electromagnet 12;

[0035] The waste chip discharge hole 7 is located at the top of the saw body 1. The rotating shaft 8 is rotatably installed inside the waste chip discharge hole 7. The rotating shaft 8 is fixedly connected to the filter plate 9. The first and second clamping and blocking strips 10 and 11 are both fixedly installed inside the waste chip discharge hole 7. The filter plate 9 abuts against the first and second clamping and blocking strips 10 and 11. The bottom of the second clamping and blocking strip 11 is provided with an assembly groove. The electromagnet 12 is fixedly installed in the assembly groove. It should be noted that a wire hole is provided on the inner wall of the rear side of the assembly groove for wiring the electromagnet 12.

[0036] Electromagnet 12 is attracted to filter plate 9.

[0037] With the above structure, the filter plate 9 is adsorbed and fixed by the electromagnet 12. The filter plate 9 can filter the waste and prevent it from being sucked into the air tube 17. When it is necessary to clean the waste on the filter plate 9, the electromagnet 12 can be turned off to release the adsorption on the filter plate 9. At this time, the filter plate 9 rotates due to its own gravity, and the debris on the filter plate 9 is discharged and collected.

[0038] Specifically, the waste recycling mechanism also includes an air pump 14, a connecting pipe 15, a branch pipe 16, and an air pipe 17. The air pump 14 is fixedly installed on the saw body 1, the connecting pipe 15 is fixedly connected to the air pump 14, the branch pipe 16 is fixedly installed on the connecting pipe 15, and the air pipe 17 is fixedly installed on the branch pipe 16.

[0039] With the above structure, during the sawing process of aluminum profile 6, the air pump 14 is started, causing the air pipe 17 to draw air and generate suction. This can generate suction at the waste discharge hole 7, which helps to suck in the generated debris and facilitates the collection and processing of the debris. After a certain amount of debris is collected on the filter plate 9, when the debris on the filter plate 9 is discharged, the filter plate 9 is in a vertical state. At this time, the air pump 14 is started, and the blades inside the air pump 14 reverse, causing the air pipe 17 to blow air towards the filter plate 9. This can help to clean the filter plate 9 and facilitate the recovery and collection of impurities on the filter plate 9.

[0040] Specifically, a top frame 2 is fixedly installed on the top of the saw body 1. A hydraulic cylinder 3 and a hydraulic cylinder 4 are fixedly installed on the top frame 2. A saw blade is fixedly installed on the hydraulic rod of the hydraulic cylinder 3. A pressure plate 5 is fixedly installed on the hydraulic rod of the hydraulic cylinder 4. An aluminum profile 6 is placed on the top of the saw body 1. The pressure plate 5 abuts against the aluminum profile 6.

[0041] With the above structure, hydraulic cylinder 4 is activated, causing pressure plate 5 to press and fix aluminum profile 6. In actual application, aluminum profile 6 is relatively long. After cutting aluminum profile 6, aluminum profile 6 will not fall into waste chip discharge hole 7. Hydraulic cylinder 4 is activated, and hydraulic cylinder 4 drives the saw blade to move down. The saw blade is not shown in the figure. It is used to saw aluminum profile 6. This is existing technology and will not be described in detail here.

[0042] Specifically, a control component 13 is fixedly installed on the top of the filter plate 9. The filter plate 9 is tilted. It should be noted that after cleaning the debris on the filter plate 9, the control component 13 is pulled, and then the filter plate 9 is attracted and fixed by the electromagnet 12.

[0043] Specifically, a rectangular hole is provided on the front side of the saw body 1, which is connected to the waste chip discharge hole 7. It should be noted that a collection box is placed in the rectangular hole in advance for subsequent waste chip collection.

[0044] Specifically, the connecting pipe 15 is fixedly installed inside the waste discharge hole 7, the branch pipe 16 is connected to the inside of the connecting pipe 15, and the air pipe 17 is connected to the inside of the branch pipe 16. It should be noted that this is to facilitate the flow of air.

[0045] Working principle:

[0046] S1: During the aluminum profile sawing stage, the aluminum profile 6 is placed on top of the saw body 1. The hydraulic cylinder 4 on the top frame 2 is started, and its hydraulic rod drives the pressure plate 5 to move downward until it is in close contact with the aluminum profile 6, thereby firmly pressing and fixing the aluminum profile 6. Then, the hydraulic cylinder 3 is started, and its hydraulic rod drives the saw blade to move downward to saw the aluminum profile 6. During the sawing process, the air pump 14 is started. The air pump 14 works through the pipeline system consisting of the connecting pipe 15, the branch pipe 16 and the air pipe 17, causing the air pipe 17 to draw air and form suction at the waste chip drop hole 7.

[0047] S2: Under the suction force, the aluminum profile waste generated by sawing moves towards the waste discharge hole 7. During this process, the inclined filter plate 9 plays a key role. It abuts against the first and second blocking strips 10 and is attracted and fixed by the electromagnet 12 installed in the bottom mounting groove of the second blocking strip 11. It can effectively intercept the waste and prevent the waste from being directly sucked into the air pump 14 by the air pipe 17, thus avoiding the blockage or damage of the air pump 14. At the same time, the waste accumulates on the filter plate 9.

[0048] S3: When a certain amount of waste accumulates on the filter plate 9, it needs to be cleaned. At this time, the electromagnet 12 is turned off to release the attraction force on the filter plate 9. The filter plate 9 rotates around the rotating shaft 8 under its own gravity, gradually changing from an inclined state to a vertical state. The waste on the filter plate 9 falls off under the action of gravity and falls into the collection box placed in the rectangular hole in advance through the waste dropping hole 7 and the connecting structure between the waste dropping hole 7 and the rectangular hole on the front side of the saw body 1, thus completing the initial collection of waste.

[0049] S4: When the filter plate 9 is in a vertical position, restart the air pump 14 to reverse the internal blades of the air pump 14, and change the air pipe 17 from the suction state to the blowing state. The airflow blows towards the filter plate 9 to sweep away the residual waste on the surface of the filter plate 9, further cleaning the filter plate 9 and ensuring that the filter plate 9 is clean so that it can be put into use again. After cleaning, pull the control piece 13 on the top of the filter plate 9 to reset the filter plate 9 to the tilted state, and restart the electromagnet 12 to attract the filter plate 9, fix the position of the filter plate 9, and prepare for the next waste recycling.

[0050] The above provides a detailed description of an aluminum profile sawing machine with waste recycling function provided by this utility model. Specific embodiments have been used to illustrate the principle and implementation of this utility model. The descriptions of the embodiments above are only for the purpose of helping to understand the method and core idea of ​​this utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made to this utility model without departing from the principle of this utility model, and these improvements and modifications also fall within the protection scope of the claims of this utility model.

Claims

1. An aluminum profile sawing machine with waste recycling function, characterized in that, include: The saw body (1) is equipped with a waste chip recycling mechanism; The waste recycling mechanism includes a waste discharge hole (7), a rotating shaft (8), a filter plate (9), a first abutment barrier (10), a second abutment barrier (11), and an electromagnet (12). The waste chip discharge hole (7) is located at the top of the saw body (1). The rotating shaft (8) is rotatably installed inside the waste chip discharge hole (7). The rotating shaft (8) is fixedly connected to the filter plate (9). The first abutting shield (10) and the second abutting shield (11) are both fixedly installed inside the waste chip discharge hole (7). The filter plate (9) abuts against the first abutting shield (10) and the second abutting shield (11). The bottom of the second abutting shield (11) is provided with an assembly groove. The electromagnet (12) is fixedly installed in the assembly groove. The electromagnet (12) attracts the filter plate (9).

2. The aluminum profile sawing machine with waste recycling function according to claim 1, characterized in that, The waste recycling mechanism also includes an air pump (14), a connecting pipe (15), a branch pipe (16), and an air pipe (17). The air pump (14) is fixedly installed on the saw body (1). The connecting pipe (15) is fixedly connected to the air pump (14). The branch pipe (16) is fixedly installed on the connecting pipe (15). The air pipe (17) is fixedly installed on the branch pipe (16).

3. The aluminum profile sawing machine with waste recycling function according to claim 1, characterized in that, The top of the saw body (1) is fixedly provided with a top frame (2), and a hydraulic cylinder one (3) and a hydraulic cylinder two (4) are fixedly provided on the top frame (2). A saw blade is fixedly provided on the hydraulic rod of the hydraulic cylinder one (3), and a pressure plate (5) is fixedly provided on the hydraulic rod of the hydraulic cylinder two (4).

4. The aluminum profile sawing machine with waste recycling function according to claim 1, characterized in that, The filter plate (9) is fixedly provided with a control component (13) on its top.

5. The aluminum profile sawing machine with waste recycling function according to claim 1, characterized in that, The front side of the saw body (1) has a rectangular hole, which is connected to the waste chip discharge hole (7).

6. The aluminum profile sawing machine with waste recycling function according to claim 3, characterized in that, An aluminum profile (6) is placed on top of the saw body (1), and the pressure plate (5) abuts against the aluminum profile (6).

7. An aluminum profile sawing machine with waste recycling function according to claim 2, characterized in that, The connecting pipe (15) is fixedly installed inside the waste chip discharge hole (7).

8. The aluminum profile sawing machine with waste recycling function according to claim 2, characterized in that, The branch pipe (16) is internally connected to the connecting pipe (15).

9. An aluminum profile sawing machine with waste recycling function according to claim 2, characterized in that, The trachea (17) is internally connected to the branch tube (16).

10. An aluminum profile sawing machine with waste recycling function according to claim 1, characterized in that, The filter plate (9) is set at an angle.

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