A soldering platform for transformer manufacturing

Abstract

This utility model belongs to the technical field of soldering platforms, specifically a soldering platform for transformer production. Addressing the problems of high labor intensity and low soldering efficiency in the background art, the following solution is proposed: A base is included, with a top frame mounted on its outer wall. An electric guide rail is fixedly connected to the outer wall of the top frame via screws. This utility model relies on two clamps to move the clamping plate, simultaneously clamping multiple transformer workpieces. A second servo motor drives the clamps to rotate, enabling soldering at both ends of the transformer workpieces, reducing soldering difficulty and significantly improving efficiency. The electric guide rail moves the top plate, and the first servo motor drives the lead screw, controlling the transfer of the transformer workpieces between the placement platform, solder bath, and conveyor. The operation is convenient, highly automated, and saves manpower, thereby reducing labor costs.

Description

Technical Field

[0001] This utility model relates to the field of soldering platform technology, and in particular to a soldering platform for transformer production. Background Technology

[0002] A soldering platform is a fundamental piece of equipment used in soldering processes. Its primary function is to hold and heat the objects being soldered, ensuring stability and precision during the soldering process. Soldering platforms are typically made of high-strength materials, such as high-strength cast iron, to ensure their durability and stability.

[0003] During the production of transformers, it is necessary to assemble a number of electrical components. These components are numerous and small in size, which means that operators need to be very careful when soldering them. However, this method is not only labor-intensive, but also allows only one product to be soldered at a time, which greatly affects the efficiency of soldering. Utility Model Content

[0004] In view of the shortcomings of the prior art, this utility model provides a soldering platform for transformer production, which overcomes the shortcomings of the prior art and effectively solves the problems of high labor intensity and low soldering efficiency during soldering.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A soldering platform for transformer production includes a base, a top frame installed on the top outer wall of the base, and an electric guide rail fixedly connected to the outer wall of the top frame by screws. A top plate is installed on the slider of the electric guide rail, and a first servo motor is provided on the top outer wall of the top plate. The output shaft of the first servo motor is fixedly connected to a lead screw through a coupling, and a mounting bracket is screwed onto the outer wall of the lead screw.

[0007] The second servo motor is fixedly connected to one side of the outer wall of the mounting bracket by screws, and clamps are provided on both sides of the inner wall of the mounting bracket. A pulley pair is installed between one of the clamps and the output shaft of the second servo motor, and clamping plates are fixedly connected to the clamping blocks of the two clamps.

[0008] Preferably, the top outer wall of the base is provided with a mold platform, and the mold platform includes a placement platform and a positioning groove, wherein the positioning groove is formed on the top outer wall of the placement platform.

[0009] Preferably, transformer workpieces are clamped and connected between the two clamping plates at equal intervals, and the size of the positioning groove is adapted to the size of the transformer workpieces.

[0010] Preferably, a connecting plate is rotatably connected to the bottom outer wall of the lead screw, and symmetrically distributed vertical guide rods are fixedly connected between the connecting plate and the top plate, with the mounting bracket slidably connected to the outer wall of the vertical guide rods.

[0011] Preferably, the outer wall of one side of the top frame is welded with symmetrically distributed crossbeams, and a transverse guide rod is fixedly connected between two crossbeams, with the top plate slidably connected to the outer wall of the transverse guide rod.

[0012] Preferably, the outer wall of the top of the base is provided with a solder pool.

[0013] Preferably, a conveyor is provided on the top outer wall of the base between the solder bath and the placement platform.

[0014] The beneficial effects of this utility model are as follows:

[0015] 1. The soldering platform for transformer production designed in this paper relies on two clamps to move the clamping plates, which can clamp multiple transformer workpieces at the same time. Furthermore, the second servo motor drives the clamps to rotate, which can control both ends of the transformer workpieces to be soldered, reducing the difficulty of soldering and greatly improving the efficiency of soldering.

[0016] 2. The soldering platform for transformer production designed in this paper moves the top plate via an electric guide rail and rotates the lead screw via a first servo motor. It can control the transfer of transformer workpieces between the placement table, solder pool and conveyor. It is easy to operate, highly automated, saves manpower, and thus reduces labor costs. Attached Figure Description

[0017] Figure 1 This utility model provides a schematic diagram of the overall structure of a soldering platform for transformer manufacturing. Figure 1 ;

[0018] Figure 2 This utility model provides a schematic diagram of the overall structure of a soldering platform for transformer manufacturing. Figure 2 ;

[0019] Figure 3 This is a schematic diagram of the electric guide rail connection structure of a soldering platform for transformer production proposed in this utility model;

[0020] Figure 4 This is a schematic diagram of the mold platform structure for a transformer manufacturing soldering platform proposed in this utility model.

[0021] In the diagram: 1. Base; 2. Top frame; 3. Electric guide rail; 4. Top plate; 5. First servo motor; 6. Lead screw; 7. Mounting bracket; 8. Second servo motor; 9. Fixture; 10. Pulley pair; 11. Clamping plate; 12. Mold table component; 13. Connecting plate; 14. Vertical guide rod; 15. Crossbeam; 16. Horizontal guide rod; 17. Solder pool; 18. Conveyor; 19. Placement platform; 20. Positioning groove. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0023] Example 1, refer to Figures 1-3 A soldering platform for transformer production includes a base 1, a top frame 2 mounted on the top outer wall of the base 1, and an electric guide rail 3 fixedly connected to the outer wall of the top frame 2 by screws. A top plate 4 is mounted on the slider of the electric guide rail 3, and a first servo motor 5 is provided on the top outer wall of the top plate 4. The output shaft of the first servo motor 5 is fixedly connected to a lead screw 6 by a coupling, and a mounting bracket 7 is screwed onto the outer wall of the lead screw 6.

[0024] In this embodiment, the top plate 4 is moved by the electric guide rail 3 and the lead screw 6 is rotated by the first servo motor 5, which can control the transformer workpiece to move back and forth between the placement platform 19, the solder pool 17 and the conveyor 18. The operation is convenient, the degree of automation is high, and manpower is saved, thereby reducing labor costs.

[0025] Example 2, refer to Figure 3 A soldering platform for transformer production has a second servo motor 8 fixedly connected to one side of the outer wall of the mounting frame 7 by screws, and clamps 9 are provided on both sides of the inner wall of the mounting frame 7. A pulley pair 10 is installed between one of the clamps 9 and the output shaft of the second servo motor 8, and clamping plates 11 are fixedly connected to the clamping blocks of the two clamps 9.

[0026] In this embodiment, the clamping plate 11 is moved by two clamps 9, which can clamp multiple transformer workpieces at the same time. Furthermore, the clamps 9 are rotated by the second servo motor 8, which can control both ends of the transformer workpiece to be soldered, reducing the difficulty of soldering and greatly improving the efficiency of soldering.

[0027] Reference Figure 4 The base 1 has a mold platform 12 on its top outer wall, and the mold platform 12 includes a placement platform 19 and a positioning groove 20, wherein the positioning groove 19 is formed on the top outer wall of the placement platform 20.

[0028] Reference Figures 3-4 Two clamping plates 11 hold and connect transformer workpieces that are distributed at equal intervals, and the size of the positioning groove 20 is adapted to the size of the transformer workpiece.

[0029] Reference Figure 3 A connecting plate 13 is rotatably connected to the bottom outer wall of the lead screw 6, and symmetrically distributed vertical guide rods 14 are fixedly connected between the connecting plate 13 and the top plate 4. The mounting bracket 7 is slidably connected to the outer wall of the vertical guide rods 14.

[0030] Reference Figure 2 The top frame 2 has symmetrically distributed crossbeams 15 welded to one side of its outer wall, and a transverse guide rod 16 is fixedly connected between the two crossbeams 15. The top plate 4 is slidably connected to the outer wall of the transverse guide rod 16.

[0031] Reference Figure 2 A solder pool 17 is provided on the top outer wall of the base 1.

[0032] Reference Figure 2 A conveyor 18 is provided on the top outer wall of the base 1 between the solder pool 17 and the placement platform 19.

[0033] Working principle: First, the transformer workpiece is placed in the positioning slot 20 of the placement platform 19. Multiple transformer workpieces are held by the movement of the clamping plate 11 driven by the two clamps 9. Then, the transformer workpiece is controlled to move horizontally or rise and fall through the cooperation of the electric guide rail 3 and the first servo motor 5. The transformer workpiece is first soldered in the solder pool 17. During the soldering process, the clamps 9 are rotated by the second servo motor 8 to control both ends of the transformer workpiece to be soldered. After soldering, the transformer workpiece is transferred to the conveyor 18 for further transport.

[0034] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A soldering platform for transformer manufacturing, comprising a base (1), characterized in that, The base (1) is equipped with a top frame (2) on its top outer wall, and an electric guide rail (3) is fixedly connected to the top frame (2) by screws. A top plate (4) is installed on the slider of the electric guide rail (3), and a first servo motor (5) is provided on the top outer wall of the top plate (4). The output shaft of the first servo motor (5) is fixedly connected to a lead screw (6) through a coupling, and a mounting bracket (7) is screwed onto the outer wall of the lead screw (6). The second servo motor (8) is fixedly connected to one side of the outer wall of the mounting bracket (7) by screws, and clamps (9) are provided on both sides of the inner wall of the mounting bracket (7). A pulley pair (10) is installed between one of the clamps (9) and the output shaft of the second servo motor (8), and clamping plates (11) are fixedly connected to the clamping blocks of the two clamps (9).

2. The soldering platform for transformer manufacturing according to claim 1, characterized in that, The base (1) has a mold platform (12) on its top outer wall, and the mold platform (12) includes a placement platform (19) and a positioning groove (20), wherein the positioning groove (20) is opened on the top outer wall of the placement platform (19).

3. The soldering platform for transformer manufacturing according to claim 1, characterized in that, Transformer workpieces are clamped and connected between the two clamping plates (11) at equal distances, and the size of the positioning groove (20) is adapted to the size of the transformer workpiece.

4. The soldering platform for transformer manufacturing according to claim 1, characterized in that, The bottom outer wall of the lead screw (6) is rotatably connected to a connecting plate (13), and symmetrically distributed vertical guide rods (14) are fixedly connected between the connecting plate (13) and the top plate (4). The mounting bracket (7) is slidably connected to the outer wall of the vertical guide rods (14).

5. A soldering platform for transformer manufacturing according to claim 1, characterized in that, The top frame (2) has symmetrically distributed crossbeams (15) welded to one side of its outer wall, and a transverse guide rod (16) is fixedly connected between the two crossbeams (15). The top plate (4) is slidably connected to the outer wall of the transverse guide rod (16).

6. The soldering platform for transformer manufacturing according to claim 1, characterized in that, The base (1) has a solder pool (17) on its top outer wall.

7. A soldering platform for transformer manufacturing according to claim 1, characterized in that, The base (1) has a conveyor (18) located on the top outer wall between the solder pool (17) and the placement platform (19).

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