A tool for assisting in the welding of a chip extractor
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-28
- Publication Date
- 2026-08-11
AI Technical Summary
[0004]基于此,有必要针对现有技术中排屑器产品自动焊接难的问题,提供一种辅助排屑器焊接的工装,该工装通过自适应支撑部件快速定位排屑器,多个底部锁紧模块保证装夹的稳定性,提高批量作业的效率
[0015]本实用新型提供的一种辅助排屑器焊接的工装,将排屑器固定在可转动的安装底板上,从而便于焊接机器人完成排屑器所有部位的焊接,而无需在排屑器一侧焊接完成后,将排屑器转换位置,换到另一侧继续焊接。
Smart Images

Figure CN224615509U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of chip conveyors, specifically to a tooling for assisting in the welding of chip conveyors. Background Technology
[0002] Chip conveyors are important auxiliary equipment for machine tools. Welding chip conveyors has always relied on manual operation by workers. The welding strength is high, the welding difficulty is high, and the welding quality is not easy to guarantee. At the same time, it is difficult to train skilled welders and recruit personnel. If chip conveyors can achieve robotic welding, it can solve the current problems of welding labor shortage, low efficiency of manual welding, and uncontrollable welding quality.
[0003] As a non-standard product, the chip conveyor has a large length-to-width ratio and a special structure. Conventional tooling clamping is slow, and it can only realize robot welding on one side of the chip conveyor. After welding one side, welding the other side requires a second clamping of the product, which wastes time and requires repositioning, easily causing defects such as incomplete welding and weld misalignment. Utility Model Content
[0004] Therefore, it is necessary to provide a tooling for assisting in the welding of chip conveyors, which addresses the problem of difficult automatic welding of chip conveyor products in the existing technology. This tooling uses adaptive support components to quickly position the chip conveyor, and multiple bottom locking modules ensure the stability of clamping, thereby improving the efficiency of batch operations.
[0005] A tooling for welding an auxiliary chip conveyor, the tooling for welding the auxiliary chip conveyor includes a base and a mounting base plate rotatably connected to the base;
[0006] One end of the mounting base plate is provided with a head support seat for supporting the chip conveyor head; several bottom locking blocks are evenly arranged on the mounting base plate to fix the bottom housing of the chip conveyor; a middle adaptive support seat is also provided between the bottom locking block near the head support seat and the head support seat to fix the inclined section of the chip conveyor.
[0007] When welding the chip conveyor, after fixing the chip conveyor to the mounting base plate, the welding of each part of the chip conveyor is completed by rotating the mounting base plate.
[0008] Furthermore, the tooling for welding the auxiliary chip conveyor also includes a rotating seat, which connects one end of the base to the mounting base plate, and the other end of the base to the mounting base plate is connected by a first rotating shaft.
[0009] Furthermore, the rotating base includes a drive motor, a connecting base, and a gear. The drive motor and the gear are respectively disposed on two opposite surfaces of the connecting base. The output shaft of the drive motor meshes with the gear, and the gear is connected to the mounting base plate. The drive motor drives the gear to rotate, thereby causing the mounting base plate to rotate.
[0010] Furthermore, a positioning pointer is provided at the upper end of the connecting seat, and an indexing plate is provided on the gear. Zeroing and centering are performed by using the positioning pointer and the indexing plate.
[0011] Furthermore, the central adaptive support base includes support columns disposed on both sides of the mounting base plate and a mounting base rotatably connected to the upper end of the support columns, and locking buckles are provided on both sides of the mounting base.
[0012] Furthermore, the upper end of each of the support columns is connected to both sides of the mounting base via a second rotating shaft.
[0013] Furthermore, each of the bottom locking blocks is provided with a locking buckle at its upper end.
[0014] Furthermore, the mounting base plate is provided with several crossbeams, and the head support, bottom locking block and middle adaptive support are respectively installed on the crossbeams.
[0015] This utility model provides a tooling for assisting in the welding of a chip conveyor. The chip conveyor is fixed on a rotatable mounting base plate, which facilitates the welding robot to complete the welding of all parts of the chip conveyor without having to move the chip conveyor to the other side to continue welding after welding is completed on one side. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the tooling for welding an auxiliary chip conveyor according to the present invention;
[0017] Figure 2 This is a schematic diagram of the rotating base of this utility model;
[0018] Figure 3 This is a schematic diagram of the adaptive support base in the middle of this utility model.
[0019] Figure Labels
[0020] 100 Chip Conveyor, 200 Base, 300 Mounting Base Plate, 400 Rotary Seat, 500 First Rotating Shaft, 110 Machine Head, 120 Bottom Housing, 130 Inclined Section, 310 Machine Head Support, 320 Bottom Locking Block, 330 Adaptive Support, 340 Crossbeam, 410 Drive Motor, 420 Connecting Seat, 430 Gear, 331 Support Column, 332 Mounting Seat, 333 Locking Buckle, 421 Positioning Pointer, 431 Indexing Plate. Detailed Implementation
[0021] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. The drawings illustrate preferred embodiments of this utility model. However, this utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of the disclosure of this utility model.
[0022] It should be noted that when an element is referred to as being "set on" another element, it can be directly on the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "left," "right," "top," "bottom," "end," "top," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementation.
[0023] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0024] This utility model provides a tooling for welding an auxiliary chip conveyor, the tooling for welding an auxiliary chip conveyor includes a base and a mounting base plate rotatably connected to the base;
[0025] One end of the mounting base plate is provided with a head support seat for supporting the chip conveyor head; several bottom locking blocks are evenly arranged on the mounting base plate to fix the bottom housing of the chip conveyor; a middle adaptive support seat is also provided between the bottom locking block near the head support seat and the head support seat to fix the inclined section of the chip conveyor.
[0026] When welding the chip conveyor, after fixing the chip conveyor to the mounting base plate, the welding of each part of the chip conveyor is completed by rotating the mounting base plate.
[0027] This utility model provides a tooling for assisting in the welding of a chip conveyor. The chip conveyor is fixed on a rotatable mounting base plate, which facilitates the welding robot to complete the welding of all parts of the chip conveyor without having to change the position of the chip conveyor after welding on one side and move it to the other side to continue welding.
[0028] The following description, in conjunction with specific embodiments, illustrates a tooling for welding an auxiliary chip conveyor, in order to further understand the inventive concept of the tooling for welding an auxiliary chip conveyor.
[0029] In one embodiment, such as Figure 1 As shown, the tooling for welding the auxiliary chip conveyor includes a base 200 and a mounting base plate 300 rotatably connected to the base 200; one end of the mounting base plate 300 is provided with a head support 310 for supporting the head 110 of the chip conveyor 100; a plurality of bottom locking blocks 320 are evenly arranged on the mounting base plate 300, and the bottom housing 120 of the chip conveyor 100 is fixed by the bottom locking blocks 320; a middle adaptive support 330 is also provided between the bottom locking block 320 near the head support 310 and the head support 310, and the inclined section 130 of the chip conveyor is fixed by the adaptive support 330.
[0030] When welding the chip conveyor, first fix the head 110 of the chip conveyor 100 to the head support 310, then lock the bottom 120 of the chip conveyor 100 to the bottom locking block 320, and then fix the inclined section 130 of the chip conveyor to the adaptive support 330, thus fixing the chip conveyor 100 to the mounting base 300. After the welding robot completes the welding on one side of the chip conveyor 100, rotate the mounting base 300 to rotate the chip conveyor 100 to the other side, and then the welding robot completes the welding on the other side of the chip conveyor. The welding auxiliary fixture provided by this utility model fixes the chip conveyor 100 to the welding auxiliary fixture. By rotating the welding auxiliary fixture, the welding robot can complete the welding of all parts of the chip conveyor 100.
[0031] In one embodiment, such as Figure 2 As shown, the tooling for welding the auxiliary chip conveyor also includes a rotating seat 400, which connects one end of the base 200 and the mounting base plate 300. The other end of the base 200 and the mounting base plate 300 are connected by a first rotating shaft 500.
[0032] The rotating base 400 includes a drive motor 410, a connecting base 420, and a gear 430. The drive motor 410 and the gear 430 are respectively disposed on two opposite surfaces of the connecting base 420. The output shaft of the drive motor 410 meshes with the gear 430, and the gear 430 is connected to the mounting base 300. The drive motor 410 drives the gear 420 to rotate, thereby causing the mounting base 300 to rotate. The lower end of the connecting base 420 is fixed to the base 200. In this embodiment, when the chip conveyor needs to rotate, the drive motor 410 is activated, driving the gear 430 to rotate, thereby causing the mounting base 300 to rotate. The chip conveyor also rotates with the mounting base 300, thus facilitating welding by the welding robot.
[0033] In another embodiment, a positioning pointer 421 is provided at the upper end of the connecting seat 420, and an indexing plate 431 is provided on the gear 430. Zeroing and centering are performed by the positioning support 421 and the indexing plate 431. In this embodiment, before fixing the chip conveyor 100 onto the mounting base plate 300, the drive motor is started to rotate the gear 430, so that the positioning pointer 421 is aligned with the 0° scale line on the indexing plate 431, thereby completing the zeroing and centering, even if the mounting base plate is in a horizontal state.
[0034] In another embodiment, such as Figure 3 As shown, the central adaptive support base 330 includes support columns 331 disposed on both sides of the mounting base plate 300, and a mounting base 332 rotatably connected to the upper end of the support columns 331. Locking buckles 333 are provided on both sides of the mounting base 332. Specifically, the upper end of each support column 331 is connected to both sides of the mounting base 332 via a second rotating shaft 334. After the chip conveyor head 110 is fixed to the bottom housing 120, the inclined section 130 of the chip conveyor is fixed inside the mounting base 332, and the locking buckles 333 are locked, thus fixing the inclined end 130 of the chip conveyor 100. In this embodiment, because the mounting base 332 is rotatably connected to the support columns 331, when fixing the inclined section 130, the mounting base 332 will rotate with the position of the inclined section 130, thereby adaptively installing itself inside the mounting base 332. Therefore, it can be applied to the installation of chip conveyors of different specifications.
[0035] In another embodiment, such as Figure 1 As shown, each of the bottom locking blocks 320 is provided with a locking buckle at its upper end. After the bottom housing 120 of the chip conveyor is installed, the locking buckle is locked to fix the bottom housing 120.
[0036] In another embodiment, such as Figure 1As shown, a plurality of crossbeams 340 are provided on the mounting base plate 300, and the head support 310, the bottom locking block 320 and the middle adaptive support seat 330 are respectively provided on the crossbeams 340.
[0037] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0038] The embodiments described above are merely illustrative of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.
Claims
1. A tool for assisting in the welding of a chip breaker, characterized in that The tooling for welding the auxiliary chip conveyor includes a base (200) and a mounting base plate (300) rotatably connected to the base (200); One end of the mounting base plate (300) is provided with a head support base (310) for supporting the head (110) of the chip conveyor (100); a plurality of bottom locking blocks (320) are evenly arranged on the mounting base plate (300), and the bottom housing (120) of the chip conveyor (100) is fixed by the bottom locking blocks (320); a middle adaptive support base (330) is also provided between the bottom locking block (320) near the head support base (310) and the head support base (310), and the inclined section (130) of the chip conveyor (100) is fixed by the adaptive support base (330); When welding the chip conveyor, after fixing the chip conveyor (100) on the mounting base plate (300), the welding of each part of the chip conveyor (100) is completed by rotating the mounting base plate (300).
2. The tooling for welding an auxiliary chip conveyor according to claim 1, characterized in that, The tooling for welding the auxiliary chip conveyor also includes a rotating seat (400), which connects one end of the base (200) and the mounting base plate (300), and the other end of the base (200) and the mounting base plate (300) are connected by a first rotating shaft (500).
3. The tooling for welding an auxiliary chip conveyor according to claim 2, characterized in that, The rotating base (400) includes a drive motor (410), a connecting base (420), and a gear (430). The drive motor (410) and the gear (430) are respectively disposed on two opposite surfaces of the connecting base (420). The output shaft of the drive motor (410) meshes with the gear (430). The gear (430) is connected to the mounting base plate (300). The drive motor (410) drives the gear (430) to rotate, thereby causing the mounting base plate (300) to rotate.
4. The tooling for welding an auxiliary chip conveyor according to claim 3, characterized in that, A positioning pointer (421) is provided at the upper end of the connecting seat (420), and an indexing plate (431) is provided on the gear (430). The positioning pointer (421) and the indexing plate (431) are used for zeroing and centering.
5. The tooling for welding an auxiliary chip conveyor according to claim 1, characterized in that, The central adaptive support base (330) includes support columns (331) on both sides of the mounting base plate (300) and mounting base (332) rotatably connected to the upper end of the support columns (331). Locking buckles (333) are provided on both sides of the mounting base (332).
6. The tooling for welding an auxiliary chip conveyor according to claim 5, characterized in that, The upper ends of each of the support columns (331) are connected to both sides of the mounting base (332) via a second rotating shaft (334).
7. The tooling for welding an auxiliary chip conveyor according to claim 1, characterized in that, Each of the bottom locking blocks (320) is provided with a locking buckle at its upper end.
8. The tooling for welding an auxiliary chip conveyor according to claim 1, characterized in that, The mounting base plate (300) is provided with several crossbeams (340), and the head support (310), bottom locking block (320) and middle adaptive support (330) are respectively provided on the crossbeams (340).